Automatic truck loading device for IBC (Intermediate Bulk Container)

Abstract

The utility model relates to the technical field of ton barrel transfer, and discloses an IBC ton barrel automatic loading device which comprises a ton barrel body, a protection frame arranged on the outer side of the ton barrel body in a sleeving mode and a transfer rack, a sliding groove is formed in the top of the transfer rack, a lead screw transmission device is installed on the top of the transfer rack, and a movable platform arranged on the sliding groove in a sleeving mode is installed on the top of the ton barrel body in a sliding mode. An electric hydraulic push rod is sleeved with the movable platform and is in transmission connection with an output structure of the lead screw transmission device. An arranged auxiliary hydraulic rod drives four gear shafts through a composite transmission rod, and four first transmission toothed plates and four second transmission toothed plates are sequentially engaged for transmission, so that four clamping bent plates are used for automatically clamping and sleeving an I BC ton barrel composed of a ton barrel body and a protection frame; the arranged electric hydraulic push rod can conduct lifting adjustment on the IBC ton barrel which is automatically clamped and sleeved through the transition support and the auxiliary hydraulic rod, and after the electric hydraulic push rod is matched with transverse displacement of the lead screw transmission device, full-automatic lifting loading of the IBC ton barrel can be achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to ton barrel transfer technical field, concretely is a kind of IBC ton barrel automatic loading device. BACKGROUND

[0002] IBC ton barrel refers to IBC medium bulk container.It is the necessary tool of modern warehousing, transport liquid product.Combination container barrel is combined by inner container and metal frame, and inner container is blow molded by high molecular weight high density polyethylene, with high strength, corrosion resistance and good hygiene.

[0003] At present, in the production and transfer process of IBC ton barrel, the existing forklift is driven by professional personnel to lift and move finished product IBC ton barrel, to meet the transfer demand of multiple IBC ton barrels stacked, but in actual production process, forklift is one of the devices used very frequently, and it has good operating effect in lifting heavy objects, and the unused IBC ton barrel is lighter, and the cost is large while the corresponding benefit is small, secondly, the operation difficulty of forklift is large, and when lacking professional drivers, it is easy to cause the whole transfer operation to stop, and affect processing efficiency, therefore, aiming at the above problems, the present application provides an IBC ton barrel automatic loading device to solve the problems. UTILITY MODEL CONTENT

[0004] In view of the deficiencies of the prior art, the utility model provides an IBC ton barrel automatic loading device to solve the problems in the background art.

[0005] The utility model provides the following technical scheme: an IBC ton barrel automatic loading device, including ton barrel body, the protection frame of being equipped in ton barrel body outside, transfer frame, the top of transfer frame is equipped with sliding slot and mounting screw rod transmission respectively, the top of ton barrel body is equipped with the moving platform of being equipped in sliding slot, the inside of moving platform is equipped with electric hydraulic push rod and is connected with the output structure transmission of screw rod transmission,

[0006] The bottom of ton barrel body is equipped with chassis, and the both sides of the top of chassis and the front and rear ends of the top are slidably installed clamping curved plate, and two adjacent clamping curved plates can clamp and limit ton barrel body, and one end of four clamping curved plates close to the center of chassis is fixed with first transmission gear plate;

[0007] The output end of the electric hydraulic push rod is transmissionally connected with a transition support fixed on the top of the chassis, an auxiliary hydraulic rod is sleeved in the transition support, the output end of the auxiliary hydraulic rod is transmissionally connected with a composite transmission rod, second transmission tooth plates are fixed on the two sides and the front and back end of the composite transmission rod, an annular rod is arranged on the top of the chassis, a support rod is fixed between the bottom of the annular rod and the top of the chassis, the two sides and the front and back end of the annular rod are all sleeved with gear shafts through bearings, the gear shafts can be synchronously meshed and transmitted with the corresponding first transmission tooth plates and second transmission tooth plates, and the four clamping curved plates can relatively move or move apart under the synchronous meshing and transmission of the auxiliary hydraulic rod, the composite transmission rod and the four gear shafts.

[0008] Preferably, one side of the gear shaft can be meshed and transmitted with the second transmission tooth plate in the opposite direction, the bottom of the gear shaft can be meshed and transmitted with the first transmission tooth plate in the opposite direction, the first transmission tooth plate and the second transmission tooth plate are cross arranged and do not interfere with each other, so as to avoid structural interference.

[0009] Preferably, the other end of the four clamping curved plates can be sleeved and limited with the ton barrel body, the connection strength is increased, and the surface of one end of the four clamping curved plates is clamped with the second sliding rail installed on the top surface of the chassis.

[0010] Preferably, the lead screw transmission device comprises a lead screw, a first power output assembly and a composite nut, the two ends of the lead screw are respectively sleeved with bearing seats through bearings, the bottom of the bearing seat is fixed on the top surface of the transfer frame, the composite nut is threadedly connected with the lead screw as the output structure of the lead screw transmission device, the front end of the composite nut is transmissionally connected with the rear end of the moving platform, the surface of the moving platform is clamped with the first sliding rail installed on the top surface of the transfer frame, so as to ensure the stability of reciprocating displacement and prevent the linear displacement of the composite nut from rotating.

[0011] Preferably, the first power output assembly comprises a first servo motor and a first bevel gear box transmissionally connected with the output end of the first servo motor, the output end of the first bevel gear box is transmissionally connected with one end of the lead screw, the first servo motor and the first bevel gear box are installed on the top of the transfer frame, so as to meet the power demand of the corresponding structure.

[0012] Preferably, the bottom of the transfer frame is respectively provided with a conveying device and a second power output assembly inside and outside, the conveying device comprises a support frame, a conveying belt and transmission rollers frictionally transmissionally connected with the front and back ends of the conveying belt, the ends of the two transmission rollers are respectively sleeved in the inner side of the structure of the front and back ends of the support frame.

[0013] The second power output assembly comprises a second servo motor and a second bevel gear box which is in transmission connection with the second servo motor output end, the output end of the second bevel gear box is in transmission connection with one end of a transmission roller located in the front end of the conveying device, and the conveying belt can automatically transport the ton barrel body and the protection frame back and forth under the transmission of the second power output assembly through the corresponding transmission roller and the support of the support frame and the other transmission roller, thereby meeting the long distance displacement requirement of the ton barrel body before being transported.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1、The utility model discloses a multifunctional clamping device which is composed of four clamping curved plates, four first transmission tooth plates in the four clamping curved plates, a transition support, a composite transmission rod, four second transmission tooth plates at the bottom of the composite transmission rod and four gear shafts arranged at the top of the bottom plate.

[0016] 2、The multifunctional clamping device, the lead screw transmission device and other related structures are used in automatic linkage operation, and the use is simple and convenient.

[0017] 3、The utility model discloses a conveying device and a second power output assembly which form a belt conveying device, and subsequently a plurality of IBC ton barrels can be automatically conveyed to the clamping and loading position at a long distance. ACCURATE DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a three-dimensional schematic view of the utility model structure.

[0019] Figure 2 It is a front view schematic view of the utility model structure.

[0020] Figure 3 It is a top view schematic view of the utility model structure.

[0021] Figure 4 It is an enlarged schematic view of the clamping curved plate of the utility model structure.

[0022] Figure 5 It is an enlarged schematic view of the second transmission tooth plate of the utility model structure.

[0023] In the figure: 1, ton barrel body; 2, protective frame; 3, transfer rack; 4, moving platform; 5, electric hydraulic push rod; 6, transition support; 7, auxiliary hydraulic rod; 8, chassis; 9, gear shaft; 10, clamping curved plate; 101, first transmission tooth plate; 11, composite transmission rod; 111, second transmission tooth plate; 12, lead screw; 13, first power output assembly; 14, composite nut; 15, conveying device; 16, second power output assembly. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0025] Please refer to Figure 1 、 Figures 4-5 An IBC ton barrel automatic loading device, comprising a ton barrel body 1, a protective frame 2 sleeved on the outer side of the ton barrel body 1, and a transfer rack 3, wherein the top of the transfer rack 3 is respectively provided with a sliding groove and a lead screw transmission device, the top of the ton barrel body 1 is slidably provided with a moving platform 4 sleeved with the sliding groove, and the moving platform 4 is internally sleeved with an electric hydraulic push rod 5 and is in transmission connection with the output structure of the lead screw transmission device.

[0026] The lead screw transmission device comprises a lead screw 12, a first power output assembly 13 and a composite nut 14, both ends of the lead screw 12 are respectively sleeved with bearing seats through bearings, and the bottom of the bearing seat is fixed to the top surface of the transfer rack 3, the composite nut 14 is in threaded connection with the lead screw 12 as the output structure of the lead screw transmission device, and the front end of the composite nut 14 is in transmission connection with the rear end of the moving platform 4, the surface of the moving platform 4 is clamped with a first sliding rail installed on the top surface of the transfer rack 3, so as to ensure the stability of reciprocating displacement and prevent the linear displacement of the composite nut 14 from rotating, and the first power output assembly 13 comprises a first servo motor and a first bevel gear box in transmission connection with the output end of the first servo motor, the output end of the first bevel gear box is in transmission connection with one end of the lead screw 12, and the first servo motor and the first bevel gear box are both installed on the top of the transfer rack 3, so as to meet the power demand of the corresponding structure.

[0027] The top of the ton barrel body 1 is provided with a chassis 8, and the two sides and the front and rear ends of the top of the chassis 8 are slidably installed with clamping curved plates 10. The two adjacent clamping curved plates 10 can clamp and limit the ton barrel body 1, and the other end of the four clamping curved plates 10 can be sleeved and limited with the ton barrel body 1 to increase the connection strength. The one end surface of the four clamping curved plates 10 is clamped with a second sliding rail installed on the top surface of the chassis 8, and the one end close to the center of the chassis 8 is fixed with a first transmission gear plate 101.

[0028] The output end of the electric hydraulic push rod 5 is transmissionally connected with a transition support 6 fixed on the top of the chassis 8, the transition support 6 is sleeved with an auxiliary hydraulic rod 7, the output end of the auxiliary hydraulic rod 7 is transmissionally connected with a composite transmission rod 11, and the two sides and the front and rear ends of the composite transmission rod 11 are fixed with second transmission gear plates 111. The top of the chassis 8 is provided with an annular rod, and a support rod is fixed between the bottom of the annular rod and the top of the chassis 8. The two sides and the front and rear ends of the annular rod are sleeved with gear shafts 9 through bearings. The gear shafts 9 can be synchronously meshed and transmitted with the corresponding first transmission gear plates 101 and second transmission gear plates 111. The four clamping curved plates 10 can be relatively clamped and moved or relatively separated and moved under the synchronous meshing and transmission of the auxiliary hydraulic rod 7 through the composite transmission rod 11 and the four gear shafts 9.

[0029] One side of the gear shaft 9 can be meshed and transmitted with the second transmission gear plate 111 in the opposite direction, and the bottom of the gear shaft 9 can be meshed and transmitted with the first transmission gear plate 101 in the opposite direction. The first transmission gear plate 101 and the second transmission gear plate 111 are cross arranged and do not interfere with each other, avoiding structural interference.

[0030] The specific use of the embodiment is as follows:

[0031] The finished product IBC ton barrel composed of the ton barrel body 1 and the protection frame 2 is placed below the chassis 8. Then, the electric hydraulic push rod 5 is started, and the output end of the electric hydraulic push rod 5 drives the transition support 6, the auxiliary hydraulic rod 7, the chassis 8 and other structures to move downward until the four clamping curved plates 10 are sleeved on the outside of the ton barrel body 1. The output of the electric hydraulic push rod 5 is paused, and the auxiliary hydraulic rod 7 in the started state is closed. The output end of the auxiliary hydraulic rod 7 drives the composite transmission rod 11 and the four second transmission gear plates 111 arranged at the bottom of the composite transmission rod 11 to move upward synchronously. The four second transmission gear plates 111 mesh and transmit with the four gear shafts 9 respectively in the moving process, and make the four gear shafts 9 rotate counterclockwise. Similarly, the four gear shafts 9 mesh and transmit with the corresponding clamping curved plates 10, and finally make the two clamping curved plates 10 relatively clamp and sleeve the ton barrel body 1, and fully guarantee the connection strength.

[0032] After the four clamping curved plates 10 finished clamping the finished product empty IBC ton barrel, the electric hydraulic push rod 5 was started again and moved reversely to reset, and then the transition support 6, the auxiliary hydraulic rod 7, the chassis 8 and the clamped finished product empty IBC ton barrel were lifted by the output end of the electric hydraulic push rod 5, and when reaching the appropriate height, the output of the electric hydraulic push rod 5 was paused, the first servo motor in the first power output assembly 13 was started, the first servo motor drove the lead screw 12 through the first bevel gear box, and then the lead screw 12 and the composite nut 14 were engaged and driven, so that the composite nut 14 drove the electric hydraulic push rod 5, the moving platform 4 and the bottom associated structure of the electric hydraulic push rod 5 and the limited finished product empty IBC ton barrel to move automatically and linearly until the loaded vehicle body cargo compartment.

[0033] Then the electric hydraulic push rod 5 was started, the transition support 6, the auxiliary hydraulic rod 7, the chassis 8 and the clamped finished product empty IBC ton barrel were driven downward by the output end of the electric hydraulic push rod 5, and finally the finished product empty IBC ton barrel was stably placed in the vehicle body cargo compartment, the output of the electric hydraulic push rod 5 was paused, then the auxiliary hydraulic rod 7 was started, the composite transmission rod 11 and the four second transmission plates 111 at the bottom of the composite transmission rod 11 were driven downward by the output end of the auxiliary hydraulic rod 7, and in the process of moving downward, the four second transmission plates 111 would engage and drive the four gear shafts 9 respectively, and the four gear shafts 9 would rotate clockwise, and the four clockwise rotating gear shafts 9 would engage and drive the corresponding clamping curved plates 10 respectively, and finally the two pairs of opposite clamping curved plates 10 would allow the ton barrel body 1 to move apart, then the electric hydraulic push rod 5 was started again and moved reversely to reset, and then the transition support 6, the auxiliary hydraulic rod 7, the chassis 8 and the four clamping curved plates 10 were lifted by the output end of the electric hydraulic push rod 5, and then the operation was repeated according to the above steps.

[0034] Please refer to Figures 1-5 The bottom of the transfer frame 3 is provided with a conveying device 15 and a second power output assembly 16 inside and outside, respectively.

[0035] The second power output assembly 16 includes a second servo motor and a second bevel gear box connected to the output end of the second servo motor, and the output end of the second bevel gear box is connected to one end of the transmission roller located at the front end of the conveying device 15, and the conveying belt can be automatically transported back and forth under the transmission of the second power output assembly 16 through the corresponding transmission roller and the support of the support frame and the other transmission roller, so as to meet the long-distance displacement requirement of the ton barrel body 1 before transfer.

[0036] The specific use of the embodiment is as follows:

[0037] In view of the arrangement and transfer requirements of the plurality of finished empty IBC ton barrels, the second power output assembly 16 and the conveying device 15 can be used to remotely transport the plurality of finished empty IBC ton barrels before transfer, specifically, the plurality of finished empty IBC ton barrels are placed on the top of the conveying device 15 output belt in turn, then the second power output assembly 16 second servo motor is started, the corresponding transmission roller is driven by the second servo motor through the second bevel gear box, and then the conveying belt is automatically rotated to automatically transport the plurality of finished empty IBC ton barrels to the transfer holding position, further improving the use requirements of the overall transfer loading.

[0038] It should be noted that in this paper, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. In the drawings of the utility model, the filling pattern is only for distinguishing layers, and is not limited in any other way.

[0039] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An IBC ton drum automatic loading device, comprising a ton drum body (1), a protective frame (2) sleeved outside the ton drum body (1), a transfer rack (3), characterized in that: The top of the transfer rack (3) is respectively provided with a sliding groove and a screw driving device, the top of the ton barrel body (1) is slidably provided with a moving platform (4) sleeved with the sliding groove, the moving platform (4) is internally sleeved with an electric hydraulic push rod (5) and is drivingly connected with the output structure of the screw driving device; The top of the ton barrel body (1) is externally provided with a chassis (8), the top of the chassis (8) and the front and rear ends of the top are slidably provided with clamping curved plates (10), and the two clamping curved plates (10) adjacent to each other can clamp and limit the ton barrel body (1), and one end of the four clamping curved plates (10) close to the center of the chassis (8) is fixedly provided with a first transmission gear plate (101). The output end of the electric hydraulic push rod (5) is drivingly connected with a transition support (6) fixed on the top of the chassis (8), the transition support (6) is internally sleeved with an auxiliary hydraulic rod (7), the output end of the auxiliary hydraulic rod (7) is drivingly connected with a composite transmission rod (11), and the two sides and the front and rear ends of the composite transmission rod (11) are fixedly provided with second transmission gear plates (111), the top of the chassis (8) is provided with an annular rod, and a supporting rod is fixed between the bottom of the annular rod and the top of the chassis (8), the two sides and the front and rear ends of the annular rod are sleeved with gear shafts (9) through bearings, the gear shafts (9) can be synchronously meshed and driven with the corresponding first transmission gear plates (101) and second transmission gear plates (111), and the four clamping curved plates (10) can be relatively clamped and moved or relatively separated and moved under the synchronous meshing and driving of the auxiliary hydraulic rod (7) through the composite transmission rod (11) and the four gear shafts (9).

2. An IBC ton box automatic loading device according to claim 1, characterized in that: One side of the gear shaft (9) can be meshed and driven with the second transmission gear plate (111) in the opposite direction, the bottom of the gear shaft (9) can be meshed and driven with the first transmission gear plate (101) in the opposite direction, and the first transmission gear plate (101) and the second transmission gear plate (111) are cross arranged and do not interfere with each other.

3. An IBC drum automatic loading device according to claim 1, characterized in that: The other end of the four clamping curved plates (10) can be sleeved and limited with the ton barrel body (1), and the surface of one end of the four clamping curved plates (10) is clamped with a second sliding rail mounted on the top surface of the chassis (8).

4. An IBC drum automatic loading device according to claim 1, characterized in that: The screw driving device comprises a lead screw (12), a first power output assembly (13) and a composite nut (14), the two ends of the lead screw (12) are each sleeved with a bearing seat through a bearing, and the bottom of the bearing seat is fixed on the top surface of the transfer rack (3), the composite nut (14) is threadedly connected with the lead screw (12) as the output structure of the screw driving device, and the front end of the composite nut (14) is drivingly connected with the rear end of the moving platform (4), and the surface of the moving platform (4) is clamped with a first sliding rail mounted on the top surface of the transfer rack (3).

5. An IBC drum automatic loading device according to claim 4, wherein: The first power output assembly (13) comprises a first servo motor and a first bevel gear box drivingly connected with the output end of the first servo motor, the output end of the first bevel gear box is drivingly connected with one end of the lead screw (12), and the first servo motor and the first bevel gear box are mounted on the top of the transfer rack (3).

6. An IBC drum automatic loading device according to claim 1, characterized in that: The bottom of the transfer frame (3) is provided with a conveying device (15) and a second power output assembly (16) respectively outside and inside, the conveying device (15) comprises a support frame, a conveying belt and drive rollers for internal friction transmission at the front and rear ends of the conveying belt, and the ends of the two drive rollers are respectively sleeved in the structure inside the front and rear ends of the support frame.

7. An IBC drum automatic loading device according to claim 6, wherein: The second power output assembly (16) comprises a second servo motor and a second bevel gear box in transmission connection with the output end of the second servo motor, the output end of the second bevel gear box is in transmission connection with one end of the drive roller inside the front end of the conveying device (15), and the conveying belt can automatically transport the ton barrel body (1) and the protection frame (2) back and forth under the transmission of the second power output assembly (16) through the corresponding drive roller and the support of the support frame and the other drive roller.

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