Double-core interchangeable leather film mold
By designing a dual-core interchangeable mold, the resource waste and cost problems of mold-within-a-mold in the existing technology are solved, the interchangeable use of molds is realized, the problems of mold resource waste and cost increase are solved, and the processing efficiency and mold utilization rate are improved.
Patent Information
- Application Number
- CN202520317781.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing film molds require the development of two sets of molds when processing different types of films, resulting in resource waste and increased costs. Furthermore, the mold utilization rate is low, leading to weak market competitiveness.
Design a dual-core interchangeable mold. By combining an upper and lower pad, and using a detachable machining core and core groove, the mold core can be installed through and without penetration. Combined with structures such as support columns, guide columns, and sealing rings, the mold can be used interchangeably.
It improves processing efficiency, reduces the workload of CNC milling of mold cores, saves time and costs, extends the service life of molds, and one set of molds can produce two different types of films, avoiding the waste of making additional molds.
Smart Images

Figure CN223763607U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film mold technology, specifically to a dual-core interchangeable film mold. Background Technology
[0002] Diaphragm-type products are used in automotive vacuum boosters, located in the engine compartment in front of the brake pedal. The pedal pushrod is connected to the brake pedal lever, and the rear end is bolted to the brake master cylinder. The pushrod at the center of the vacuum booster rests on the first piston rod of the brake master cylinder. Therefore, the vacuum booster assists in the braking process between the brake pedal and the brake master cylinder. It primarily works by creating a pressure difference between the booster's internal environment and the external air through the pedal, which then applies force to the brake master cylinder via the pushrod, helping the car achieve braking quickly. Diaphragm failure results in a lack of pressure difference between the booster's internal and external environments, leading to brake failure and compromising driving safety. While diaphragm-type products have some versatility, the diaphragm molds are difficult to modify. For new boosters with low production volumes, two sets of molds are often required for simultaneous development, resulting in wasted mold resources and increased costs.
[0003] The front and rear membranes are identical except that the front membrane has a through hole and the rear membrane does not. However, since the membrane is a single-cavity mold with a complex structure, developing one set of positive air boosters requires developing two sets of molds, which is costly, has low utilization, and is not competitive in the market. Utility Model Content
[0004] The purpose of this invention is to provide a dual-core interchangeable film mold, which solves the technical problems of mold resource waste and increased cost.
[0005] The objective of this utility model can be achieved through the following technical solutions:
[0006] A dual-core interchangeable mold includes an upper plate and a lower plate. An upper template is fixedly installed on the lower end of the upper plate by a plurality of upper fastening bolts. A lower template that mates with the upper template is fixedly installed on the upper end of the lower plate by a plurality of lower fastening bolts. A processing mold core is detachably installed on the upper template, and a mold core groove that mates with the processing mold core is provided on the lower template.
[0007] Preferably, both the upper and lower pads are provided with stepped holes for installing fastening bolts, and the depth of the stepped holes is greater than the height of the bolt head.
[0008] Preferably, a support column is provided between the upper pad and the lower pad.
[0009] Preferably, a guide post is fixedly provided at the lower end of the upper pad, and a guide hole that cooperates with the guide post is provided on the lower pad.
[0010] Preferably, a sealing groove is provided between the upper and lower templates when they are sealed together.
[0011] Preferably, the upper template is provided with stepped screw holes, and mounting bolts for installing the processing mold core are threaded onto the stepped screw holes.
[0012] Preferably, a sealing ring is fitted around the outer periphery of the mounting bolt, and the sealing ring is in a sealed fit with the bottom of the stepped bolt hole groove.
[0013] Preferably, the installation mode of the processing mold core includes through-mounting and non-through-mounting.
[0014] Preferably, when the processing mold core is installed through, the lower end of the upper template is provided with a mold core flange that cooperates with the processing mold core, and the mold core flange is provided with a limiting buckle that fits against the outer periphery of the processing mold core.
[0015] Preferably, when the processing mold core is non-through-mounted, the lower end of the upper template is provided with a mold core flange that mates with the processing mold core, and the mold core flange is provided with a mold core sealing plate for sealing the processing mold core.
[0016] The beneficial effects of this utility model are as follows: Compared with the old-fashioned mold, the innovative double-core interchangeable mold has greatly improved the processing efficiency. The CNC milling workload at the mold core is reduced, and the double-core interchangeability avoids the need to open a new mold, saving time and costs. In addition, the mold core is a vulnerable part, and the interchangeable mold structure extends the service life of the mold. At the same time, through double-core interchangeability, one set of molds can produce two different products. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 This is a schematic diagram of the overall structure of a dual-core interchangeable membrane mold according to this utility model;
[0019] Figure 2 This is a schematic diagram of the through-hole state of the processing mold core of this utility model;
[0020] Figure 3 This is a schematic diagram of the non-penetrating state of the processing mold core of this utility model.
[0021] In the diagram: 1. Upper backing plate; 2. Upper template; 21. Stepped screw hole; 22. Mold core flange; 23. Limiting buckle; 24. Mold core sealing plate; 3. Upper fastening bolt; 4. Lower backing plate; 5. Lower template; 6. Lower fastening bolt; 7. Sealing groove; 8. Mounting bolt; 9. Sealing ring; 10. Machining mold core; 11. Support column; 12. Guide column; 13. Guide hole. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention / utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention / utility model, and not all embodiments. Based on the embodiments of the present invention / utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention / utility model.
[0023] In the description of this invention / utility model, it should be understood that the terms "upper," "lower," "left," "right," etc., indicating orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limitations on this utility model. Furthermore, "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "multiple" means two or more.
[0024] In the description of this invention / utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] Please see Figure 1-3 As shown, this utility model is a double-core interchangeable film mold, including an upper pad 1 and a lower pad 4. The lower end of the upper pad 1 is fixedly installed with an upper template 2 by a plurality of upper fastening bolts 3. The upper end of the lower pad 4 is fixedly installed with a lower template 5 that cooperates with the upper template 2 by a plurality of lower fastening bolts 6. A processing mold core 10 is detachably installed on the upper template 2, and a mold core groove that cooperates with the processing mold core 10 is provided on the lower template 5.
[0026] In an optional embodiment, both the upper pad 1 and the lower pad 4 are provided with stepped holes for installing fastening bolts, and the depth of the stepped holes is greater than the height of the bolt head.
[0027] It should be noted that the stepped hole design allows the fastening bolts to be fully recessed into the pad, thus ensuring that the installation of the pad will not interfere with the installation.
[0028] In an optional embodiment, a support column 11 is provided between the upper pad 1 and the lower pad 4.
[0029] It should be noted that the support column 11 ensures the stability of the connection between the upper and lower pads.
[0030] In an optional embodiment, a guide post 12 is fixedly provided at the lower end of the upper pad 1, and a guide hole 13 that cooperates with the guide post 12 is provided on the lower pad 4.
[0031] It should be noted that the guide hole 13 and guide post 12 can improve the accuracy of the docking between the upper and lower molds.
[0032] In an optional embodiment, a sealing groove 7 is provided between the upper template 2 and the lower template 5 when they are sealed together.
[0033] It should be noted that the sealing groove 7 is designed to effectively prevent glue overflow.
[0034] In an optional embodiment, the upper template 2 is provided with a stepped screw hole 21, and a mounting bolt 8 for installing the machining mold core 10 is threaded onto the stepped screw hole 21.
[0035] It should be noted that by setting the mounting bolt 8 for mounting the processing mold core 10, the processing mold core 10 can be disassembled and replaced. Through the interchange of the two cores, one set of molds can produce two different products.
[0036] In an optional embodiment, a sealing ring 9 is fitted around the outer periphery of the mounting bolt 8, and the sealing ring 9 is in sealing fit with the bottom of the stepped screw hole 21 groove.
[0037] It should be noted that the sealing ring 9 is used to improve the sealing performance between the mounting bolt 8 and the upper template 2.
[0038] In an optional embodiment, the mounting mode of the machining mold core 10 includes through mounting and non-through mounting.
[0039] In an optional embodiment, when the processing mold core 10 is installed through, the lower end of the upper template 2 is provided with a mold core flange 22 that cooperates with the processing mold core 10, and the mold core flange 22 is provided with a limiting buckle 23 that fits against the outer periphery of the processing mold core 10.
[0040] It should be noted that the design of the model flange 22 and the limiting buckle 23 ensures the stability of the machining mold core 10 during installation.
[0041] In an optional embodiment, when the processing mold core 10 is non-through-mounted, the lower end of the upper template 2 is provided with a mold core flange 22 that cooperates with the processing mold core 10, and the mold core flange 22 is provided with a mold core sealing plate 24 for sealing the processing mold core 10.
[0042] The working principle of this utility model is as follows: When it is necessary to produce a front film with a through hole, the mold is replaced with a through hole processing mold core 10 for production; when it is necessary to produce a rear film without a through hole, the mold is replaced with a closed hole processing mold core 10 for production; the processing mold core 10 is fixed by mounting bolts 8, and a sealing groove is provided at the connection of the processing mold core 10 to prevent glue overflow.
[0043] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.
Claims
1. A double core interchangeable skin film mold characterized by, The utility model provides a kind of mould, including upper bolster plate (1) and lower bolster plate (4), upper bolster plate (1) lower end is fixedly installed with upper die plate (2) by multiple upper fastening bolts (3), lower bolster plate (4) upper end is fixedly installed with lower die plate (5) matched with upper die plate (2) by multiple lower fastening bolts (6), upper die plate (2) is detachably installed with processing mould core (10) on, lower die plate (5) is provided with mould core groove matched with processing mould core (10) on.
2. A dual core interchangeable skin die according to claim 1, wherein, The upper bolster plate (1) and the lower bolster plate (4) are provided with stepped holes for installing fastening bolts, and the depth of the stepped holes is greater than the height of the heads of the fastening bolts.
3. The dual core interchangeable skin mold of claim 1, wherein, The upper bolster plate (1) and the lower bolster plate (4) are provided with support columns (11) therebetween.
4. The dual core interchangeable skin mold of claim 1, wherein, The upper bolster plate (1) is fixedly provided with guide columns (12) at the lower end, and the lower bolster plate (4) is provided with guide holes (13) matched with the guide columns (12).
5. The dual core interchangeable skin mold of claim 1, wherein, The upper die plate (2) and the lower die plate (5) are provided with glue sealing grooves (7) when they are sealingly matched.
6. A dual core interchangeable skin die according to claim 1, wherein, The upper die plate (2) is provided with stepped screw holes (21), and mounting bolts (8) for mounting the processing mould core (10) are threadedly installed in the stepped screw holes (21).
7. A dual core interchangeable skin die according to claim 6, wherein, The mounting bolts (8) are provided with sealing rings (9) therearound, and the sealing rings (9) are sealingly attached to the bottoms of the stepped screw holes (21).
8. The dual core interchangeable skin mold of claim 1, wherein, The mounting mode of the processing mould core (10) includes through mounting and non-through mounting.
9. A dual core interchangeable skin die according to claim 8, wherein, When the processing mould core (10) is through mounted, the upper die plate (2) is provided with mould core flanges (22) matched with the processing mould core (10) at the lower end, and the mould core flanges (22) are provided with limiting buckles (23) attached to the outer periphery of the processing mould core (10).
10. A dual core interchangeable skin die according to claim 8, wherein, When the processing mould core (10) is non-through mounted, the upper die plate (2) is provided with mould core flanges (22) matched with the processing mould core (10) at the lower end, and the mould core flanges (22) are provided with mould core sealing plates (24) for plugging the processing mould core (10).