Battery rack for battery swap station

By designing a combination of support frame and adjustable spacing components, the problem that existing battery racks cannot adapt to different battery widths is solved, achieving stable support for the batteries and preventing them from falling.

CN223764259UActive Publication Date: 2026-01-06HUBEI DONGCHENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520498375.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-01-06
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

Existing battery racks at battery swapping stations cannot effectively support batteries of different widths, leading to the risk of batteries falling off the support beams.

Method used

A battery rack was designed, comprising a support frame, rectangular tubes, connecting beams, and an adjustable spacing assembly. The position of the rectangular tubes can be adjusted by combining the movable frame, positioning groove, positioning screw, movable frame, and movable rod of the adjustable spacing assembly, ensuring that the batteries are stably placed on the support beam.

Benefits of technology

The system automatically adjusts the position of the rectangular tubes according to the battery width, preventing the batteries from falling off the support beams and improving the stability and safety of the battery rack.

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Abstract

The utility model relates to the technical field of battery racks, and discloses a battery rack for a battery swap station, which comprises support frames symmetrically distributed on two sides. The square and rectangular tube is used for bearing the battery; the connecting beam is fixedly connected between the opposite sides of the front side wall and the rear side wall of the supporting frame. According to the battery rack for the battery replacing station, the distance adjusting assemblies are arranged, after the distance adjusting assemblies are used, under the vertical movement of the movable frames and the connection of the movable rods, the movable frames and the square and rectangular pipes, the square and rectangular pipes can be driven to move along the outer surfaces of the connecting beams under the connection of the connecting frames, the lengths of all the movable rods are equal, and the square and rectangular pipes are connected with the adjacent movable rods; the distance between the rectangular pipes is equal after movement, the positions of the rectangular pipes are adjusted according to the width of the battery, the rectangular pipes are close to the front end, the middle and the rear end of the battery respectively, and therefore the battery is effectively supported, and the battery is prevented from falling off from the rectangular pipes.
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Description

Technical Field

[0001] This utility model relates to the field of battery rack technology, specifically a battery rack for a battery swapping station. Background Technology

[0002] Battery racks are standardized frames made of metals such as iron and aluminum, designed to fit the size of batteries. They are widely used in industry and also play an important role in telecommunications equipment rooms and medical equipment. Battery racks are mainly divided into: 2V series battery racks, 12V series battery racks, and FT series battery racks. These are the most commonly used battery racks and have the widest application.

[0003] Existing battery racks in battery swapping stations typically support batteries by mounting three horizontal support beams on the rack, and then placing the batteries on these beams. Since the support beams are fixed to the rack, if the battery is too wide or too narrow, a large portion of the battery may protrude beyond the support beams, while a small battery may not have its front and rear ends resting on them. In either case, the battery may fall off the support beams. To provide support based on the battery's width, a new battery rack for battery swapping stations has been proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a battery rack for battery swapping stations, which has the advantage of being easy to support according to the width of the battery.

[0005] To achieve the aforementioned goal of facilitating support based on battery width, this utility model provides the following technical solution: a battery rack for a battery swapping station, comprising...

[0006] A support frame, wherein the support frame is symmetrically distributed on both sides;

[0007] A rectangular tube, used to support the battery;

[0008] A connecting beam is fixedly connected between opposite sides of the front and rear side walls of the support frame.

[0009] The adjustable distance assembly includes a movable frame, a positioning groove, a positioning screw, a movable frame, a connecting frame, and a movable rod. The movable frame is slidably connected to the outer surface of the support frame. The positioning groove is formed in the side wall of the support frame. The positioning screw passes through the movable frame and is threaded to the inner wall of the positioning groove. The movable frame is slidably connected to the outer surface of the movable frame. The connecting frame is slidably connected to the outer surface of the connecting beam. The movable rod is hinged between the movable frame and the opposite side of the rectangular tube.

[0010] Furthermore, the top view of the movable frame is C-shaped, the movable frame and the connecting frame are both U-shaped, and the rectangular tube and the movable frame are both hinged to the movable rod through hinge seats.

[0011] Furthermore, a fixing block that is fixedly connected to the connecting beam is fixedly installed at the bottom of the rectangular tube located at the rear, and the other two rectangular tubes are fixedly connected to the top of the connecting frame.

[0012] Furthermore, a movable frame is fixedly connected to the node of the movable frame and slidably connected to the support frame. The movable frame has a square shape when viewed from above. Reinforcing ribs are fixedly installed between the two support frames on opposite sides and near the top and bottom of the support frames. The reinforcing ribs are X-shaped.

[0013] Furthermore, a movable seat that is slidably connected to the connecting beam is fixedly connected to the front wall of the connecting frame located at the front. The side of the movable seat is L-shaped, and a crossbar is inserted in the movable seat. Magnets that attract each other are connected to the side walls of the movable seat and the crossbar.

[0014] Compared with the prior art, the present invention provides a battery rack for a battery swapping station, which has the following advantages:

[0015] The battery rack in this battery swapping station uses an adjustable spacing component. When in use, this component moves the movable frame up and down, and the movable rods connect to the movable frame and the rectangular tubes. This allows the rectangular tubes to move along the outer surface of the connecting beam, connected to the connecting frame. Since all movable rods are of equal length, and the rectangular tubes are connected to adjacent movable rods, the spacing between the rectangular tubes remains equal after movement. This allows the position of the rectangular tubes to be adjusted according to the width of the battery, positioning them near the front, middle, and rear of the battery, effectively supporting the battery and preventing it from falling off the rectangular tubes. Attached Figure Description

[0016] Figure 1 This is a three-dimensional front view of the structure of this utility model;

[0017] Figure 2 The structure of this utility model Figure 1 Enlarged view of point A in the middle;

[0018] Figure 3 This is a side perspective view of the structure of this utility model.

[0019] In the diagram: 1 Support frame, 2 Rectangular tube, 3 Connecting beam, 4 Adjustable distance assembly, 41 Movable frame, 42 Positioning groove, 43 Positioning screw, 44 Movable frame, 45 Connecting frame, 46 Movable rod, 5 Moving frame, 6 Reinforcing rib, 7 Movable seat, 8 Crossbar, 9 Magnet. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-2 A battery rack for a battery swapping station includes a support frame 1, which is symmetrically distributed on both sides; a rectangular tube 2, which is used to support the battery; and a connecting beam 3, which is fixedly connected between the front and rear side walls of the support frame 1. A fixing block that is fixedly connected to the connecting beam 3 is fixedly installed at the bottom of the rectangular tube 2 at the rear, so that the rectangular tube 2 will not move.

[0022] Among them, reinforcing ribs 6 are fixedly installed between the two supporting frames 1 on opposite sides and near the top and bottom of the supporting frame 1, which are used to connect and fix the two supporting frames 1 together. The reinforcing ribs 6 are X-shaped to enhance the connection strength of the two supporting frames 1.

[0023] In addition, a movable seat 7 that is slidably connected to the connecting beam 3 is fixedly connected to the front wall of the front connecting frame 45. The movable seat 7 can move back and forth. The side shape of the movable seat 7 is L-shaped. A crossbar 8 is inserted in the movable seat 7 to block the front of the battery and restrict the battery placed on the rectangular tube 2 from sliding out. The side walls of the movable seat 7 and the crossbar 8 are connected to magnets 9 that attract each other, restricting the crossbar 8 inserted in the movable seat 7 from moving on its own.

[0024] Please see Figure 1 and Figure 3 It also includes a distance adjustment component 4, which includes a movable frame 41, a positioning groove 42, a positioning screw 43, a movable frame 44, a connecting frame 45, and a movable rod 46. The movable frame 41 is slidably connected to the outer surface of the support frame 1 and slides up and down on the outer surface of the support frame 1. The top view shape of the movable frame 41 is C-shaped. A movable frame 5 that is slidably connected to the support frame 1 is fixedly connected at the node of the movable frame 41. The top view shape of the movable frame 5 is U-shaped.

[0025] Furthermore, the positioning groove 42 is opened on the side wall of the support frame 1, and a row of positioning grooves 42 is opened on the side wall of the support frame 1. The positioning screw 43 passes through the movable frame 41 and is threadedly connected to the inner wall of the positioning groove 42 to fix the position of the movable frame 41 that moves up and down. The movable frame 44 is slidably connected to the outer surface of the movable frame 41 and slides back and forth on the outer surface of the movable frame 41. The connecting frame 45 is slidably connected to the outer surface of the connecting beam 3 and slides back and forth on the outer surface of the connecting beam 3. The other two rectangular tubes 2 are fixedly connected to the top of the connecting frame 45. The movable frame 44 and the connecting frame 45 are both U-shaped.

[0026] Meanwhile, the movable rod 46 is hinged between the movable frame 44 and the rectangular tube 2 on opposite sides. With the connection of the movable rod 46, the movable frame 44 can push the rectangular tube 2 to move. Since the rectangular tube 2 is also hinged to the adjacent movable rod 46, and the length of the movable rod 46 is the same, the distance between the rectangular tubes after they move is equal. Then, the position of the rectangular tube 2 is adjusted according to the width of the battery, so that the rectangular tube 2 is close to the front end, middle and rear end of the battery, thereby effectively supporting the battery and preventing the battery from falling off the rectangular tube 2. The rectangular tube 2 and the movable frame 44 are both hinged to the movable rod 46 through hinge seats.

[0027] In this embodiment, when using the device, confirm the width of the battery, pull the movable frame 41, and with the movable rod 46 connected to the rectangular tube 2 and the movable frame 44, the movable frame 44 moves on the outer surface of the movable frame 41, and drives the two rectangular tubes 2 located in front to move back and forth along the outer surface of the connecting beam 3 with the connection frame 45, so that the rectangular tubes 2 move closer to each other or separate from each other. After adjustment, use the positioning screw 43 to connect the movable frame 41 to the inner wall of the positioning groove 42 to position the movable frame 41, place the battery on the rectangular tube 2, and insert the crossbar 8 into the movable seat 7 to complete the placement of the battery. When taking it out, pull out the crossbar 8 and take out the battery.

[0028] The beneficial effects of the above embodiments are as follows:

[0029] The battery rack in this battery swapping station uses an adjustable spacing component 4. After the adjustable spacing component 4 is used, the movable frame 41 moves up and down, and the movable rods 46 are connected to the movable frame 44 and the rectangular tube 2. This allows the rectangular tube 2 to move along the outer surface of the connecting beam 3 under the connection of the connecting frame 45. Since the lengths of each movable rod 46 are equal, and the rectangular tube 2 is connected to the adjacent movable rods 46, the spacing between the rectangular tubes 2 is equal after movement. This allows the position of the rectangular tube 2 to be adjusted according to the width of the battery, so that the rectangular tube 2 is close to the front, middle and rear of the battery, thus effectively supporting the battery and preventing the battery from falling off the rectangular tube 2.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1.A battery rack for a battery swap station, characterized by: Comprising support frame (1), the support frame (1) is symmetrically distributed on both sides; square tube (2), the square tube (2) is used for carrying battery; Connecting beam (3), the connecting beam (3) is fixedly connected between the opposite side of the front side wall and the rear side wall of the support frame (1); Distance adjusting assembly (4), the distance adjusting assembly (4) includes movable frame (41), positioning groove (42), positioning screw (43), movable frame (44), connecting frame (45) and movable rod (46), the movable frame (41) is slidably connected on the outer surface of the support frame (1), the positioning groove (42) is opened in the side wall of the support frame (1), the positioning screw (43) is screwed through the movable frame (41) and the inner wall of the positioning groove (42), the movable frame (44) is slidably connected on the outer surface of the movable frame (41), the connecting frame (45) is slidably connected on the outer surface of the connecting beam (3), the movable rod (46) is hinged between the movable frame (44) and the opposite side of the square tube (2). 2.The battery rack for battery swap station according to claim 1, characterized in that: The top view shape of the movable frame (41) is a character, the shapes of the movable frame (44) and the connecting frame (45) are both mouth-shaped, and the square tube (2) and the movable frame (44) are hinged with the movable rod (46) through the hinge seat. 3.The battery rack for battery swap station according to claim 1, characterized in that: The bottom of the square tube (2) located at the rear is fixedly installed with the fixed block fixedly connected with the connecting beam (3), and the other two square tubes (2) are fixedly connected at the top of the connecting frame (45). 4.The battery rack for battery swap station of claim 1, wherein: The node of the movable frame (41) is fixedly connected with the moving frame (5) slidably connected with the support frame (1), the top view shape of the moving frame (5) is a mouth-shaped, two support frames (1) are fixedly installed between the opposite side and close to the top end and low end of the support frame (1), and the reinforcing rib (6) is fixedly installed, the shape of the reinforcing rib (6) is X-shaped. 5.The battery rack for battery swap station of claim 1, wherein: The front wall of the connecting frame (45) located in front is fixedly connected with the movable seat (7) slidably connected with the connecting beam (3), The side surface shape of the movable seat (7) is L-shaped, the movable seat (7) is inserted with the cross rod (8), The side wall of the movable seat (7) and the cross rod (8) is connected with the magnet (9) which is attracted to each other.