Thermistor chip braiding equipment
By designing a thermistor chip taping and reeling equipment, using a camera and pick for inspection, and combining cylinders and rollers to remove defective chips, the problem of increased defect rate caused by failure to inspect after taping and reeling was solved, and efficient quality control was achieved.
Patent Information
- Application Number
- CN202520156060.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-23
AI Technical Summary
During the tape-and-reel process of thermistor chips, the chips were not subjected to quality inspection after tape-and-reeling, which led to an increase in the defect rate.
A thermistor chip taping and reeling device was designed. By combining a camera and a pick, the device can inspect the appearance and resistance value of the taped chips, and remove defective chips by using a cylinder and rollers.
This technology enables quality inspection of thermistor chips after tape and reel production, preventing defective products from leaving the factory and improving production reliability and efficiency.
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Figure CN223764910U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chip braiding technical field especially relates to thermistor chip braiding equipment. BACKGROUND
[0002] Thermistor is a kind of sensitive element, and is divided into positive temperature coefficient thermistor and negative temperature coefficient thermistor according to temperature coefficient.Thermistor's typical feature is sensitive to temperature, and shows different resistance values at different temperatures.Positive temperature coefficient thermistor's resistance value is larger when temperature is higher, and negative temperature coefficient thermistor's resistance value is lower when temperature is higher, and they belong to semiconductor devices.
[0003] In thermistor, the most important component is resistance chip, and resistance chip needs to be processed and operated through welding, pin cutting, insulating layer wrapping and electrical performance detection and other processes in manufacturing production, and in order to make the production and manufacture of resistance chip adapt to automatic production operation, chip is generally first subjected to braiding treatment, that is, chip is adhered on braiding one by one, so that multiple chips can be adhered on corresponding production fixture or positioning card through braiding, so that subsequent chip processing operation can be facilitated.
[0004] However, thermistor chip is not subjected to quality detection after braiding, so that damaged thermistor chip caused by braiding operation flows out, and the rate of defective products rises. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides thermistor chip braiding equipment, and aims at improving the detection of thermistor chip after braiding and preventing the problem of defective product flow.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: thermistor chip braiding equipment, including carrier tape, the upper side of the carrier tape is provided with a plurality of resistance to be measured, the resistance to be measured includes two pins connected with packaged chip, the front and rear sides of the middle part of the carrier tape are provided with base one, the top of the base one is fixedly connected with controller, the side of the controller close to the carrier tape is provided with camera one, the right side of the base one is fixedly connected with supporting plate, the top of the supporting plate is fixedly connected with fixed column, the outer wall of the fixed column is provided with paddle, one end of the paddle is arranged on the pin of resistance to be measured, the right side of the rear side of the base one is fixedly connected with base three, the front side of the base three is provided with camera two, the bottom of the base one is fixedly connected with base, the right side top of the base is fixedly connected with base four, the top of the base four is provided with cylinder two, the output end of the cylinder two is fixedly provided with cylinder one, and the output end of the cylinder one is fixedly provided with support two.
[0007] Preferably, the other end of the dial piece is electrically connected with the controller, and the outer wall of the fixing column is threadedly connected with a clamping column, and the clamping column is fixedly connected to the outer wall of the fixing column through the dial piece.
[0008] Preferably, the left end of the rear dial piece is arranged at the left side of the rear fixing column, the right end of the rear dial piece is arranged at the rear side of the left pin of the resistance to be measured, the left end of the front dial piece is arranged at the left side of the front fixing column, and the right end of the front dial piece is arranged at the front side of the right pin of the resistance to be measured.
[0009] Preferably, the camera one and the packaging chip of the resistance to be measured are on the same horizontal plane.
[0010] Preferably, the camera two is behind the pin of the resistance to be measured.
[0011] Preferably, the bottom of the air cylinder one is provided with a support one, the output end of the air cylinder two is fixedly arranged at the bottom of the support one, the support two is arranged outside the packaging chip of the resistance to be measured, the rear end of the support two is fixedly connected with an inverted hook, the rear side of the air cylinder one is provided with a push rod, and the rear end of the push rod is in front of the resistance to be measured.
[0012] Preferably, the front and rear sides of the left end of the carrier tape are both provided with a roller one, the bottom of the roller one is fixedly provided with a motor two, and the bottom of the motor two is fixedly connected to the base.
[0013] Preferably, the top of the base four is fixedly connected with four motors one, the motors one are distributed around the base four, the front and rear sides of the right end of the carrier tape are both provided with a roller two, and the bottom of the roller two is fixedly arranged at the output end of the motor one.
[0014] The utility model has the advantages of the following beneficial effects:
[0015] 1、in the utility model, the signal is transmitted to the controller through the camera one and the camera two, and the appearance of the resistance to be measured is identified and determined through the controller, the dial piece is fixed through the fixed connection of the supporting plate and the fixing column, the clamping column, and the contact between the dial piece and the pin of the resistance to be measured, so that the controller can measure the resistance of the resistance to be measured, realizes the detection of the resistance chip after the braiding, and prevents the defective products from flowing out.
[0016] 2、in the utility model, the carrier tape is clamped through the roller two, the output end of the air cylinder one and the air cylinder two is telescopic and rotatable, and the resistance to be measured is fixed through the support two and the push rod, so that the unqualified resistance to be measured is removed. DRAWINGS
[0017] Figure 1 It is a three-dimensional structure schematic view of the resistance chip braiding equipment provided by the utility model;
[0018] Figure 2 The detection module structure schematic diagram of the thermistor chip ribbon equipment is provided by the utility model.
[0019] Figure 3 For Figure 2 The enlarged schematic view at A in the middle;
[0020] Figure 4 The resistance taking-out module structure schematic diagram of the thermistor chip ribbon equipment is provided by the utility model.
[0021] Legend:
[0022] 1, resistance to be measured; 2, roller one; 3, base one; 4, controller; 5, camera one; 6, base three; 7, roller two; 8, support one; 9, motor one; 10, base four; 11, base; 12, cylinder one; 13, cylinder two; 14, support plate; 15, motor two; 16, carrier tape; 17, camera two; 18, fixed column; 19, clamping column; 20, dial piece; 21, barb; 22, support two; 23, push rod. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the specification of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0024] With reference to Figures 1-4 An embodiment provided by the utility model: thermistor chip ribbon equipment, the upper side of carrier tape 16 is provided with a plurality of resistance to be measured 1, resistance to be measured 1 includes packaged chip and two pins connected with packaged chip, the front and rear sides of the middle part of carrier tape 16 are provided with base one 3, the top of base one 3 is fixedly connected with controller 4, the side close to carrier tape 16 of controller 4 is provided with camera one 5, the right side of base one 3 is fixedly connected with support plate 14, the top of support plate 14 is fixedly connected with fixed column 18, the outer wall of fixed column 18 is provided with dial piece 20, one end of dial piece 20 is arranged on the pin of resistance to be measured 1, the right side of rear base one 3 is fixedly connected with base three 6, the front side of base three 6 is provided with camera two 17, the bottom of base one 3 is fixedly connected with base 11, the right side top of base 11 is fixedly connected with base four 10, the top of base four 10 is provided with cylinder two 13, the output end of cylinder two 13 is fixedly provided with cylinder one 12, and the output end of cylinder one 12 is fixedly provided with support two 22.
[0025] In the embodiment, the resistance to be measured is taken out by the cylinder. Figure 1The front and back of the right and left are the direction, the cylinder 12 and the cylinder 13 are all rotating cylinders, which are prior art; the measured resistance 1 is driven by the carrier tape 16, passes through the base 3, and is captured by the camera 5, then the camera 5 transmits the signal to the controller 4 for identification, to determine whether the packaging chip of the measured resistance 1 is damaged or cracked; then the identified measured resistance 1 continues to move to the right side under the driving of the carrier tape 16, is captured by the camera 17, and is transmitted to the controller 4, to determine whether the pin of the measured resistance 1 is damaged or deformed; at the same time, the resistance of the measured resistance 1 is measured through the contact of the probe 20 and the pin of the measured resistance 1, to determine whether it is qualified; if the controller 4 determines that the packaging chip, the pin and the resistance value of the measured resistance 1 are unqualified, when the measured resistance 1 moves to the right side to the back of the cylinder 12, the output end of the cylinder 12 is extended, so that the bracket 22 passes through the packaging chip of the measured resistance 1, and the measured resistance 1 is pulled out from the carrier tape 16 through the extension of the output end of the cylinder 13, is rotated to the right side of the base 11 through the cylinder 13, and is poured out through the rotation of the cylinder 12, so that the detection of the resistance chip after the carrier tape is realized, and the defective products are prevented from flowing out.
[0026] With reference to Figures 2-3 The other end of the probe 20 is electrically connected with the controller 4, and the outer wall of the fixed column 18 is threadedly connected with the clamping column 19, and the clamping column 19 is fixedly connected to the outer wall of the fixed column 18 through the probe 20.
[0027] Specifically, the resistance of the measured resistance 1 can be measured by the controller 4 through the contact of the probe 20 and the pin of the measured resistance 1, so as to determine whether the measured resistance 1 is qualified; the probe 20 is a sheet of metal material with elasticity, so that when the measured resistance 1 passes through, the probe 20 can contact the pin of the measured resistance 1, and can restore the original state after the measured resistance 1 passes through; when the probe 20 loses elasticity, the probe 20 can be replaced by disassembling the fixed column 18, so that the convenience of the device is improved.
[0028] With reference to Figures 1-3 The left end of the rear probe 20 is arranged at the left side of the rear fixed column 18, the right end of the rear probe 20 is arranged at the rear side of the left pin of the measured resistance 1, the left end of the front probe 20 is arranged at the left side of the front fixed column 18, and the right end of the front probe 20 is arranged at the front side of the right pin of the measured resistance 1; the resistance value of the measured resistance 1 can be measured by the controller 4 through the contact of the front and rear probes 20 and the two pins of the measured resistance 1, so as to determine whether the resistance of the measured resistance 1 is qualified.
[0029] With reference to Figure 2The camera 5 and the packaged chip of the resistor under test 1 are on the same horizontal plane. Specifically, the front and rear cameras 5 take pictures of the front and rear sides of the packaged chip of the resistor under test 1, and the controller 4 determines whether the appearance of the packaged chip of the resistor under test 1 is damaged, thus realizing the detection of the appearance of the resistor under test 1.
[0030] Reference Figure 2 Camera 2 17 is located behind the pin of the resistor under test 1. Camera 2 17 takes pictures of the pin of the resistor under test 1, and the controller 4 determines whether the pin of the resistor under test 1 is deformed or damaged, thus realizing the detection of the pin of the resistor under test 1.
[0031] Reference Figure 4 A bracket 8 is installed at the bottom of cylinder 12. The output end of cylinder 2 13 is fixedly installed at the bottom of bracket 8. Bracket 2 22 is installed outside the packaged chip of resistor 1 under test. A barb 21 is fixedly connected to the rear end of bracket 2 22. A push rod 23 is installed on the rear side of cylinder 12. The rear end of push rod 23 is in front of resistor 1 under test.
[0032] Specifically, when the resistor under test 1 is determined to be unqualified, the extension of the output end of cylinder 12 drives the bracket 22 to the outside of the package chip of the resistor under test 1, forming a surround on the package chip of the resistor under test 1. The barb 21 prevents the resistor under test 1 from falling when it is pulled out. The rotation of cylinder 2 13 rotates the output end of cylinder 12 to the left and right. Then, through the rotation and retraction of cylinder 12, the push rod 23 abuts against the package chip of the resistor under test 1, causing the resistor under test 1 to fall, thus clearing the unqualified resistor under test 1.
[0033] Reference Figure 1 Rollers 11 and 2 are provided on both the front and rear sides of the left end of the carrier belt 16. A motor 2 is fixedly installed at the bottom of the roller 11, and the bottom of the motor 2 is fixedly connected to the base 11. Specifically, the rotation of the output end of the motor 2 drives the roller 12 to rotate, thereby realizing the movement of the carrier belt 16.
[0034] Reference Figure 1 The top of the base 10 is fixedly connected to a motor 9. There are four motors 9, which are distributed around the base 10. Rollers 7 are provided on both the front and rear sides of the right end of the carrier belt 16. The bottom of the rollers 7 is fixedly installed on the output end of the motor 9.
[0035] Specifically, when the unqualified resistor 1 needs to be removed, the output of motor 9 stops rotating, causing the rollers 7 on both sides of the carrier belt 16 to form a clamping force on the tape, which counteracts the upward force required to pull out the unqualified resistor 1, thus achieving the removal of the unqualified resistor 1.
[0036] Working principle: The rotation of the output terminals of motor 15 and motor 9 drives rollers 2 and 7 to rotate, causing the carrier tape 16 to move to the right. After passing the base 3 and being captured by camera 5, camera 5 transmits the signal to controller 4 for identification, determining whether the packaged chip of the resistor under test 1 is damaged or cracked. Then, the identified resistor under test 1 continues to move to the right under the drive of the carrier tape 16, is captured by camera 17, and transmits the signal to controller 4 to determine whether the pins of the resistor under test 1 are damaged or deformed. At the same time, the front and rear side levers 20 respectively contact the left and right side pins of the resistor under test 1 and measure the resistance of the resistor under test 1 to determine whether it is qualified. If the controller 4 determines that the packaged chip, pins, and circuit of the resistor under test 1 are damaged, the resistor under test is qualified. If any resistance value is unqualified, the unqualified resistor 1 will move to the right behind cylinder 12. The output end of cylinder 12 will extend, and bracket 22 will also extend, forming a surround around the packaged chip of the resistor 1. Then, through the extension of the output end of cylinder 23 and the clamping of the carrier tape 16 by roller 27, the resistor 1 will be pulled off the carrier tape 16. Then, by rotating the output end of cylinder 23, the output end of cylinder 12 will be turned to the left and right direction and placed on the right side of cylinder 12. Then, by rotating and retracting the output end of cylinder 12, the resistor 1 on bracket 22 will be inverted, and the push rod 23 will press against the packaged chip of the resistor 1, causing the resistor 1 to fall off. This realizes the detection of the tape-reel thermistor chip and prevents defective products from flowing out.
[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A thermistor chip taping apparatus comprising a carrier tape (16), characterized by: The upper side of the carrier tape (16) is provided with a plurality of resistors (1) to be tested, the resistor (1) to be tested comprises a packaged chip and two pins connected with the packaged chip, the front and rear sides of the middle part of the carrier tape (16) are provided with a base one (3), the top of the base one (3) is fixedly connected with a controller (4), the side close to the carrier tape (16) of the controller (4) is provided with a camera one (5), the right side of the base one (3) is fixedly connected with a supporting plate (14), the top of the supporting plate (14) is fixedly connected with a fixed column (18), the outer wall of the fixed column (18) is provided with a tab (20), one end of the tab (20) is arranged on the pin of the resistor (1) to be tested, the right side of the rear side of the base one (3) is fixedly connected with a base three (6), the front side of the base three (6) is provided with a camera two (17), the bottom of the base one (3) is fixedly connected with a base (11), the right top of the base (11) is fixedly connected with a base four (10), the top of the base four (10) is provided with a cylinder two (13), the output end of the cylinder two (13) is fixedly provided with a cylinder one (12), and the output end of the cylinder one (12) is fixedly provided with a support two (22).
2. The thermistor chip-on-film device of claim 1, wherein: The other end of the tab (20) is electrically connected with the controller (4), and the outer wall of the fixed column (18) is threadedly connected with a clamping column (19).
3. The thermistor chip-on-film device of claim 1, wherein: The left end of the rear side of the tab (20) is arranged on the left side of the rear fixed column (18), the right end of the rear side of the tab (20) is arranged on the rear side of the left pin of the resistor (1) to be tested, the left end of the front side of the tab (20) is arranged on the left side of the front fixed column (18), and the right end of the front side of the tab (20) is arranged on the front side of the right pin of the resistor (1) to be tested.
4. The thermistor chip-on-film device of claim 1, wherein: The camera one (5) and the packaged chip of the resistor (1) to be tested are on the same horizontal plane.
5. The thermistor chip-on-film device of claim 1, wherein: The camera two (17) is behind the pin of the resistor (1) to be tested.
6. The thermistor chip-on-film device of claim 1, wherein: The bottom of the cylinder one (12) is provided with a support one (8), the output end of the cylinder two (13) is fixedly arranged on the bottom of the support one (8), the support two (22) is arranged outside the packaged chip of the resistor (1) to be tested, the rear end of the support two (22) is fixedly connected with an inverted hook (21), the rear side of the cylinder one (12) is provided with a push rod (23), and the rear end of the push rod (23) is in front of the resistor (1) to be tested.
7. The thermistor chip-on-film device of claim 1, wherein: The front and rear sides of the left end of the carrier tape (16) are provided with a roller one (2), and the bottom of the roller one (2) is fixedly provided with a motor two (15).
8. The thermistor chip-on-film device of claim 1, wherein: The top of the base four (10) is fixedly connected with a motor one (9), the motor one (9) has four, and is distributed around the base four (10), the front and rear sides of the right end of the carrier tape (16) are provided with a roller two (7), and the bottom of the roller two (7) is fixedly arranged on the output end of the motor one (9).