Flat knitting machine needle plate combination capable of avoiding shaking of knitting needle after needle withdrawal

By designing a needle plate combination for horizontal knitting machines and employing precisely matched wire holes and extension sections, the problem of needle wobbling was solved, knitting stability and fabric quality were improved, and manual repair costs were reduced.

CN223766528UActive Publication Date: 2026-01-06ZHEJIANG BAIXIN KNITTING MACHINERY
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Patent Information

Application Number
CN202520296340.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-06
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

In existing flat knitting machines, the needles wobble excessively when exiting the machine, affecting the stability of the stitching, especially in high-end flat knitting machines, which leads to a decline in fabric quality.

Method used

A needle plate assembly for a horizontal knitting machine was designed, including a pressure bar, insert, needle plate, knitting needles, and dovetail stopper. The stability of the knitting needles in the needle groove is ensured by a precisely matched wire hole and extension section structure. The precision is improved by using flat grinding treatment and limiting fixation.

Benefits of technology

This technology prevents the knitting needles from wobbling after exiting the knitting process, improving knitting stability and fabric quality while reducing manual repair costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flat knitting machine needle plate combination capable of preventing a knitting needle from shaking after withdrawing, insertion sheets and a needle groove formed by two adjacent insertion sheets are sequentially arranged in an insertion sheet groove of a needle plate, the knitting needle is arranged in the needle groove, a needle pressing strip is arranged in the needle groove located above the knitting needle, and the lower end of the needle pressing strip is provided with a needle pressing face used for being attached to the upper end face of the knitting needle; a groove used for embedding the dovetail plug strip is formed in the needle pressing strip, a first steel wire hole is formed in the rear side of the needle pressing strip, and a step face exceeding the first steel wire hole is arranged at the position, corresponding to the first steel wire hole, of the inserting piece. The device has the advantages that the effect that the step surface and the first steel wire hole can be accurately matched through a steel wire is achieved; and the effect that the third extension section and the second extension section can be accurately matched through the dovetail plug strip is achieved.
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Description

Technical Field

[0001] This invention relates to a needle plate assembly for a horizontal knitting machine that prevents the needles from wobbling after exiting the machine. Background Technology

[0002] Currently, when knitting on a horizontal knitting machine, there is no sufficient pressure gap between the needles. When the needles turn over and come out, there is a lot of wobbling, which affects the stability of the stitching.

[0003] High-end flat knitting machines, especially fine-gauge flat knitting machines, knit expensive fabrics. Even a slight missed stitch in the stitching can lower the quality of the knitted sweater. Even if it is repaired manually, the cost of labor increases due to the current labor shortage. Against this backdrop, it is necessary to improve the precision of existing needle plate components. To promote the progress of the flat knitting machine industry—especially the stability of fine-gauge flat knitting machines—continuous improvement and innovation of the needle plate components of flat knitting machines are required. Summary of the Invention

[0004] The purpose of this invention is to solve the problems existing in the prior art, and to design a needle plate assembly for a horizontal knitting machine that avoids the shaking of the needle after it comes out of the machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a needle plate assembly for a horizontal knitting machine that prevents the needle from shaking after exiting the machine, comprising a pressure bar, inserts, a needle plate, a knitting needle, and a dovetail stopper. The insert slot of the needle plate is provided with inserts arranged in sequence, and a needle groove is formed by two adjacent inserts. The knitting needle is placed in the needle groove. The pressure bar is placed in the needle groove located above the knitting needle. The lower end of the pressure bar is provided with a pressure surface for fitting the upper end face of the knitting needle. The pressure bar is provided with a groove for fitting the dovetail stopper. A first wire hole is provided on the rear side of the pressure bar. The inserts are provided with a stepped surface that extends beyond the first wire hole at the location corresponding to the first wire hole.

[0006] Furthermore, a raised second extension is provided on one side of the groove of the pressure needle strip, and a first groove is provided at the dovetail plug corresponding to the insert strip. A raised third extension is provided in the first groove, and the third extension is higher than the second extension.

[0007] Furthermore, the front side of the pressure bar is provided with a first extension section for inserting into the notch of the sinker plate in the horizontal knitting machine.

[0008] Furthermore, the pressure needle surface is an inclined pressure needle surface that gradually slopes downwards from the rear to the front.

[0009] Furthermore, the back of the pressure bar is provided with a connecting structure for the corresponding knitting needle selection foot.

[0010] Furthermore, the upper end of the first extension is a forward-sloping surface.

[0011] Furthermore, the needle plate has a plurality of first insert slots and second insert slots arranged at equal intervals. The first inserts are installed in the first insert slots, and the second inserts are installed in the second insert slots, arranged in a 1-every-1 configuration in the insert slots of the needle plate. The front end of the insert group consisting of the first inserts and the second inserts is limited by insert positioning wires. Each pair of adjacent first inserts and second inserts forms two adjacent needle slots, including an adjacent first needle slot and a second needle slot. One needle is placed in each of the first needle slot and the second needle slot. The knitting needles consist of two mirror images of each other, arranged in a 1-alternate configuration. The dividing line between the two needles corresponds to the second insert. A toothed plate is placed at the upper opening of the first insert slot. The first and second insert slots are assembled in a 1-alternate combination. A sinker is installed in the sinker installation notch of the second slot. A pressure bar is installed in the needle groove formed by the first and second inserts, and is limited and fixed by a dovetail plug passing through the corresponding grooves at the upper ends of the first, second, and pressure bars. A steel wire passes through the first wire hole and is placed on the stepped surface.

[0012] Furthermore, during installation, the stepped surface of the insert plate mounted on the needle plate is ground flat according to the position of the first wire hole, and the dust is cleaned after reaching the position of the first wire hole.

[0013] Furthermore, during installation, the third extension of the insert plate mounted on the needle plate is flat-ground according to the position of the second extension, and then the dust is cleaned.

[0014] The advantages are: it solves the problem of low precision and easy needle wobbling caused by errors between the wire hole of the insert and the first wire hole in the existing technology, and achieves the effect that the stepped surface and the first wire hole can be precisely matched through the wire; it solves the problem that the needle can easily wobble up and down when the dovetail plug passes through the first groove of the insert and the groove of the pressure strip due to errors between the first groove and the groove, and achieves the effect that the third extension section and the second extension section can be precisely matched through the dovetail plug. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the pressure needle strip structure.

[0016] Figure 2 Schematic diagram of the needle plate structure of the first type of horizontal knitting machine Figure 1 .

[0017] Figure 3 Schematic diagram of the needle plate structure of the first type of horizontal knitting machine Figure 2 .

[0018] Figure 4 This is a schematic diagram of the second insert structure of the needle plate of the first type of horizontal knitting machine.

[0019] Figure 5 This is a schematic diagram of the first insert of the needle plate in the first type of horizontal knitting machine.

[0020] Figure 6 Schematic diagram of the needle plate structure of the second type of horizontal knitting machine Figure 1 .

[0021] Figure 7 Schematic diagram of the needle plate structure of the second type of horizontal knitting machine Figure 2 .

[0022] Figure 8 Schematic diagram of the needle plate structure of the second type of horizontal knitting machine Figure 3 .

[0023] Figure 9 This is a schematic diagram of the first insert of the needle plate in the second type of horizontal knitting machine.

[0024] Figure 10 This is a schematic diagram of the second insert structure of the needle plate of the second type of horizontal knitting machine.

[0025] Figure 11 Schematic diagram of the needle plate structure of the third type of horizontal knitting machine Figure 1 .

[0026] Figure 12 Schematic diagram of the needle plate structure of the third type of horizontal knitting machine Figure 2 .

[0027] Figure 13 This is a schematic diagram of the second insert structure of the needle plate of the third type of horizontal knitting machine.

[0028] Figure 14 This is a schematic diagram of the first insert of the needle plate in the third type of horizontal knitting machine.

[0029] 1 is the pressure needle strip; 11 is the pressure needle surface; 12 is the groove; 13 is the first extension section; 14 is the second extension section; 15 is the connecting structure; 16 is the first wire hole;

[0030] 2 is the needle plate; 3 is the first insert; 31 is the first groove; 32 is the stepped surface; 33 is the third extension section; 4 is the sinker; 5 is the dovetail stopper; 6 is the needle selection foot; 7 is the needle; 71 is the upper end face of the needle; 8 is the second insert; 9 is the steel wire. Detailed Implementation

[0031] The following will refer to the appendices in the embodiments of the present invention. Figure 1-14 The technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0032] Example 1 (refer to) Figure 1-14A needle plate assembly for a horizontal knitting machine that prevents the needle from shaking after exiting the machine includes a pressure bar 1, inserts, a needle plate 2, a knitting needle 7, and a dovetail stopper 5. The insert slot of the needle plate 2 is provided with inserts arranged in sequence. The needle groove is formed by two adjacent inserts. The knitting needle 7 is placed in the needle groove. The pressure bar 1 is placed in the needle groove located above the knitting needle. The lower end of the pressure bar is provided with a pressure surface 11 for conforming to the upper end face 71 of the knitting needle. The pressure bar is provided with a groove 12 for fitting the dovetail stopper 5. The rear side of the pressure bar 1 is provided with a first wire hole 16. The insert is provided with a stepped surface 32 that extends beyond the first wire hole 16 at the location corresponding to the first wire hole.

[0033] A needle plate assembly for a horizontal knitting machine that prevents the needle from shaking after exiting the machine includes a second extended section 14 protruding on one side of the groove 12 of the pressure bar 1, a first groove 31 corresponding to the dovetail insert, and a third extended section 33 protruding in the first groove, the third extended section being higher than the second extended section.

[0034] A needle plate assembly for a horizontal knitting machine that prevents the needle from wobbling after exiting the machine, wherein the front side of the pressure bar is provided with a first extension section 13 for extending into the notch of the sinker plate of the horizontal knitting machine.

[0035] A needle plate assembly for a horizontal knitting machine that prevents the needle from wobbling after exiting the machine, wherein the pressure surface is an inclined pressure surface that gradually slopes downward from the back to the front.

[0036] A needle plate assembly for a horizontal knitting machine that prevents the needle from wobbling after exiting the machine, wherein a connecting structure 15 corresponding to the needle selection foot 6 is provided on the rear side of the pressure bar.

[0037] A needle plate assembly for a horizontal knitting machine that prevents the needle from wobbling after exiting the machine, wherein the upper end of the first extension section is a forward-sloping surface.

[0038] A needle plate assembly for a horizontal knitting machine that prevents needles from wobbling after exiting the machine. The needle plate has a plurality of first insert slots and second insert slots arranged at equal intervals. The first inserts are installed in the first insert slots, and the second inserts are installed in the second insert slots, arranged in a 1-every-1 configuration within the insert slots of the needle plate. The front end of the insert group consisting of the first insert 3 and the second insert 8 is limited by insert positioning wires. Two adjacent first inserts and second inserts form two adjacent needle slots. Each needle slot includes an adjacent first needle slot and a second needle slot. Two needles are placed in each of the two needle slots. The two needles are mirror images of each other and are arranged in a 1-alternate configuration. The dividing line between the two needles corresponds to the second insert. A toothed plate is placed at the upper opening of the first insert slot. The first insert slot and the second insert slot are assembled in a 1-alternate combination. The sinker plate 4 is installed in the sinker plate installation notch of the second slot. The pressure bar is installed in the needle slot formed by the first insert and the second insert, and is limited and fixed by a dovetail plug passing through the corresponding grooves at the upper ends of the first insert, the second insert, and the pressure bar. The steel wire passes through the first steel wire hole and is placed on the stepped surface.

[0039] A needle plate assembly for a horizontal knitting machine that prevents the needle from shaking after exiting the machine is installed by grinding the stepped surface of the insert plate mounted on the needle plate above the first wire hole according to the position of the first wire hole. After reaching the position of the first wire hole, the dust is cleaned, and then the pressure bar is installed by passing the wire through the first wire hole and placing it on the stepped surface.

[0040] A needle plate assembly for a horizontal knitting machine that prevents the needle from wobbling after exiting the machine involves, during installation, flat grinding of the third extension section of the insert plate mounted on the needle plate, which is higher than the second extension section, according to the position of the second extension section, until it is flush with the second extension section. After cleaning the dust, a pressure bar is installed, and then a dovetail plug is passed through to apply downward pressure to the second extension section.

[0041] A needle plate assembly for horizontal knitting machines that prevents the needles from wobbling after exiting the machine is designed to be convenient, quick, and highly accurate.

[0042] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A needle plate assembly for a flat knitting machine to avoid needle wobble after the needle has been withdrawn, comprising a presser bar (1), an insert, a needle plate (2), a knitting needle (7) and a dovetail bar (5), characterized in that: The needle plate (2) is provided with a plurality of inserts arranged in the insert slots in sequence, and a needle slot is formed between two adjacent inserts. The needle (7) is arranged in the needle slot, and the presser bar (1) is arranged in the needle slot above the needle. The lower end of the presser bar is provided with a presser surface (11) for abutting the upper end surface (71) of the needle. The presser bar (1) is provided with a groove (12) for embedding the dovetail plug bar. The rear side of the presser bar is provided with a first wire hole (16), and the insert is provided with a stepped surface (32) beyond the first wire hole at the position corresponding to the first wire hole.

2. A needle plate assembly for a flat knitting machine to prevent needle sway after the needle has been lifted, according to claim 1, characterized in that: The groove (12) of the presser bar (1) is provided with a protruding second extension (14) on one side. The insert is provided with a first groove (31) at the position corresponding to the dovetail plug bar. The first groove is provided with a protruding third extension (33). The third extension (33) is higher than the second extension (14).

3. A needle plate assembly for a flat knitting machine to prevent needle sway after the needle has been lifted, according to claim 1, wherein: The front side of the presser bar (1) is provided with a first extension (13) for extending into the sink notch of the flat knitting machine.

4. A needle plate assembly for a flat knitting machine to prevent needle sway after the needle has been lifted, according to claim 1, wherein: The presser surface (11) is an inclined presser surface which is inclined downward from the rear side to the front side.

5. A needle plate assembly for a flat knitting machine to prevent needle sway after the needle has been lifted, according to claim 1, wherein: The rear side of the presser bar (1) is provided with a connecting structure (15) corresponding to the needle selection leg.

6. A needle plate assembly for a flat knitting machine to prevent needle sway after the needle has been lifted, according to claim 1, wherein: The upper end of the first extension (13) is an inclined surface inclined forward.

7. A needle plate assembly for a flat knitting machine to prevent needle sway after the needle has been lifted, according to claim 1, wherein: The needle plate (2) is provided with a plurality of first insert slots and second insert slots arranged and combined at equal intervals. The first insert (3) is installed in the first insert slot, and the second insert (8) is installed in the second insert slot. The first insert and the second insert are arranged and installed in the insert slot of the needle plate in a 1-1 arrangement. The first insert and the second insert form an insert group, and the front end of the insert group is limited by an insert positioning wire. Two adjacent needle slots are formed between every two adjacent first inserts and second inserts. The needle slot includes a first needle slot and a second needle slot. One needle (7) is arranged in each of the first needle slot and the second needle slot. The two needles are mirror image needles arranged in a 1-1 arrangement. The center line of the two needles corresponds to the second insert. The upper opening of the first insert slot is provided with a toothed piece. The first insert slot and the second insert slot are assembled and arranged in a 1-1 combination. The sinker (4) is installed in the sinker installation notch of the second slot. The presser bar (1) is installed in the needle slot formed by the first insert (3) and the second insert (8). The presser bar is limited and fixed by the dovetail plug bar (5) passing through the corresponding groove (12) on the upper end of the first insert (3), the second insert (8) and the presser bar (1). The wire passes through the first wire hole and is placed on the stepped surface (32).

8. A needle plate assembly for a flat knitting machine to prevent needle sway after the needle has been lifted, according to claim 1, wherein: During installation, the stepped surface of the insert assembled on the needle plate is ground flat according to the position of the first wire hole. After reaching the position of the first wire hole, the dust is cleaned.

9. A needle plate assembly for a flat knitting machine to prevent needle sway after the needle has been lifted, according to claim 1, wherein: During installation, the third extension of the insert assembled on the needle plate is ground flat according to the position of the second extension. After reaching the position of the second extension, the dust is cleaned.