Pipe box liquid homogenizing mechanism for condenser
By designing a liquid distribution mechanism for the condenser tube box, and adopting a hemispherical liquid distribution cover and an embedded ring structure, the problems of inconvenient installation and easy corrosion of the liquid distribution plate in the condenser tube box are solved, the flow stability and heat exchange effect of the refrigerant are improved, and simple installation and maintenance are achieved.
Patent Information
- Application Number
- CN202423158483.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The liquid distribution plate welded on the condenser tube box has problems such as inconvenient installation and positioning, and easy corrosion and rust, which affect the flow stability of the refrigerant and the heat exchange effect.
A liquid distribution mechanism for a condenser tube box is designed, which adopts a hemispherical liquid distribution cover and an embedded ring structure. It is positioned by external mounting to avoid welding, enhances the flow stability and heat exchange effect of the refrigerant, and is detachable.
It improves the stability of the input and output of the refrigerant in the heat exchange tube, enhances the heat exchange effect of the condenser, avoids the problems of easy rust and corrosion caused by welding, and simplifies the installation and maintenance process.
Smart Images

Figure CN223769288U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of condenser technology, and in particular relates to a liquid equalization mechanism for a tube box in a condenser. Background Technology
[0002] A tube box is installed at the end of the condenser shell. The tube box distributes the medium to several heat exchange tubes or collects the medium in the heat exchange tubes. The tube box is equipped with an inlet pipe and a drain pipe. Since a large number of heat exchange tube ports are connected to the tube box, the impact force and pressure generated by the liquid supply and drainage will cause problems with poor uniformity and stability.
[0003] Currently, liquid equalization plates can be welded and fixed to the inner wall of the pipe box at positions opposite to the inlet and outlet to serve as liquid equalization and buffering. However, since the liquid equalization plate is a perforated plate, the presence of holes makes it difficult to install and position it with the pipe box. Furthermore, once welded, the weld seam is prone to corrosion and rust, affecting the performance and positional stability. Summary of the Invention
[0004] The purpose of this utility model is to provide a liquid equalization mechanism for a condenser tube box. Through the design of the novel liquid equalization mechanism, it can play the roles of liquid equalization and buffering, improve the flow stability of the refrigerant, improve the stability of refrigerant input and output in the heat exchange tube, and improve the heat exchange effect of the condenser. At the same time, the designed liquid equalization mechanism can be installed and positioned from the outside of the tube box without welding, which is conducive to installation and disassembly and avoids the problems of easy rust and corrosion caused by welding, thus improving its positional stability.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a liquid equalization mechanism for a tube box for a condenser, including a tube box body, tube openings and a liquid equalization mechanism body;
[0007] The pipe box body is provided with four through ports, and one end of each through port near the outside of the pipe box body is provided with a flared neck. An inner flange that fits on the outside of the flared neck is welded and fixed to the outside of the pipe box body.
[0008] The liquid equalization mechanism body includes a liquid equalization cover, which is a hemispherical structure. The liquid equalization cover has several openings, and the diameter of the openings on the liquid equalization cover increases sequentially from the axis to the outer side.
[0009] An embedded ring is fixed at the end of the liquid equalization cap away from the arc portion. A gasket ring is provided at the edge of the embedded ring at the end away from the liquid equalization cap. A tube head is integrally connected to the end of the embedded ring away from the liquid equalization cap.
[0010] The liquid equalization cover is located inside the tube box, and the gap of the embedded ring is set inside the through port.
[0011] Both ends of the pipe opening are provided with external flanges. The pipe opening is fitted onto the pipe head. The pipe opening is fixed to the outside of the pipe box body by the external flange, the inner flange and fasteners. A pressure ring is provided on the inner side of the external flange at one end of the pipe opening. The pressure ring presses against the outer end face of the gasket.
[0012] Sealing gaskets are provided between the pressure ring and the washer ring, and between the washer ring and the flared neck.
[0013] Furthermore, the thickness of the gasket is consistent with the depth of the neck, and the outer surface of the gasket is flush with the outer surface of the tube box.
[0014] Furthermore, the inner side of the pipe opening near the pressure ring is provided with an inner recess, and the pipe opening gap is set inside the inner recess.
[0015] Furthermore, the inner flange is provided with several mounting ports, and the outer side of the pipe box is provided with several blind ports, and the blind ports are concentric with the mounting ports respectively.
[0016] Furthermore, the inner diameter of the tube head is the same as the inner diameter of the tube opening, and the end face of the tube head away from the liquid equalization cover is flush with the inner end face of the concave opening.
[0017] Furthermore, the liquid equalization mechanism body is provided with an anti-rust primer layer, and the outer surface of the anti-rust primer layer is provided with a topcoat.
[0018] This utility model has the following beneficial effects:
[0019] This invention, through the design of a novel liquid equalization mechanism, can play a role in liquid equalization and buffering, thereby improving the flow stability of the refrigerant, enhancing the stability of refrigerant input and output in the heat exchange tubes, and improving the heat exchange effect of the condenser. At the same time, the designed liquid equalization mechanism can be installed and positioned from the outside of the tube box without welding, which is convenient for installation and disassembly and avoids the problems of easy rust and corrosion caused by welding, thus improving its positional stability. Furthermore, since the liquid equalization mechanism can be installed and removed directly from the outside, it has the function of replacement and maintenance without removing the tube box, making the operation simple.
[0020] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1This is a schematic diagram of the liquid equalization mechanism for a condenser tube box according to the present invention;
[0023] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0024] Figure 3 This is a schematic diagram of the pipe box structure;
[0025] Figure 4 This is a schematic diagram of the liquid equalization cover.
[0026] Figure 5 This is a schematic diagram of the pipe opening structure;
[0027] The attached diagram lists the components represented by each number as follows:
[0028] 1-Pipe housing, 2-Pipe port, 3-Equalization cover, 101-Through port, 102-Expanded neck port, 103-Inner flange, 104-Mounting port, 105-Blind port, 201-Outer flange, 202-Pressure ring, 203-Inner notch, 301-Through port, 302-Embedded ring, 303-Gasket ring, 304-Pipe head. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figure 1-5 As shown, this utility model is a liquid equalization mechanism for a condenser tube box, including a tube box body 1, a tube port 2, and a liquid equalization mechanism body;
[0031] The pipe box 1 is provided with four through ports 101. One end of the through port 101 near the outside of the pipe box 1 is provided with a flared neck 102. An inner flange 103 is welded and fixed to the outside of the flared neck 102.
[0032] The liquid equalization mechanism body includes a liquid equalization cover 3, which is a hemispherical structure. The liquid equalization cover 3 is provided with several openings 301, and the diameter of the openings 301 on the liquid equalization cover 3 increases sequentially from the axis to the outer side.
[0033] An embedded ring 302 is fixed at the end of the liquid distribution cover 3 away from the arc part. A pad ring 303 is provided at the edge of the end of the embedded ring 302 away from the liquid distribution cover 3. A tube head 304 is integrally connected to the end of the embedded ring 302 away from the liquid distribution cover 3.
[0034] The liquid equalization cover 3 is located inside the tube box 1, the embedded ring 302 is positioned within the through opening 101, and the gasket ring 303 is positioned within the flared neck opening 102.
[0035] Both ends of the pipe port 2 are provided with outer flanges 201. The pipe port 2 is fitted onto the pipe head 304. The pipe port 2 is fixed to the outside of the pipe box 1 by the outer flange 201, the inner flange 103 and fasteners. A pressure ring 202 is provided on the inner side of the outer flange 201 at one end of the pipe port 2. The pressure ring 202 presses against the outer end face of the gasket 303.
[0036] Sealing gaskets are provided between the pressure ring 202 and the gasket 303, and between the gasket 303 and the flared neck 102.
[0037] Among them, such as Figure 2 As shown, the thickness of the gasket 303 is the same as the depth of the neck 102, and the outer surface of the gasket 303 is flush with the outer surface of the tube box 1.
[0038] Among them, such as Figure 2-3 and Figure 5 As shown, the inner side of the end of the pipe opening 2 near the pressure ring 202 is provided with an inner recess 203, and the gap of the pipe opening 2 is set in the inner recess 203.
[0039] Among them, such as Figure 2-3 and Figure 5 As shown, the inner flange 103 is provided with several mounting ports 104, and the outer side of the pipe box 1 is provided with several blind ports 105, which are concentric with the mounting ports 104 respectively.
[0040] Among them, such as Figure 2 As shown, the inner diameter of the tube head 304 is the same as the inner diameter of the tube opening 2, and the end face of the tube head 304 away from the liquid equalization cover 3 is flush with the inner end face of the concave opening 203.
[0041] The liquid equalization mechanism has a rust-proof primer layer on its main body, and a topcoat layer on the outer surface of the rust-proof primer layer.
[0042] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0043] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A tube box equalizing mechanism for a condenser, comprising a tube box body (1) and a tube opening (2), characterized in that: The liquid equalizing mechanism body further comprises a liquid equalizing cover (3), wherein the liquid equalizing cover (3) is in a semispherical structure, and a plurality of through holes (301) are arranged on the liquid equalizing cover (3); the diameters of the through holes (301) gradually increase from the center to the outside of the liquid equalizing cover (3). The liquid equalizing cover (3) is fixed with an embedded ring (302) at one end away from the circular arc part, and a gasket ring (303) is arranged at the edge of the end of the embedded ring (302) away from the liquid equalizing cover (3); and a pipe head (304) is integrally connected to the end of the embedded ring (302) away from the liquid equalizing cover (3). The liquid equalizing cover (3) is arranged inside the pipe box (1), the embedded ring (302) is arranged in the through hole (101) in a clearance fit, and the gasket ring (303) is arranged in the expanded neck (102) in a clearance fit. The pipe (2) is provided with an outer flange (201) at each end, the pipe (2) is sleeved on the pipe head (304), the pipe (2) is fixed to the outside of the pipe box (1) through the outer flange (201), the inner flange (103) and fasteners, and the inner side of the outer flange (201) at one end of the pipe (2) is provided with a compression ring (202) which is pressed against the outer end surface of the gasket ring (303). Sealing gaskets are arranged between the compression ring (202) and the gasket ring (303) and between the gasket ring (303) and the expanded neck (102). The thickness of the gasket ring (303) is consistent with the depth of the expanded neck (102), and the outer surface of the gasket ring (303) is flush with the outer surface of the pipe box (1). The inner side of one end of the pipe (2) close to the compression ring (202) is provided with an inner recess (203), and the pipe (2) is arranged in the inner recess (203) in a clearance fit.
2. A tube box equalizer for a condenser according to claim 1, characterized by The inner flange (103) is provided with a plurality of mounting holes (104), and the outer surface of the pipe box (1) is provided with a plurality of blind holes (105) which are concentric with the mounting holes (104).
3. A tube box equalizer for a condenser according to claim 1, characterized by The inner diameter of the pipe head (304) is consistent with the inner diameter of the pipe (2), and the end surface of the pipe head (304) away from the liquid equalizing cover (3) is flush with the inner end surface of the inner recess (203).
4. A tube box equalizer for a condenser according to claim 1, wherein The liquid equalizing mechanism body is provided with a rust-proof primer layer, and the outer surface of the rust-proof primer layer is provided with a topcoat.
5. A tube box equalizer for a condenser according to claim 3, wherein 6. A tube sheet equalizer mechanism for a condenser according to claim 1, wherein