Processing and assembling device for resistor with ceramic shell

Abstract

The utility model relates to the technical field of resistors with ceramic shells, in particular to a processing and assembling device for resistors with ceramic shells. According to the technical scheme, the machining and splicing device for the resistor with the ceramic shell comprises a machining table and further comprises a rotary assembling assembly, an assembling assembly and a vibration feeding disc; a rotary assembling assembly is arranged at the upper end of the machining table. Assembling assemblies are arranged on the periphery of the rotary assembling assembly; a vibration feeding disc is arranged on the outer side of the assembling assembly. According to the utility model, the servo motor of the rotary assembling component drives the gear box to drive the turntable to rotate, and is matched with the dynamic adjustment of the clamping cylinder of the assembling component, so that the ceramic shell resistors on all resistor assembling clamps can be assembled independently in the assembling process, and the assembling efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of ceramic housing resistors, specifically relating to a ceramic housing resistor processing and assembly device. Background Technology

[0002] The ceramic housing has excellent insulation and high temperature resistance, which can effectively protect the resistance wire and prevent current leakage, making ceramic housing resistors widely used in electronic devices and systems.

[0003] Because resistor assembly involves multiple components, these components are often assembled in a distributed manner, and each assembly unit often cannot achieve continuous assembly. This leads to problems such as waiting between processes, large material storage requirements, and a lot of repetitive handling activities during the assembly process. This not only increases the fluctuation of process quality, but also reduces the flexibility of production and the efficiency of resistor assembly.

[0004] Therefore, in view of the problem that the existing ceramic-cased resistor processing and assembly device has low efficiency because the multiple components are distributed during resistor assembly and each assembly unit cannot be continuously assembled, a ceramic-cased resistor processing and assembly device can be designed. Utility Model Content

[0005] To overcome the problem of low assembly efficiency caused by the existing ceramic-cased resistor processing and assembly equipment, which is due to the fact that multiple components are distributed during resistor assembly and each assembly unit cannot be assembled continuously.

[0006] The technical solution of this utility model is as follows: a ceramic housing resistor processing and assembly device, including a processing table, a rotary assembly component, an assembly component, and a vibrating feeding tray; the rotary assembly component is provided at the upper end of the processing table; assembly components are provided around the rotary assembly component; a vibrating feeding tray is provided on the outer side of the assembly component; the rotary assembly component includes an operation panel, a gearbox, a turntable, a resistor assembly fixture, and a servo motor; the assembly component includes a cylinder bracket, a sliding plate, a slider, a feed cylinder, a lifting cylinder, and a clamping cylinder.

[0007] Preferably, the servo motor driving the gearbox of the rotating assembly component drives the turntable to rotate, and the clamping cylinder of the assembly component is dynamically adjusted to enable all ceramic-cased resistors on the resistor assembly fixture to be assembled into independent parts during the assembly process. This improves the assembly efficiency and solves the problem of low resistor assembly efficiency caused by the fact that existing ceramic-cased resistor processing and assembly devices cannot assemble each assembly unit continuously when multiple parts are distributed during resistor assembly.

[0008] Preferably, a gearbox is fixedly installed at the upper end of the control panel; a turntable is installed at the upper end of the gearbox, and the turntable is connected to the output shaft of the gearbox for transmission.

[0009] Preferably, a servo motor is installed below the control panel, and the output end of the servo motor is connected to the input shaft of the gearbox via a synchronous belt drive.

[0010] Preferably, resistor assembly fixtures are provided around the upper circumference of the turntable, and the resistor assembly fixtures are bolted to the turntable.

[0011] Preferably, a cylinder support is provided on the outer perimeter of the turntable; a slide plate is fixedly provided on the upper end of the cylinder support; a slider is provided on one side of the slide plate and the slider is slidably connected along the slide plate; a feed cylinder is provided at the rear of the slide plate and the extension rod of the feed cylinder is fixedly connected to the slider.

[0012] Preferably, a lifting cylinder is fixedly installed at the upper end of the slider; a clamping cylinder is installed at the lower end of the lifting cylinder, and the outer shell of the clamping cylinder is fixedly connected to the telescopic rod of the lifting cylinder.

[0013] Preferably, the rear of the clamping cylinder is connected to the output end of the vibrating feeder via a conveyor.

[0014] The beneficial effects of this utility model are:

[0015] 1. Existing ceramic-cased resistor processing and assembly equipment suffers from low assembly efficiency due to the discontinuous assembly of multiple components during resistor assembly. This is addressed by using a servo motor-driven gearbox to rotate the turntable, coupled with dynamic adjustment of the clamping cylinders, to allow independent component assembly of all ceramic-cased resistors on the assembly fixtures, thus improving assembly efficiency. This solves the problem of low assembly efficiency caused by the discontinuous assembly of multiple components in existing ceramic-cased resistor processing and assembly equipment.

[0016] 2. By setting up a vibrating feeding tray, the vibrating feeding tray will arrange the parts to be assembled in a vibrating manner, thereby improving the efficiency of picking up the parts for assembling the components. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural schematic of the ceramic-shell resistor processing and assembly device of this utility model.

[0018] Figure 2 The diagram shown is a top-view three-dimensional structural schematic of the ceramic shell resistor processing and assembly device of this utility model.

[0019] Figure 3 The diagram shown is a three-dimensional structural schematic of the rotating assembly component of the ceramic shell resistor processing and assembly device of this utility model.

[0020] Figure 4The diagram shows a three-dimensional structural representation of the assembly components and vibrating feeding tray of the ceramic housing resistor processing and assembly device of this utility model.

[0021] The labels in the attached diagram are as follows: 1. Processing table; 2. Rotary assembly assembly; 3. Assembly assembly assembly; 4. Vibratory feeder; 201. Control panel; 202. Gearbox; 203. Turntable; 204. Resistance assembly fixture; 205. Servo motor; 301. Cylinder support; 302. Slide plate; 303. Slider; 304. Feed cylinder; 305. Lifting cylinder; 306. Clamping cylinder. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figure 1-4 This utility model provides an embodiment of a ceramic housing resistor processing and assembly device, including a processing table 1, a rotary assembly component 2, an assembly component 3, and a vibrating feed plate 4; the rotary assembly component 2 is provided at the upper end of the processing table 1; the assembly components 3 are provided around the rotary assembly component 2; the vibrating feed plate 4 is provided on the outer side of the assembly component 3; the rotary assembly component 2 includes an operation plate 201, a gearbox 202, a turntable 203, a resistor assembly fixture 204, and a servo motor 205; the assembly component 3 includes a cylinder bracket 301, a slide plate 302, a slider 303, a feed cylinder 304, a lifting cylinder 305, and a clamping cylinder 306.

[0024] Please see Figure 1-3 In this embodiment, a gearbox 202 is fixedly installed on the upper end of the operation plate 201; a turntable 203 is installed on the upper end of the gearbox 202, and the turntable 203 is connected to the output shaft of the gearbox 202 via a drive; a servo motor 205 is installed below the operation plate 201, and the output end of the servo motor 205 is connected to the input shaft of the gearbox 202 via a synchronous belt drive; resistor assembly fixtures 204 are installed around the upper end of the turntable 203, and the resistor assembly fixtures 204 are bolted to the turntable 203.

[0025] Please see Figure 1-4In this embodiment, a cylinder support 301 is provided around the outer perimeter of the turntable 203; a slide plate 302 is fixedly provided at the upper end of the cylinder support 301; a slider 303 is provided on one side of the slide plate 302, and the slider 303 is slidably connected along the slide plate 302; a feed cylinder 304 is provided at the rear of the slide plate 302, and the telescopic rod of the feed cylinder 304 is fixedly connected to the slider 303; a lifting cylinder 305 is fixedly provided at the upper end of the slider 303; a clamping cylinder 306 is provided at the lower end of the lifting cylinder 305, and the outer shell of the clamping cylinder 306 is fixedly connected to the telescopic rod of the lifting cylinder 305; the rear of the clamping cylinder 306 is connected to the output end of the vibrating feed plate 4 via a conveyor.

[0026] During operation, the servo motor 205 of the rotating assembly component 2 drives the gearbox 202 to rotate the turntable 203. In conjunction with the dynamic adjustment of the clamping cylinder 306 of the assembly component 3, all ceramic-cased resistors on the resistor assembly fixture 204 can be independently assembled during the assembly process, which improves the assembly efficiency. This solves the problem of low resistor assembly efficiency caused by the existing ceramic-cased resistor processing and assembly device, where multiple parts are distributed during resistor assembly and each assembly unit cannot be continuously assembled.

[0027] Next, the vibrating feeder 4 vibrates and arranges the parts to be assembled, thereby improving the efficiency of picking up the parts for assembly component 3.

[0028] Through the above steps, the servo motor 205 of the rotating assembly component 2 drives the gearbox 202 to rotate the turntable 203. In conjunction with the dynamic adjustment of the clamping cylinder 306 of the assembly component 3, all ceramic-cased resistors on the resistor assembly fixture 204 can be independently assembled during the assembly process. This improves assembly efficiency and avoids the problem of low resistor assembly efficiency caused by existing ceramic-cased resistor processing and assembly devices, where multiple components are distributed during resistor assembly and each assembly unit cannot be continuously assembled.

[0029] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A porcelain housing resistor processing and assembling device, comprising a processing table (1), characterized in that: The utility model also includes rotating assembly component (2), assembly component (3), vibration loading tray (4);The upper end of processing platform (1) is provided with rotating assembly component (2);Rotating assembly component (2) is provided with assembly component (3) all around;The outside of assembly component (3) is provided with vibration loading tray (4);Rotating assembly component (2) includes operating plate (201), gear box (202), carousel (203), resistance assembly fixture (204), servo motor (205);Assembly component (3) includes cylinder support (301), sliding plate (302), sliding block (303), feed cylinder (304), lifting cylinder (305), clamping cylinder (306).

2. The porcelain housing resistor processing assembly device according to claim 1, characterized in that: The upper end of operating plate (201) is fixedly provided with gear box (202);The upper end of gear box (202) is provided with carousel (203), and carousel (203) is in transmission connection with the output shaft of gear box (202).

3. The porcelain housing resistor processing assembly device according to claim 1, characterized in that: The lower of operating plate (201) is provided with servo motor (205), and the output end of servo motor (205) is in transmission connection with the input shaft of gear box (202) through synchronous belt.

4. The porcelain shell resistor processing assembly apparatus of claim 2, wherein: The upper end all around of carousel (203) is provided with resistance assembly fixture (204), and resistance assembly fixture (204) is in bolted connection with carousel (203).

5. The porcelain-cased resistor processing assembly apparatus according to claim 2, wherein: The outer side all around of carousel (203) is provided with cylinder support (301);The upper end of cylinder support (301) is fixedly provided with sliding plate (302);The side of sliding plate (302) is provided with sliding block (303), and sliding block (303) is in sliding connection along sliding plate (302);The rear of sliding plate (302) is provided with feed cylinder (304), and the telescopic rod of feed cylinder (304) is in fixed connection with sliding block (303).

6. The porcelain-cased resistor processing assembly apparatus according to claim 5, wherein: The upper end of sliding block (303) is fixedly provided with lifting cylinder (305);The lower end of lifting cylinder (305) is provided with clamping cylinder (306), and the shell of clamping cylinder (306) is in fixed connection with the telescopic rod of lifting cylinder (305).

7. The porcelain-cased resistor processing assembly apparatus according to claim 6, wherein: The rear of clamping cylinder (306) is in connection with the output end of vibration loading tray (4) through conveyer.

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