Adjustable laser cladding head

By introducing an electric telescopic rod, a three-jaw clamp, and a gear transmission system into the laser cladding head, the rotational movement of the laser head is achieved, solving the blind spot problem of the laser cladding head in the process of pipe repair or coating, and ensuring the integrity of the surface coverage.

CN223766439UActive Publication Date: 2026-01-06山东鑫广源机电设备有限公司
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Patent Information

Application Number
CN202520298434.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-06
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing laser cladding heads have blind spots in pipe repair or coating processes, and cannot effectively cover all surfaces.

Method used

An adjustable laser cladding head was designed. By incorporating an electric telescopic rod, a three-jaw chuck, a servo motor, and a gear transmission system within the machine tool, the laser head can rotate while moving, ensuring coverage of all surfaces.

Benefits of technology

This allows the laser head to rotate simultaneously during movement, avoiding blind spots in repair or coating and ensuring complete coverage of the pipe surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable laser cladding head which comprises a laser head, the laser head is arranged inside a machine tool, one side of the machine tool is fixedly connected with an electric telescopic rod, and the telescopic end of the electric telescopic rod penetrates through the machine tool and extends into an inner cavity of the machine tool to be fixedly connected with a first three-jaw clamping seat. One side of the surface of a pipe is clamped through the first three-jaw clamping base, so that the pipe penetrates through the inner surface of the barrel, the pipe is driven by the electric telescopic rod to move, then the other side of the surface of the pipe is clamped on the inner surface of the second three-jaw clamping base, and therefore the pipe is fixed, and the pipe is repaired or coated through the laser head. Meanwhile, a driving structure drives a supporting seat to move, so that a servo motor is driven to move, meanwhile, a supporting cylinder is driven to move, meanwhile, the servo motor drives a driving gear to rotate, the driving gear drives a driven gear to rotate, and therefore a cylinder body is driven to rotate on the inner surface of the supporting cylinder through a bearing; and the laser head is further driven to rotate.
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Description

Technical Field

[0001] This utility model belongs to the field of laser cladding head technology, and in particular relates to an adjustable laser cladding head. Background Technology

[0002] The laser cladding head is the core component of laser cladding technology. It is mainly used to melt metal powder or wire and deposit it on the surface of the substrate to form a high-quality coating or repair layer.

[0003] When coating or repairing pipe fittings, a horizontally moving cladding head is typically used to move across the pipe surface to apply coating or repair. However, this horizontal movement method can lead to blind spots during the repair or coating process. To address this, we propose an adjustable rotating laser cladding head to overcome the shortcomings of existing technologies. Utility Model Content

[0004] The purpose of this invention is to provide an adjustable laser cladding head that can rotate while moving, thereby avoiding blind spots in the repair or coating process and solving the aforementioned technical problems.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: An adjustable laser cladding head includes a laser head, which is disposed inside a machine tool. An electric telescopic rod is fixedly connected to one side of the machine tool. The telescopic end of the electric telescopic rod passes through the machine tool and extends to the inner cavity of the machine tool, where a three-jaw chuck is fixedly connected. A three-jaw chuck is fixedly connected to the right side of the inner cavity of the machine tool at a position corresponding to the three-jaw chuck. A drive structure is provided on the back of the machine tool. A support seat is provided on the front of the drive structure. A through groove for movement with the support seat is opened on the back of the inner cavity of the machine tool. A servo motor is fixedly connected to the inner cavity of the support seat. A drive gear is fixedly connected to the output shaft of the servo motor. A support cylinder is fixedly connected to the end face of the front of the support seat. A cylinder body is rotatably connected to the inner surface of the support cylinder through a bearing. A driven gear is fixedly connected to the surface of the cylinder body. The driven gear meshes with the drive gear. The laser head is embedded and fixedly connected to the inner surface of the cylinder body.

[0006] Preferably, the drive structure includes a concave frame fixedly connected to the back of the machine tool, a rotary motor fixedly connected to one end face of the concave frame, a threaded rod fixedly connected to the output shaft of the rotary motor, the threaded rod being rotatably connected to the back of the inner cavity of the concave frame via a bearing, a threaded sleeve being threadedly connected to the surface of the threaded rod, and the front of the threaded sleeve being fixedly connected to the back of the support seat.

[0007] Preferably, the support base extends through the slot and into the interior of the machine tool.

[0008] Preferably, a guide block is fixedly connected to one side of the threaded sleeve, and a guide groove that slides in the inner cavity of the concave frame is adapted to the guide block.

[0009] Preferably, the cylindrical body has a hollow structure, and the number of laser heads is not less than two.

[0010] The beneficial effects of this utility model are:

[0011] 1. This utility model uses a three-jaw clamp to grip one side of the pipe surface, allowing the pipe to pass through the inner surface of the cylinder. An electric telescopic rod moves the pipe, clamping the other side of the pipe surface onto the inner surface of the three-jaw clamp, thus fixing the pipe. A laser head repairs or coats the pipe. Simultaneously, a drive structure moves the support base, which in turn moves the servo motor and the support cylinder. The servo motor drives the drive gear to rotate, which in turn drives the driven gear, causing the cylinder to rotate on the inner surface of the support cylinder via bearings. This, in turn, rotates the laser head, achieving both movement and rotation adjustment, avoiding blind spots in the repair or coating process.

[0012] 2. This utility model uses a rotary motor to drive the threaded rod to rotate, which in turn drives the threaded sleeve on its surface to rotate, thereby causing the support base to move left and right.

[0013] 3. This utility model guides the movement of the support base by setting a guide block to slide on the inner surface of the guide groove;

[0014] 4. This utility model features a hollow cylindrical structure, which facilitates the penetration of pipes. Attached Figure Description

[0015] in:

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the driving structure of this utility model;

[0018] Figure 3 This is a schematic diagram showing the engagement of the driving gear and the driven gear in this utility model;

[0019] Figure 4 This is a schematic diagram of the electric telescopic pole structure of this utility model.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1. Machine tool, 2. Electric telescopic rod, 3. Three-jaw chuck one, 4. Three-jaw chuck two, 5. Support base, 6. Through slot, 7. Servo motor, 8. Drive gear, 9. Support cylinder, 10. Driven gear, 11. Cylinder body, 12. Laser head, 13. Concave frame, 14. Rotary motor, 15. Threaded rod, 16. Threaded sleeve. Detailed Implementation

[0022] In the following description, embodiments of the adjustable laser cladding head of the present invention will be described with reference to the accompanying drawings.

[0023] Example 1:

[0024] Figure 1-4This invention illustrates an adjustable laser cladding head according to an embodiment of the present invention, comprising a laser head 12 disposed inside a machine tool 1. An electric telescopic rod 2 is fixedly connected to one side of the machine tool 1. The telescopic end of the electric telescopic rod 2 passes through the machine tool 1 and extends into the inner cavity of the machine tool 1, where a three-jaw chuck 1 3 is fixedly connected. A three-jaw chuck 2 4 is fixedly connected to the right side of the inner cavity of the machine tool 1 at a position corresponding to the three-jaw chuck 1 3. A drive structure is provided on the back of the machine tool 1, comprising a concave frame 13 fixedly connected to the back of the machine tool 1. A rotary motor 14 is fixedly connected to one end face of the concave frame 13. A threaded rod 15 is fixedly connected to the output shaft of the rotary motor 14. The back of the inner cavity of the concave frame 13 is rotatably connected to the threaded rod 15 via a bearing. A threaded sleeve 16 is threadedly connected to the surface of the threaded rod 15. The front of the threaded sleeve 16 is fixedly connected to the back of the support seat 5. A guide block is fixedly connected to one side of the threaded sleeve 16. The inner cavity of the concave frame 13 has a guide groove that slides to match the guide block. The threaded rod 15 is rotated by the rotary motor 14, which in turn rotates the threaded sleeve 16 on its surface, thereby causing the support seat 5 to move left and right. The movement of the support seat 5 is guided by the guide block sliding on the inner surface of the guide groove. The support seat 5 is provided on the front of the drive structure. The back of the inner cavity of the machine tool 1 is... A through groove 6 is provided on the front of the support base 5, which moves with the support base 5. The support base 5 passes through the through groove 6 and extends into the interior of the machine tool 1. A servo motor 7 is fixedly connected to the inner cavity of the support base 5. A drive gear 8 is fixedly connected to the output shaft of the servo motor 7. A support cylinder 9 is fixedly connected to the end face of the front of the support base 5. A cylinder body 11 is rotatably connected to the inner surface of the support cylinder 9 through a bearing. A driven gear 10 is fixedly connected to the surface of the cylinder body 11. The driven gear 10 meshes with the drive gear 8. The laser head 12 is embedded and fixedly connected to the inner surface of the cylinder body 11. The three-jaw chuck 3 clamps one side of the tube surface, so that the tube passes through the inner surface of the cylinder body 11. The laser head 12 is driven by the electric telescopic rod 2. The tube moves, causing the other side of the tube surface to be clamped onto the inner surface of the three-jaw clamp 4, thus fixing the tube. The laser head 12 then repairs or coats the tube. Simultaneously, the drive structure moves the support base 5, which in turn moves the servo motor 7 and the support cylinder 9. The servo motor 7 drives the drive gear 8 to rotate, which in turn drives the driven gear 10 to rotate. This causes the cylinder 11 to rotate on the inner surface of the support cylinder 9 via bearings, which in turn rotates the laser head 12. This achieves both movement and rotation adjustment, avoiding blind spots in the repair or coating process.

[0025] Example 2:

[0026] Figure 1-4This invention illustrates an adjustable laser cladding head according to an embodiment of the present invention, comprising a laser head 12 disposed inside a machine tool 1. An electric telescopic rod 2 is fixedly connected to one side of the machine tool 1. The telescopic end of the electric telescopic rod 2 passes through the machine tool 1 and extends into the inner cavity of the machine tool 1, where a three-jaw chuck 1 3 is fixedly connected. A three-jaw chuck 2 4 is fixedly connected to the right side of the inner cavity of the machine tool 1 at a position corresponding to the three-jaw chuck 1 3. A drive structure is provided on the back of the machine tool 1, and a support base 5 is provided on the front of the drive structure. A through groove for movement with the support base 5 is provided on the back of the inner cavity of the machine tool 1. 6. A servo motor 7 is fixedly connected to the inner cavity of the support base 5. The output shaft of the servo motor 7 is fixedly connected to the drive gear 8. A support cylinder 9 is fixedly connected to the end face of the front of the support base 5. A cylinder body 11 is rotatably connected to the inner surface of the support cylinder 9 through a bearing. The cylinder body 11 has a hollow structure. There are no fewer than two laser heads 12. By setting the cylinder body 11 to have a hollow structure, it is convenient for the tube to pass through. A driven gear 10 is fixedly connected to the surface of the cylinder body 11. The driven gear 10 meshes with the drive gear 8. The laser head 12 is embedded and fixedly connected to the inner surface of the cylinder body 11.

[0027] Working Principle: In use, the three-jaw clamp 3 clamps one side of the pipe surface, allowing the pipe to pass through the inner surface of the cylinder 11. The pipe is moved by the electric telescopic rod 2, so that the other side of the pipe surface is clamped on the inner surface of the three-jaw clamp 4, thus fixing the pipe. The laser head 12 repairs or coats the pipe. At the same time, the rotary motor 14 drives the threaded rod 15 to rotate, which in turn drives the threaded sleeve 16 on its surface to rotate, thereby moving the support base 5 left and right, which in turn drives the servo motor 7 to move, and also drives the support cylinder 9 to move. Simultaneously, the servo motor 7 drives the drive gear 8 to rotate, which in turn drives the driven gear 10 to rotate, thereby causing the cylinder 11 to rotate on the inner surface of the support cylinder 9 through the bearing, which in turn drives the laser head 12 to rotate. This achieves both movement and rotation adjustment, avoiding blind spots in repair or coating.

Claims

1. An adjustable laser cladding head comprising a laser head (12) arranged inside a machine tool (1), characterized in that, One side of the machine tool (1) is fixedly connected with an electric telescopic rod (2), the telescopic end of the electric telescopic rod (2) penetrates through the machine tool (1) and extends to the inner cavity of the machine tool (1) and is fixedly connected with a three-jaw clamp seat one (3), the right side of the inner cavity of the machine tool (1) is fixedly connected with a three-jaw clamp seat two (4) corresponding to the three-jaw clamp seat one (3), the back of the machine tool (1) is provided with a driving structure, the front of the driving structure is provided with a supporting seat (5), the back of the inner cavity of the machine tool (1) is provided with a through slot (6) corresponding to the movement of the supporting seat (5), the inner cavity of the supporting seat (5) is fixedly connected with a servo motor (7), the output shaft of the servo motor (7) is fixedly connected with a driving gear (8), the end surface of the front of the supporting seat (5) is fixedly connected with a supporting cylinder (9), the inner surface of the supporting cylinder (9) is rotatably connected with a cylinder body (11) through a bearing, the surface of the cylinder body (11) is fixedly connected with a driven gear (10), the driven gear (10) is engaged with the driving gear (8), and the laser head (12) is embeddedly fixedly connected to the inner surface of the cylinder body (11).

2. The adjustable laser cladding head of claim 1, wherein, The driving structure comprises a concave frame (13) fixedly connected to the back of the machine tool (1), one end surface of the concave frame (13) is fixedly connected with a rotary motor (14), the output shaft of the rotary motor (14) is fixedly connected with a threaded rod (15), the threaded rod (15) is rotatably connected with the back of the inner cavity of the concave frame (13) through a bearing, the surface of the threaded rod (15) is threadedly connected with a threaded sleeve (16), and the front of the threaded sleeve (16) is fixedly connected with the back of the supporting seat (5).

3. The adjustable laser cladding head of claim 1, wherein, The supporting seat (5) penetrates through the through slot (6) and extends to the inside of the machine tool (1).

4. The adjustable laser cladding head of claim 2, wherein, One side of the threaded sleeve (16) is fixedly connected with a guide block, and the inner cavity of the concave frame (13) is provided with a guide groove matched with the sliding of the guide block.

5. The adjustable laser cladding head of claim 1, wherein, The cylinder body (11) is a hollow structure, and the number of the laser heads (12) is not less than two.