Welding equipment for plastic
By introducing support frame components and a transmission belt system into plastic welding equipment, automated material handling and transfer are achieved, solving the problem of low automation in existing equipment, improving processing efficiency and saving labor costs.
Patent Information
- Application Number
- CN202423204563.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing plastic welding equipment has a low degree of automation, resulting in high labor costs and low processing efficiency.
The system employs a support frame assembly and a transmission belt system. It uses a cylinder to drive a suction cup to automatically pick up materials, and a motor to drive the tray to automatically transfer between the loading and processing positions. The support frame assembly supports the product through multiple support plates that can move synchronously, thus achieving automated unloading.
It improves the automation level of welding equipment, saves manpower, and increases processing efficiency.
Smart Images

Figure CN223763836U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic welding technology, and in particular to a welding device for plastics. Background Technology
[0002] Plastic welding equipment primarily utilizes heat energy to melt the plastic surface, then applies pressure to fuse the molten surfaces together. Compared to adhesive bonding, plastic welding offers advantages over mechanical connections, including ease of implementation, no added weight to components, and better overall aesthetics. However, existing plastic welding equipment has a low level of automation, and the loading and unloading of products still relies on manual labor, resulting in high labor costs and low processing efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a welding device for plastics to solve the problems mentioned in the background art.
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a welding device for plastics, including a frame, a tray inside the frame, a support frame assembly mounted on the tray, the support frame assembly including a second rotating shaft, four second rotating shafts rotatably connected to the tray, the four second rotating shafts forming a rectangle, a support plate fixedly connected to each of the four second rotating shafts, bevel gears fixedly connected to both ends of each of the four second rotating shafts, adjacent two second rotating shafts being connected by bevel gear transmission, a connecting shaft fixedly connected to one end of one of the second rotating shafts, and the connecting shaft rotatably connected to the tray, a first mounting seat hinged to the tray, a second cylinder fixedly connected to the first mounting seat, a second mounting seat fixedly connected to the output end of the second cylinder, a swing arm hinged to the second mounting seat, and the swing arm fixedly connected to the connecting shaft.
[0005] Preferably, the tray has a first receiving groove, four second receiving grooves are provided on the outside of the first receiving groove, and four second rotating shafts are respectively rotatably connected to the four second receiving grooves. The second receiving grooves have notches at the positions corresponding to the support plates.
[0006] Preferably, both sides of the tray are provided with a housing, and the housing is fixedly connected to the frame. A transmission belt is installed inside the housing. A motor is fixedly connected to the frame. A first rotating shaft is fixedly connected to the output end of the motor, and the first rotating shaft is rotatably connected to the housing. The transmission belt is drivenly connected to the first rotating shaft. Multiple connecting seats are evenly distributed on the outer walls of both sides of the tray, and the connecting seats are fixedly connected to the transmission belt.
[0007] Preferably, a welding machine is provided at the top of the tray and a conveyor is provided at the bottom of the tray, and both the welding machine and the conveyor are fixedly connected to the frame.
[0008] Preferably, a mounting plate is fixedly connected to the frame, a first cylinder is fixedly connected to the mounting plate, a mounting bracket is fixedly connected to the output end of the first cylinder, and multiple suction cups are fixedly connected to the mounting bracket.
[0009] Preferably, a guide rod is fixedly connected to the mounting bracket, and the guide rod is slidably connected to the mounting plate.
[0010] Preferably, a material rack is provided on one side of the conveyor, and the material rack is located at the bottom of the suction cup.
[0011] The present invention provides a welding device for plastics, which has the following advantages: The present invention achieves automatic material picking by driving a suction cup with a first cylinder, and achieves automatic transfer of the tray between the loading position and the processing position by driving a transmission belt with a motor. A support frame assembly is added to the tray, and the support frame assembly supports the product through multiple support plates that can move synchronously, thereby facilitating the automated unloading of the product. The present invention has a higher degree of automation than existing welding equipment, thus effectively saving manpower and improving processing efficiency. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the overall front view sectional structure of this utility model;
[0014] Figure 2 This is a three-dimensional structural diagram of the shell of this utility model;
[0015] Figure 3 This is a schematic diagram of the three-dimensional structure of the tray of this utility model;
[0016] Figure 4 This is a three-dimensional structural diagram of the support frame assembly of this utility model;
[0017] Figure 5 for Figure 4 Enlarged view of the structure of region A in the middle.
[0018] In the diagram: 1. Frame; 2. Mounting plate; 21. First cylinder; 22. Mounting bracket; 23. Guide rod; 24. Suction cup; 3. Housing; 31. Transmission belt; 32. Connecting seat; 33. Motor; 34. First rotating shaft; 35. Tray; 36. First receiving groove; 37. Second receiving groove; 38. Notch; 4. Support frame assembly; 41. Second rotating shaft; 42. Bevel gear; 43. Support plate; 44. First mounting seat; 45. Second cylinder; 46. Second mounting seat; 47. Swing arm; 48. Connecting shaft; 5. Welding machine; 6. Conveyor; 7. Material rack. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] Please see the appendix Figure 1 - Appendix Figure 5This utility model provides an embodiment of a welding device for plastics, comprising a frame 1, a tray 35 disposed within the frame 1, a support frame assembly 4 mounted on the tray 35, the support frame assembly 4 including second rotating shafts 41, four second rotating shafts 41 rotatably connected to the tray 35, the four second rotating shafts 41 forming a rectangle, a support plate 43 fixedly connected to each of the four second rotating shafts 41, bevel gears 42 fixedly connected to both ends of each of the four second rotating shafts 41, adjacent second rotating shafts 41 being connected via bevel gears 42, one end of one of the second rotating shafts 41 being fixedly connected to a connecting shaft 48, and the connecting shaft 48 being rotatably connected to the tray 35, the tray 35 being hinged to... A first mounting base 44 has a second cylinder 45 fixedly connected to it. A second mounting base 46 is fixedly connected to the output end of the second cylinder 45. A swing arm 47 is hinged to the second mounting base 46 and fixedly connected to a connecting shaft 48. When the second cylinder 45 is retracted, it drives the swing arm 47 via the second mounting base 46. The swing arm 47 drives the connecting shaft 48, which in turn drives one of the second rotating shafts 41 to rotate. Under the transmission of the bevel gear 42, all four second rotating shafts 41 rotate, causing the support plate 43 on each shaft to rotate, thus causing the product to lose its support. The first mounting base 44 is used to mount the second cylinder 45, and the second mounting base 46 is used for… The tray 35 is connected to the output end of the swing arm 47 and the second cylinder 45; a first receiving groove 36 is provided on the tray 35, and four second receiving grooves 37 are provided on the outside of the first receiving groove 36. Four second rotating shafts 41 are rotatably connected to the four second receiving grooves 37 respectively. A notch 38 is provided at the position of the second receiving groove 37 corresponding to the support plate 43. The first receiving groove 36 is used to place the product to be processed, and the second receiving grooves 37 and the notch 38 are used to accommodate the support plate 43. A housing 3 is provided on both sides of the tray 35, and the housing 3 is fixedly connected to the frame 1. A transmission belt 31 is installed in the housing 3. A motor 33 is fixedly connected to the frame 1. The output end of the motor 33 is fixedly connected to the first rotating shaft 34. The first rotating shaft 34 is rotatably connected to the housing 3, and the transmission belt 31 is driven by the first rotating shaft 34. Multiple connecting seats 32 are evenly distributed on both outer walls of the tray 35, and the connecting seats 32 are fixedly connected to the transmission belt 31. The motor 33 is started, and the motor 33 drives the transmission belt 31 through the first rotating shaft 34. The transmission belt 31 drives the tray 35 through the connecting seats 32, realizing the movement of the tray 35 between the processing position and the loading position. The housing 3 is used to install the transmission belt 31. A welding machine 5 is set at the top of the tray 35, and a conveyor 6 is set at the bottom of the tray 35. Both the welding machine 5 and the conveyor 6 are fixedly connected to the frame 1. The welding machine 5 is used to weld products, and the conveyor 6 is used to send products out of the equipment.A mounting plate 2 is fixedly connected to the frame 1. A first cylinder 21 is fixedly connected to the mounting plate 2. A mounting frame 22 is fixedly connected to the output end of the first cylinder 21. Multiple suction cups 24 are fixedly connected to the mounting frame 22. The first cylinder 21 is used to drive the mounting frame 22 to rise and fall, and the suction cups 24 are used to pick up the products to be processed. A guide rod 23 is fixedly connected to the mounting frame 22 and is slidably connected to the mounting plate 2. The guide rod 23 is used to guide the rising and falling of the mounting frame 22. A material rack 7 is provided on one side of the conveyor 6 and is located at the bottom of the suction cups 24. The material rack 7 is used to place the products to be processed.
[0021] Working Principle: When using this utility model, firstly, the first cylinder 21 on the mounting plate 2 extends. Under the guidance of the guide rod 23, the first cylinder 21 drives the mounting frame 22 to move vertically downward. The suction cup 24 on the mounting frame 22 moves downward accordingly, using the suction cup 24 to pick up the product to be processed on the material rack 7. Then, the first cylinder 21 retracts, driving the suction cup 24 to move upward and reset. At this time, the motor 33 is started. The motor 33 drives the transmission belt 31 via the first rotating shaft 34. The transmission belt 31 drives the tray 35 via the connecting seat 32, moving the tray 35 from the processing position to the loading position. Then, the first cylinder 21 extends, placing the product to be processed into the first receiving groove 36 of the tray 35, supported by the support plate 43. Then, the suction cup 24 stops sucking air, releasing the product to be processed. The first cylinder 21 retracts, driving the suction cup 24 to move upward and reset. At this time, the motor 33 reverses, moving the tray 35 from the loading position to the processing position. The welding machine 5 is used to weld the product to be processed. After welding, the second cylinder 45 is retracted. The second cylinder 45 drives the swing arm 47 through the second mounting base 46. The swing arm 47 drives the connecting shaft 48. The connecting shaft 48 drives one of the second rotating shafts 41 to rotate. Under the transmission action of the bevel gear 42, all four second rotating shafts 41 rotate. The support plate 43 on the second rotating shaft 41 rotates accordingly. The product loses its support and falls onto the conveyor 6. It is transported out of the equipment by the conveyor 6. Then the second cylinder 45 extends and drives the support plate 43 to reset. In this way, the welding of one product is completed. The housing 3 on the frame 1 is used to install the transmission belt 31. The transmission belt 31 and the first rotating shaft 34 are connected by a pulley. This is existing technology and will not be described in detail. The second receiving groove 37 and the notch 38 are used to receive the support plate 43. The first mounting base 44 is used to install the second cylinder 45.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A welding apparatus for plastic use comprising a frame (1), characterized in that: The rack (1) is provided with a tray (35), the tray (35) is installed with a support frame assembly (4), the support frame assembly (4) comprises a second rotating shaft (41), four second rotating shafts (41) are rotatably connected on the tray (35), and the four second rotating shafts (41) form a rectangle, the support plate (43) is fixedly connected on each of the four second rotating shafts (41), the bevel gear (42) is fixedly connected on the two ends of each of the four second rotating shafts (41), and the adjacent two second rotating shafts (41) are drivingly connected through the bevel gear (42), one end of one of the second rotating shafts (41) is fixedly connected with a connecting shaft (48), the connecting shaft (48) is rotatably connected to the tray (35), the first mounting seat (44) is hingedly connected to the tray (35), the second cylinder (45) is fixedly connected to the first mounting seat (44), the second mounting seat (46) is fixedly connected to the output end of the second cylinder (45), the swing arm (47) is hingedly connected to the second mounting seat (46), and the swing arm (47) is fixedly connected to the connecting shaft (48).
2. A welding apparatus for use with plastics as defined in claim 1, wherein: The tray (35) is provided with a first containing groove (36), four second containing grooves (37) are arranged outside the first containing groove (36), and the four second rotating shafts (41) are rotatably connected in the four second containing grooves (37) respectively, and the second containing groove (37) is provided with an opening (38) at the position corresponding to the support plate (43).
3. A welding apparatus for use with plastics as defined in claim 1, wherein: The two sides of the tray (35) are provided with a shell (3), the shell (3) is fixedly connected to the rack (1), the transmission belt (31) is installed in the shell (3), the motor (33) is fixedly connected to the rack (1), the first rotating shaft (34) is fixedly connected to the output end of the motor (33), the first rotating shaft (34) is rotatably connected to the shell (3), the transmission belt (31) is drivingly connected to the first rotating shaft (34), and a plurality of connecting seats (32) are uniformly arranged on the outer walls of the two sides of the tray (35) and fixedly connected to the transmission belt (31).
4. A welding apparatus for use with plastics as defined in claim 3, wherein: The tray (35) is provided with a welding machine (5) at the top end, and a conveyor (6) is arranged at the bottom end, and the welding machine (5) and the conveyor (6) are fixedly connected to the rack (1).
5. A welding apparatus for use with plastics as defined in claim 4, wherein: The rack (1) is fixedly connected with a mounting plate (2), the first cylinder (21) is fixedly connected to the mounting plate (2), the mounting frame (22) is fixedly connected to the output end of the first cylinder (21), and a plurality of suction cups (24) are fixedly connected to the mounting frame (22).
6. A welding apparatus for use with plastics as defined in claim 5, wherein: The guiding rod (23) is fixedly connected to the mounting frame (22) and slidingly connected to the mounting plate (2).
7. A welding apparatus for use with plastics as defined in claim 4 wherein: The conveyor (6) is provided with a rack (7) on one side, and the rack (7) is arranged at the bottom end of the suction cup (24).