Wear-resistant polyester composite fabric production equipment

By introducing negative pressure chambers, booster chambers, and purification components into polyester composite fabric production equipment, directional airflow is used to remove impurities and moisture from the fabric, solving the problem of insufficient adhesive hardening caused by fabric dampness, improving the quality and strength of composite fabrics, saving energy, and extending equipment life.

CN223763987UActive Publication Date: 2026-01-06HANGZHOU HUAFANG FABRIC CO LTD
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Patent Information

Application Number
CN202422986445.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-01-06
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

When the fabric surface is damp, the adhesive does not harden sufficiently, affecting the peel strength and resulting in insufficient bonding of the composite fabric. This can easily lead to localized separation or bubbling during washing, thus affecting the quality of the composite fabric.

Method used

A wear-resistant polyester composite fabric production equipment was designed, which adopts a negative pressure chamber and a pressure chamber structure, combined with a hot air blower, a purification component and a composite component. The equipment removes impurities from the fabric and dries the fabric through directional airflow, ensuring uniform coating and bonding of the adhesive.

Benefits of technology

It effectively removes impurities and moisture from the fabric surface, ensuring optimal adhesion between the adhesive and the fabric, improving the production quality and strength of composite fabrics, reducing separation or bubbling during washing, saving energy and extending equipment uptime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses wear-resistant polyester composite fabric production equipment which comprises a machine box, a negative pressure bin and two pressurization bins are fixed between the two sides of the machine box, an air heater and a purification assembly are communicated between the negative pressure bin and the two pressurization bins, the two pressurization bins are located on the two sides of the negative pressure bin respectively, and the two pressurization bins are located on the two sides of the negative pressure bin respectively. Ventilation air is densely distributed on the adjacent sides of the pressurizing bin and the negative pressure bin, two sets of fabric enter the machine box from the two feeding grooves respectively, then the two sets of fabric bypass the two guide rollers to steer, the two sets of fabric can pass through the two hot drying gaps respectively, the fabric passing through the hot drying gaps bypasses the adjacent glue coating rollers, the glue coating rollers can be driven to rotate, and the two sets of fabric can be dried. The two pressing rollers are arranged, so that the adhesive of the gluing roller can be uniformly coated on the adjacent sides of the two fabrics, the two fabrics pass through the gap between the two pressing rollers under the action of traction force, and the adhesive can be adhered to each other, so that the two groups of fabrics form the composite fabric.
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Description

TECHNICAL FIELD

[0001] The utility model relates to face fabric composite equipment technical field especially is related to a wear -resisting type polyester composite fabric production facility. BACKGROUND

[0002] The face fabric composite process is a technology that combines different materials together, which firmly bonds two or more face fabrics together through pre-treatment, coating, compounding and post-treatment steps. In this process, appropriate raw materials are first selected and pre-treated to improve their affinity, then the adhesive is uniformly coated, and then the materials are pressed together through a specific device to form a preliminary bond. After that, the face fabric will be post-processed, such as cutting, folding, etc., to make finished products.

[0003] Chinese patent publication No. CN219856356U discloses an antibacterial light-resistant sweat-resistant face fabric production face fabric compounding device, which comprises a compounding mechanism, the compounding mechanism comprises a glue coating roller group and a compounding roller group; further comprising a rack and a cleaning mechanism, the rack comprises a base and a support plate, the support plate comprises a front surface and a back surface, the cleaning mechanism comprises a cleaning roller group, the cleaning roller group, the glue coating roller group and the compounding roller group are all arranged on the front surface of the support plate, and the cleaning roller group, the glue coating roller group and the compounding roller group are arranged in sequence along the conveying direction of the face fabric, the cleaning roller group comprises first and second cleaning rollers arranged above and below, the shaft of the first cleaning roller extends to the back surface of the support plate and is connected with a first motor driving its rotation, the shaft of the second cleaning roller extends to the back surface of the support plate and is connected with a second motor driving its rotation, which can effectively clean the impurities adhering to the surface of the face fabric to be coated with glue, thereby avoiding affecting the compounding effect of the face fabric.

[0004] The above-mentioned technology can only realize the cleaning of the impurities on the glue-coated surface of the face fabric. When the surface of the face fabric is wet, the adhesive will not harden enough, thereby affecting the peel strength, making the compounding of the face fabric not firm enough, and easily causing local separation or blistering phenomenon during washing. Therefore, the face fabric needs to be dried in advance, which undoubtedly prolongs the production cycle of the composite fabric. Therefore, the utility model discloses a wear-resistant polyester composite fabric production equipment to solve the above-mentioned problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a wear-resistant polyester composite fabric production equipment to solve the problem that the surface of the face fabric is wet, which will cause the adhesive to harden insufficiently, thereby affecting the peel strength, making the compounding of the face fabric not firm enough, and easily causing local separation or blistering phenomenon during washing, which seriously affects the quality of the composite fabric.

[0006] To achieve the above-mentioned purpose, the utility model solves the above-mentioned technical problems by the following scheme:

[0007] The utility model provides a kind of wear-resistant polyester composite fabric production equipment, including cabinet, negative pressure bin and two pressure-increasing bins are fixed between the two sides of the cabinet, hot air machine and purification assembly are communicated between the negative pressure bin and two pressure-increasing bins, wherein two The pressure-increasing bins are located at the two sides of negative pressure bin respectively, the adjacent side of the pressure-increasing bin and negative pressure bin is densely covered with air-permeable, and the cabinet is also installed with the composite component for guiding fabric to carry out composite after passing through the hot drying gap between negative pressure bin and pressure-increasing bin.

[0008] As a further scheme of the utility model, the purification assembly includes a purification box located on the side of the hot air machine away from the cabinet, one side of the purification box is communicated with the output end of the hot air machine, the input end of the hot air machine is communicated with the negative pressure bin, the other side of the purification box is communicated with the bifurcated pipe, the two symmetrical ends of the bifurcated pipe are respectively communicated with the two pressure-increasing bins, two insertion slots are formed on the upper side of the purification box, and a first purification frame and a second purification frame are respectively inserted in the two insertion slots, and a handle is fixedly connected to the upper side of the first purification frame and the second purification frame.

[0009] As a further scheme of the utility model, a filter cloth is fixedly embedded in the first purification frame, and the mesh density of the filter cloth is between 20-50 μm.

[0010] As a further scheme of the utility model, filter plates are fixedly arranged on the two sides of the second purification frame, desiccant particles are filled between the filter plates, and filter holes are densely arranged on the filter plates.

[0011] As a further scheme of the utility model, the composite component includes two guide rollers, two glue coating rollers and two pressing rollers rotatably embedded between the two sides of the cabinet, the two guide rollers are respectively located directly above the two hot drying gaps, the two glue coating rollers are respectively located directly below the two hot drying gaps, and the two pressing rollers are both located directly below the negative pressure bin.

[0012] As a further scheme of the utility model, the composite component further includes two glue injection pipes fixedly embedded between the inner walls of the two sides of the cabinet, the two glue injection pipes are respectively located directly above the two glue coating rollers, glue droplet holes are densely arranged on the side of the glue injection pipe facing the glue coating roller, and the end portions of the glue injection pipes are communicated with the three-way pipe through the cabinet.

[0013] As a further scheme of the utility model, two feeding grooves are formed on the upper side of one side of the cabinet, a discharging groove is formed on the lower side of the other side of the cabinet, and a maintenance door is hingedly connected to the upper side of the cabinet.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] 1. The utility model relates to a wear -resisting type polyester composite fabric production equipment, two groups of fabrics enter the machine box from two feeding grooves respectively, after, two groups of fabrics pass through two heat baking gaps respectively by the two guide rollers, and the fabric that passes through heat baking gap passes through adjacent glue spreading roller, can drive glue spreading roller rotation, make the adhesive of glue spreading roller can be evenly coated on the adjacent side of two fabrics, two fabrics pass through the gap between two compression rollers under the action of traction, and the adhesive can be mutually adhered, so that two groups of fabrics form composite fabric,

[0016] 2. The utility model relates to a wear -resisting type polyester composite fabric production equipment, and the adjacent side of negative pressure bin and booster bin is densely covered with air hole, this makes the high pressure gas in booster bin can pass through heat baking gap and enter into negative pressure bin, can form directional airflow, when the fabric passes through heat baking gap, directional airflow not only can take away the impurity of adjacent side of fabric, but also can effectively dry fabric, makes the fabric keep dry, thereby make the adhesion effect of adhesive and fabric can reach the best state, guarantee the production quality of composite fabric,

[0017] 3. The utility model relates to a wear -resisting type polyester composite fabric production equipment, and the air in negative pressure bin is extracted by hot -blast machine, can keep for low pressure state in negative pressure bin, and the air that extracts enters into purification tank after heating by the electric heating wire in hot -blast machine, can form hot air, and hot air enters into booster bin after passing through filter cloth filtration and dry agent particle hygroscopicity in proper order, make hot air can be recycled, save part electric energy, and filter cloth and dry agent particle can be replaced with purification frame dismantling, can constantly prolong the operation length of equipment, avoid the situation that filtration fails and dehumidification fails. ACCURACY OF DRAWINGS

[0018] The utility model is further explained below in connection with the drawings and examples:

[0019] Figure 1 It is the perspective drawing of the utility model of a kind of wear -resisting type polyester composite fabric production equipment;

[0020] Figure 2 It is the side view of the utility model of a kind of wear -resisting type polyester composite fabric production equipment;

[0021] Figure 3 It is the connection structure schematic view of negative pressure bin, booster bin in the utility model of a kind of wear -resisting type polyester composite fabric production equipment;

[0022] Figure 4 It is the plan view of the utility model of a kind of wear -resisting type polyester composite fabric production equipment;

[0023] Figure 5 It is the structure diagram of the first purification frame in the utility model of a kind of wear -resisting type polyester composite fabric production equipment;

[0024] Figure 6 The utility model discloses a wear -resisting type polyester composite fabric production equipment's second purification frame's structural drawing.

[0025] In the drawing, the component list that each sign represents is as follows: 1, the case; 11, the feeding groove; 12, the discharging groove; 13, the access door; 2, the negative pressure bin; 3, the booster bin; 4, the hot air machine; 5, the purification assembly; 51, the purification box; 52, the bifurcated pipe; 53, the first purification frame; 54, the second purification frame; 55, the handle; 56, the filter cloth; 57, the filter plate; 58, the drying agent particle; 59, the filter hole; 6, the composite assembly; 61, the guide roller; 62, the glue roller; 63, the compression roller; 64, the glue injection pipe; 65, the tee pipe. DETAILED DESCRIPTION

[0026] The utility model makes further description in combination with examples.

[0027] Please refer to Figures 1-6 The utility model provides a wear -resisting type polyester composite fabric production equipment, including the case 1, install the composite assembly 6 for guiding the fabric to pass through the hot baking gap between the negative pressure bin 2 and the booster bin 3 and carry out the composite in the case 1, the composite assembly 6 includes two guide rollers 61, two glue rollers 62 and two compression rollers 63 of rotation embedding between the both sides of the case 1, wherein, two the guide roller 61 is located in the direct upper side of two hot baking gap respectively, two the glue roller 62 is located in the direct lower side of two hot baking gap respectively, two the compression roller 63 is located in the direct lower side of negative pressure bin 2,

[0028] Specifically, the main role of guide roller 61 is to guide the fabric to pass through the hot baking gap along the correct path, the role of glue roller 62 is to evenly apply adhesive to the adjacent sides of the fabric, when the fabric passes through glue roller 62, the rotating action of glue roller 62 makes the adhesive evenly distributed, preparing for the adhesion of the fabric, compression roller 63 can press the two groups of fabric coated with adhesive together, making the adhesive adhere to each other, forming a composite fabric, it is worth mentioning that, a driving motor can also be installed on the side wall of the case 1, by fixedly connecting the output end of the driving motor with the glue roller 62, the glue roller 62 can be quickly rotated by the driving motor, thereby improving the uniformity and effect of adhesive application.

[0029] Further, the composite assembly 6 further includes two glue injection pipes 64 fixedly embedded between the inner walls of the two sides of the case 1, two the glue injection pipe 64 is located in the direct upper side of two glue roller 62 respectively, the side of glue injection pipe 64 towards glue roller 62 is densely covered with glue dropping holes, and the end of glue injection pipe 64 is communicated with tee pipe 65 through case 1;

[0030] Specifically, the glue injection pipe 64 can directly and accurately supply the adhesive to the glue roller 62, the design of the glue dropping hole allows the adhesive to drop on the glue roller 62 in a uniform manner, and one end of the three-way pipe 65 is connected with the glue pump to pump the adhesive into the glue injection pipe 64, which can guarantee the supply of the adhesive.

[0031] Further, two upper feeding grooves 11 are formed on one side of the upper part of the cabinet 1, a lower feeding groove 12 is formed on the other side of the lower part of the cabinet 1, and a maintenance door 13 is hinged to the upper side of the cabinet 1.

[0032] Specifically, the two upper feeding grooves 11 are used to respectively send two groups of fabrics into the cabinet 1, the finished fabric is removed from the lower feeding groove 12, which facilitates subsequent processing or packaging, and the maintenance door 13 allows the operator or maintenance personnel to open to check, maintain or repair the components inside the equipment.

[0033] Further, the heat blower 4 and the purification assembly 5 are connected between the negative pressure bin 2 and the two pressurized bins 3, the purification assembly 5 includes a purification box 51 located on the side of the heat blower 4 away from the cabinet 1, one side of the purification box 51 is connected with the output end of the heat blower 4, the input end of the heat blower 4 is connected with the negative pressure bin 2, the other side of the purification box 51 is connected with a bifurcated pipe 52, the two symmetrical ends of the bifurcated pipe 52 are respectively connected with the two pressurized bins 3, two insertion grooves are formed on the upper side of the purification box 51, and a first purification frame 53 and a second purification frame 54 are respectively inserted into the two insertion grooves, and handles 55 are fixedly connected to the upper sides of the first purification frame 53 and the second purification frame 54.

[0034] Specifically, the output end of the heat blower 4 is connected with one side of the purification box 51, so that the hot air generated by the heat blower 4 can directly enter the purification box 51, the input end of the heat blower 4 is connected with the negative pressure bin 2, which means that the air in the negative pressure bin 2 is extracted and heated by the heat blower 4, the design of the bifurcated pipe 52 allows the purified air to be distributed to the two pressurized bins 3, and on the other hand, the handles 55 are fixedly connected to the upper sides of the first purification frame 53 and the second purification frame 54, which allows the operator to conveniently take out and replace the purification frame, facilitating maintenance and cleaning.

[0035] Further, a filter cloth 56 is fixedly embedded in the first purification frame 53, and the mesh density of the filter cloth 56 is between 20-50 μm.

[0036] Specifically, the mesh density of the filter cloth 56 is between 20-50 microns, which can effectively filter out dust, lint and other larger impurities in the air, while allowing the air to pass smoothly. It is worth noting that the purification box 51 can also be placed in communication between the hot air blower 4 and the negative pressure bin 2, so that dust, lint and other larger impurities entering the hot air blower 4 can be filtered in advance, thereby prolonging the service life of the hot air blower 4.

[0037] Further, the second purification frame 54 is fixed with filter plates 57 on both sides, and the filter plates 57 are filled with desiccant particles 58, and the filter plates 57 are densely covered with filter holes 59.

[0038] Specifically, the filter holes 59 allow air to pass through while preventing larger particles from leaking out, thereby achieving air purification. The desiccant particles 58 function to absorb moisture in the air to reduce the humidity of the air, which is crucial for maintaining the dry state of the fabric, as excessive humidity can affect the hardening of the adhesive and the compounding effect of the fabric.

[0039] Further, the machine case 1 is fixed with a negative pressure bin 2 and two booster bins 3 between the two sides, and the two booster bins 3 are respectively located on both sides of the negative pressure bin 2. The adjacent sides of the booster bin 3 and the negative pressure bin 2 are densely covered with air-permeable materials.

[0040] Specifically, the negative pressure bin 2 extracts air through the hot air blower 4 to form a low pressure state, which helps to extract moisture and impurities from the surface of the fabric. The booster bin 3 receives purified and heated air to form a high pressure state, thereby forming a directional airflow between the negative pressure bin 2 and the booster bin 3. This helps to evenly distribute hot air to the fabric, achieving uniform drying and adhesive application. The directional airflow not only removes impurities from the adjacent sides of the fabric, but also effectively dries the fabric, maintaining its dry state. Dry fabric helps to improve the adhesion of the colloid to the fabric, thereby improving the production quality of the composite fabric.

[0041] Working principle: in use, two groups of fabric from two feeding grooves 11 into the machine box 1, then, two groups of fabric respectively bypass two guide rollers 61 steering, so that two fabric can pass through two hot gap, and the fabric through the hot gap bypass adjacent glue roller 62, can drive the glue roller 62 from the rotation, so that the adhesive on the surface of the glue roller 62 can be evenly coated on the adjacent side of two fabrics, two fabrics under the action of traction through the gap between two compression rollers 63, the adhesive can be mutually adhered, so that the two groups of fabric form composite fabric, in the process, the air pump 4 extraction of negative pressure chamber 2 in the air heated into the purification tank 51, hot air in turn through the filter cloth 56 filter and drying agent particles 58 after the moisture into the booster chamber 3, can form directional airflow in the hot gap between the negative pressure chamber 2 and the booster chamber 3, the directional airflow not only can take away the adjacent side of the fabric impurities, but also can effectively dry the fabric, so that the fabric keeps dry, so that the adhesive and fabric can reach the best state of adhesion.

Claims

1. A wear-resistant polyester composite fabric production equipment, comprising a machine box (1), characterized in that, The machine case (1) is fixed between two sides of negative pressure warehouse (2) and two pressurized warehouse (3), the negative pressure warehouse (2) and two pressurized warehouse (3) are communicated with hot air machine (4) and purification assembly (5), wherein, two pressurized warehouse (3) are located on both sides of negative pressure warehouse (2), the adjacent side of pressurized warehouse (3) and negative pressure warehouse (2) is densely covered with air permeable, and the machine case (1) is also provided with composite assembly (6) for guiding the fabric to pass through the hot drying gap between negative pressure warehouse (2) and pressurized warehouse (3) and then composite; Wherein, the composite assembly (6) includes two guide rollers (61) rotatably embedded between the two sides of the machine case (1), two glue rollers (62) and two pressing rollers (63), wherein, two guide rollers (61) are located above two hot drying gaps respectively, two glue rollers (62) are located below two hot drying gaps respectively, and two pressing rollers (63) are located below negative pressure warehouse (2).

2. The wear-resistant polyester composite fabric production equipment according to claim 1, characterized in that: The purification assembly (5) includes a purification box (51) located on the side of the hot air machine (4) away from the machine case (1), one side of the purification box (51) is communicated with the output end of the hot air machine (4), the input end of the hot air machine (4) is communicated with the negative pressure warehouse (2), the other side of the purification box (51) is communicated with the bifurcated pipe (52), the two symmetrical ends of the bifurcated pipe (52) are respectively communicated with the two pressurized warehouses (3), two insertion slots are formed in the upper side of the purification box (51), and a first purification frame (53) and a second purification frame (54) are respectively inserted in the two insertion slots, and the upper side of the first purification frame (53) and the second purification frame (54) is fixedly connected with a handle (55).

3. The wear-resistant polyester composite fabric production equipment according to claim 2, characterized in that: The first purification frame (53) is fixedly embedded with a filter cloth (56), and the mesh density of the filter cloth (56) is between 20-50μm.

4. The wear-resistant polyester composite fabric production equipment according to claim 3, characterized in that: The second purification frame (54) is fixed with a filter plate (57) on both sides, the filter plate (57) is filled with desiccant particles (58), and the filter plate (57) is densely covered with filter holes (59).

5. The wear-resistant polyester composite fabric production equipment according to claim 1, characterized in that: The composite assembly (6) further comprises two glue injection pipes (64) fixedly embedded between the inner walls of the two sides of the machine case (1), two glue injection pipes (64) are located above two glue rollers (62) respectively, one side of the glue injection pipe (64) towards the glue roller (62) is densely covered with glue dropping holes, and the end of the glue injection pipe (64) is communicated with the three-way pipe (65) through the machine case (1).

6. The wear-resistant polyester composite fabric production equipment according to claim 1, characterized in that: Two feeding grooves (11) are formed in the upper side of the machine case (1), a discharging groove (12) is formed in the lower side of the other side of the machine case (1), and a maintenance door (13) is hinged to the upper side of the machine case (1).

Citation Information

Patent Citations

  • Fabric compounding device for producing antibacterial light-sweat-resistant fabric

    CN219856356U