Material shunting and metering belt conveyor device

Abstract

The utility model relates to the technical field of belt conveyors, and discloses a material shunting and metering belt conveyor device which comprises a main conveying belt, a shunting table is installed on one side of the main conveying belt, a motor box is installed in the shunting table, a rotating mechanism is installed in the motor box, and a containing plate is fixedly connected to one side of the shunting table. According to the material distribution and metering belt conveyor device, through the arrangement of the detection mechanism and the rotating mechanism, when the material distribution and metering belt conveyor device is used, a camera photographs materials on a main conveying belt, then data is transmitted to an image processor on one side to be analyzed and processed, and the processed data is transmitted to a PLC A to be processed in the next step; the driving motor at the bottom of the flow dividing disc is controlled to rotate forwards or reversely according to the sizes of the materials, then the materials of different sizes are conveyed to the auxiliary conveying belts on the two sides to be classified, the material sorting efficiency is improved, and manual sorting is not needed.

Description

Technical Field

[0001] This utility model relates to the field of belt conveyor technology, and in particular to a material diversion and metering belt conveyor device. Background Technology

[0002] In modern industrial production and logistics, efficient material handling, accurate diversion, and precise metering are crucial for ensuring smooth production processes, stable product quality, and effective cost control. Belt conveyors, as widely used continuous conveying equipment, play a vital role in material transport. With the rapid development of automated production technology, enterprises are demanding higher levels of integration and intelligence in their production equipment. There is a need for equipment that can achieve efficient material transport, accurate diversion and metering during transport, and seamless integration with the entire production control system for automated operation and remote monitoring.

[0003] However, traditional belt conveyors can only perform the task of conveying materials and cannot meet the increasingly complex production needs, especially in terms of material diversion and metering. Therefore, a material diversion and metering belt conveyor device is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a material diversion and metering belt conveyor device to solve the problems mentioned in the background art. However, traditional belt conveyors can only simply complete the task of material conveying, which is difficult to meet the increasingly complex production needs, especially in terms of material diversion and metering.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a material diversion and metering belt conveyor device, comprising a main conveyor belt, a diversion platform installed on one side of the main conveyor belt, a motor housing installed inside the diversion platform, a rotating mechanism installed inside the motor housing, a placement plate fixedly connected to one side of the diversion platform, a detection mechanism installed on the top of the placement plate, auxiliary conveyor belts installed on both sides of the diversion platform, a metering mechanism installed on the inner wall of the auxiliary conveyor belt, and the rotating mechanism including a drive motor installed inside the motor housing, the drive motor's output... A flow divider is fixedly connected to the output end; the detection mechanism includes a camera mounted on the top of the placement plate, one side of the camera is electrically connected to an image processor via a power cord, and one side of the image processor is electrically connected to a PLC controller A via a power cord; the metering mechanism includes an infrared transmitter mounted on the inner wall of the auxiliary conveyor belt, one side of the infrared transmitter is electrically connected to an infrared receiver via a power cord, one side of the infrared receiver is electrically connected to a PLC controller B via a power cord, and one side of the PLC controller B is electrically connected to a display screen via a power cord.

[0006] As a further embodiment of this utility model, the surface of the diverter plate is provided with a plurality of positioning grooves, and an auxiliary roller is rotatably connected inside the positioning groove. The positioning grooves serve to support the auxiliary rollers.

[0007] As a further embodiment of this utility model, one side of the PLC controller A is electrically connected to one side of the drive motor via a power line, and a gantry is installed on one side of the PLC controller B. The gantry serves to support the PLC controller B.

[0008] As a further embodiment of this utility model, a storage battery is installed on the top of the gantry frame, and a lighting lamp is electrically connected to one side of the storage battery via a power line, thereby providing illumination.

[0009] As a further embodiment of this utility model, both the main conveyor belt and the auxiliary conveyor belt are equipped with support legs at their bottoms, and the surfaces of the support legs are equipped with reinforcing ribs. The support legs serve to support the conveyor belts.

[0010] As a further embodiment of this utility model, a sealing door is hinged to one side of the diversion platform, and an observation window is provided on the surface of the sealing door, which serves to observe the internal situation.

[0011] As a further embodiment of this utility model, a handle is installed on the surface of the sealed door, and an anti-slip sleeve is fitted onto the surface of the handle. The anti-slip sleeve serves to prevent slipping.

[0012] This utility model provides a material diversion and metering belt conveyor device, which has the following beneficial effects:

[0013] 1. This material diversion and metering belt conveyor device, through the setting of detection and rotation mechanisms, uses a camera to take pictures of the materials on the main conveyor belt during use. The data is then transmitted to an image processor on one side for analysis and processing. The processed data is then transmitted to PLC controller A for further processing. Based on the size of the materials, the drive motor at the bottom of the diversion plate is controlled to rotate forward or backward, thereby conveying materials of different sizes to the auxiliary conveyor belts on both sides for classification and processing, improving the material sorting efficiency and eliminating the need for manual sorting.

[0014] 2. This material diversion and metering belt conveyor device, through the setting of the metering mechanism, has an infrared transmitter installed on the auxiliary conveyor belt during conveying. The infrared light emitted by the infrared transmitter is received by an infrared receiver on one side. When material passes through, the infrared light is blocked. At this time, the infrared receiver transmits the signal to the PLC controller B on one side, which processes it and records a value. Finally, the statistical value is sent to the display screen on one side for display, thereby achieving the effect of material metering. There is no need for manual statistics by the staff, freeing the staff from tedious manual statistics work, and significantly improving the accuracy and reliability of metering. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the metering mechanism of this utility model;

[0017] Figure 3 This is a schematic diagram of the testing mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the rotating mechanism of this utility model.

[0019] In the diagram: 1. Main conveyor belt; 2. Diverter; 3. Motor housing; 4. Rotating mechanism; 401. Drive motor; 402. Diverter plate; 5. Placement plate; 6. Detection mechanism; 601. Camera; 602. Image processor; 603. PLC controller A; 7. Auxiliary conveyor belt; 8. Measuring mechanism; 801. Infrared transmitter; 802. Infrared receiver; 803. PLC controller B; 804. Display screen; 9. Auxiliary rollers; 10. Gantry frame; 11. Battery; 12. Lighting; 13. Support leg; 14. Reinforcing rib; 15. Sealing door; 16. Handle. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] Please see Figures 1 to 4This utility model provides a technical solution: a material diversion and metering belt conveyor device, including a main conveyor belt 1, a diversion platform 2 installed on one side of the main conveyor belt 1, a motor housing 3 installed inside the diversion platform 2, and a rotating mechanism 4 installed inside the motor housing 3. The combination of a detection mechanism 6 and the rotating mechanism 4 improves material sorting efficiency, eliminating the need for manual sorting. A placement plate 5 is fixedly connected to one side of the diversion platform 2, and a detection mechanism 6 is installed on the top of the placement plate 5. Auxiliary conveyor belts 7 are installed on both sides of the diversion platform 2, and metering mechanisms 8 are installed on the inner walls of the auxiliary conveyor belts 7. The metering mechanisms 8 achieve the effect of metering materials, eliminating the need for manual statistics and freeing workers from tedious manual work, while significantly improving metering efficiency. For accuracy and reliability, the rotating mechanism 4 includes a drive motor 401 installed inside the motor housing 3, with a diverter 402 fixedly connected to the output end of the drive motor 401; the detection mechanism 6 includes a camera 601 installed on the top of the placement plate 5, with an image processor 602 electrically connected to one side of the camera 601 via a power cord, and a PLC controller A603 electrically connected to one side of the image processor 602 via a power cord; the metering mechanism 8 includes an infrared transmitter 801 installed on the inner wall of the auxiliary conveyor belt 7, with an infrared receiver 802 electrically connected to one side of the infrared transmitter 801 via a power cord, a PLC controller B803 electrically connected to one side of the infrared receiver 802 via a power cord, and a display screen 804 electrically connected to one side of the PLC controller B803 via a power cord.

[0022] The surface of the diverter plate 402 is provided with several positioning grooves, and an auxiliary roller 9 is rotatably connected inside the positioning groove. The positioning groove serves to support the auxiliary roller 9.

[0023] One side of the PLC controller A603 is electrically connected to one side of the drive motor 401 via a power line. A gantry 10 is installed on one side of the PLC controller B803. The gantry 10 serves to support the PLC controller B803.

[0024] A battery 11 is installed on the top of the gantry frame 10. A lighting lamp 12 is electrically connected to one side of the battery 11 via a power line. The lighting lamp 12 provides illumination.

[0025] Both the main conveyor belt 1 and the auxiliary conveyor belt 7 are equipped with support legs 13 at their bottoms. The surface of the support legs 13 is equipped with reinforcing ribs 14. The support legs 13 serve to support the conveyor belts.

[0026] A sealing door 15 is hinged to one side of the diversion platform 2. An observation window is provided on the surface of the sealing door 15, which serves to observe the internal situation.

[0027] A handle 16 is installed on the surface of the sealed door 15. An anti-slip sleeve is fitted onto the surface of the handle 16, which serves to prevent slipping.

[0028] In this invention, the working steps of the device are as follows:

[0029] First step: When in use, the camera 601 takes pictures of the materials on the main conveyor belt 1, and then transmits the data to the image processor 602 on one side for analysis and processing. The processed data is then transmitted to the PLC controller A603 for further processing. The drive motor 401 at the bottom of the diversion plate 402 is controlled to rotate forward or backward according to the size of the materials, so that materials of different sizes are transported to the auxiliary conveyor belts 7 on both sides for sorting and processing.

[0030] The second step: During the conveying process, an infrared transmitter 801 is installed on the auxiliary conveyor belt 7. The infrared transmitter 801 emits infrared rays, which are received by an infrared receiver 802 on one side. When material passes through, the infrared rays are blocked. At this time, the infrared receiver 802 transmits the signal to the PLC controller B803 on one side. The PLC controller B803 processes the signal, records a value, and finally sends the statistical value to the display screen 804 on one side for display.

[0031] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0032] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A material diverging and metering belt conveyor device comprising a main conveyor belt (1), characterized in that: One side of the main transmission belt (1) is provided with a shunt table (2), the inside of the shunt table (2) is provided with a motor box (3), the inside of the motor box (3) is provided with a rotating mechanism (4), one side of the shunt table (2) is fixedly connected with a placing plate (5), the top of the placing plate (5) is provided with a detection mechanism (6), both sides of the shunt table (2) are provided with auxiliary transmission belts (7), the inner side wall of the auxiliary transmission belt (7) is provided with a metering mechanism (8), The rotating mechanism (4) comprises a driving motor (401) installed in the motor box (3), and the output end of the driving motor (401) is fixedly connected with a shunt disc (402); The detection mechanism (6) comprises a camera (601) installed on the top of the placing plate (5), one side of the camera (601) is electrically connected with an image processor (602) through a power line, one side of the image processor (602) is electrically connected with a PLC controller A (603) through a power line; The metering mechanism (8) comprises an infrared emitter (801) installed on the inner side wall of the auxiliary transmission belt (7), one side of the infrared emitter (801) is electrically connected with an infrared receiver (802) through a power line, one side of the infrared receiver (802) is electrically connected with a PLC controller B (803) through a power line, and one side of the PLC controller B (803) is electrically connected with a display screen (804) through a power line.

2. A material diverging and metering belt conveyor apparatus according to claim 1, characterized in that: A plurality of positioning grooves are formed in the surface of the shunt disc (402), and an auxiliary roller (9) is rotatably connected in the positioning groove.

3. A material diverging and metering belt conveyor apparatus according to claim 1, wherein: One side of the PLC controller A (603) is electrically connected to one side of the driving motor (401) through a power line, and one side of the PLC controller B (803) is provided with a gantry (10).

4. A material diverging and metering belt conveyor apparatus according to claim 3, wherein: The top of the gantry (10) is provided with a storage battery (11), and one side of the storage battery (11) is electrically connected with a lighting lamp (12) through a power line.

5. A material diverging and metering belt conveyor apparatus according to claim 1, wherein: The bottom of the main transmission belt (1) and the auxiliary transmission belt (7) is provided with a supporting leg (13), and the surface of the supporting leg (13) is provided with a reinforcing rib (14).

6. A material diverging and metering belt conveyor apparatus as claimed in claim 1, wherein: One side of the shunt table (2) is hingedly connected with a sealing door (15), and the surface of the sealing door (15) is provided with an observation window.

7. A material diverging and metering belt conveyor apparatus according to claim 6, wherein: The surface of the sealing door (15) is provided with a handle (16), and the surface of the handle (16) is sleeved with an anti-skid sleeve.

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