Single-machine-head reciprocating walking winding device of upright binding machine

By using a single-head reciprocating winding device of a vertical wrapping machine, the position and angle of the winding wheel are automatically adjusted. Combined with paper tape thickness detection, efficient automatic winding of aluminum hollow paper-coated oil-impregnated porcelain high-voltage transformers is achieved. This solves the problems of time-consuming, labor-intensive, and uneven tension in traditional winding technology, and improves the winding effect and product quality.

CN223770942UActive Publication Date: 2026-01-06CHANGCHUN MAIDA AUTOMOBILE EQUIP CO LTD
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Patent Information

Application Number
CN202422928277.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2026-01-06
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The traditional aluminum hollow paper-coated oil-immersed porcelain high-voltage transformer winding technology is time-consuming and labor-intensive, with uneven tension, and is prone to loosening after oil immersion, affecting product use.

Method used

The upright wrapping machine adopts a single-head reciprocating winding device. The drive motor drives the pulley to rotate, and the angle and position of the winding wheel are adjusted by the walking chain and telescopic cylinder. The tension of the paper tape is adjusted by the displacement sensor to achieve automated winding.

Benefits of technology

It achieves efficient and automatic winding of current transformers of different shapes, saving time and effort, improving the winding effect, avoiding the paper tape being too loose or too tight, and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of winding devices, in particular to a vertical binding machine single-machine-head reciprocating walking winding device which comprises a walking base. A walking assembly is arranged at the top of the walking seat; a first connecting seat is fixed to the top of the walking seat, an adjusting assembly is arranged at the top of the first connecting seat, the adjusting assembly is connected with a second connecting seat, and a connecting frame is fixed to the top of the second connecting seat; a connecting disc, a winding wheel, a buffer wheel and a driving device are mounted on the connecting frame; a roll body is mounted on the connecting disc, and a paper tape on the roll body is wound on the buffer wheel, penetrates through a notch in the winding wheel and extends into the winding wheel; according to the winding device, mutual inductors of different shapes can be wound, practicability is high, an existing manual winding mode is replaced, time and labor are saved, and use is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to winding device technical field, concretely is positive vertical type banding machine single machine head reciprocating walking winding device. BACKGROUND

[0002] The high voltage mutual inductor used by traditional transformer substation and power station is made of porcelain body insulating material, is not only heavy, is difficult to move, and is very cumbersome to install, and the porcelain body firing yield is extremely low, after continuous research and development improvement, the new type mutual inductor on the market is changed into aluminum hollow body paper covering oil immersion porcelain technology, not only effect than traditional high voltage mutual inductor is better, and light, the processing of porcelain body's outer sleeve is more simple than traditional solid insulating porcelain body, the success rate is greatly improved, and the cost is multiplied to reduce, is widely used by modern special transformer worker, but due to aluminum hollow body paper covering technology is traditional manual winding technology, time and manpower are consumed, and the tension is uneven, and after oil immersion, loose phenomenon appears, which affects the normal use of the product.

[0003] Therefore, the positive vertical type banding machine single machine head reciprocating walking winding device is provided. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing positive vertical type banding machine single machine head reciprocating walking winding device.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] The positive vertical type banding machine single machine head reciprocating walking winding device comprises:

[0007] A walking seat;

[0008] The walking seat top is provided with a walking assembly;

[0009] The walking seat top is fixedly provided with a first connecting seat, the first connecting seat top is provided with an adjusting assembly, the adjusting assembly is connected with a second connecting seat, and the second connecting seat top is fixedly provided with a connecting frame;

[0010] The connecting frame is provided with a connecting disc, a winding wheel, a buffer wheel and a driving device;

[0011] The connecting disc is provided with a winding body, and the paper tape on the winding body is wound on the buffer wheel and extends to the inside of the winding wheel through the gap in the winding wheel;

[0012] The second connecting seat top is provided with a control device.

[0013] Preferably, the driving device is composed of a box body, a driving motor, a belt pulley and a belt body, the belt pulley is fixed on the output end of the driving motor, the winding wheel is provided with a belt groove in the inside, and the belt body is sleeved in the belt pulley and the belt groove.

[0014] Preferably, the walking assembly comprises a gear fixed at the bottom of the walking base, the gear is externally engaged with a walking chain, and the walking chain is driven by external driving equipment.

[0015] Preferably, the adjusting assembly comprises a telescopic cylinder installed at the top of the first connecting base, and the telescopic end of the telescopic cylinder is connected with the second connecting base.

[0016] Preferably, a first guide rail is installed at the top of the first connecting base, a first sliding block is installed on the first guide rail, and the first sliding block is fixed at the bottom of the second connecting base.

[0017] Preferably, a tensioning assembly is arranged on the connecting frame, the tensioning assembly comprises a fixed frame fixed at one end of the connecting frame, a first tensioning wheel and a second tensioning wheel are installed on the fixed frame, a motor body is installed on the rear end surface of the fixed frame, the output end of the motor body penetrates through the fixed frame and is fixed with a driving wheel, and the driving wheel, the first tensioning wheel and the second tensioning wheel are all externally sleeved with a tensioning belt.

[0018] Preferably, a gas cylinder is installed at one end of the connecting frame, and one end of the gas cylinder is fixed with the fixed frame.

[0019] Preferably, a second guide rail is installed at one end of the connecting frame, a second sliding block is installed on the second guide rail, and the second sliding block is fixed with the fixed frame.

[0020] Preferably, a first displacement sensor and a second displacement sensor are installed at one end of the connecting frame.

[0021] Preferably, the control equipment is electrically connected with the driving motor, the external driving equipment, the telescopic cylinder, the motor body, the gas cylinder, the first displacement sensor and the second displacement sensor.

[0022] Compared with the prior art, the utility model has the advantages that:

[0023] The utility model discloses a winding wheel is arranged to the mutual inductor, and then the one end of paper tape is fixed to the outer wall of mutual inductor, and then the driving motor is started through the control equipment, and the driving motor drives the belt pulley to rotate, and the belt pulley drives the belt body to work, so as to drive the winding wheel to rotate, and when the winding wheel rotates, the paper tape is evenly wound on the outer wall of mutual inductor.

[0024] The external driving device is started by the control equipment, and the external driving device drives the walking chain to work, since the walking chain is engaged with the gear, the walking chain drives the gear to rotate when working, so that the angle of the winding wheel is adjusted, at the same time, the telescopic cylinder drives the winding wheel to move, so that the position of the winding wheel is adjusted, so that the position and angle of the winding wheel can be adjusted, and the U-shaped mutual inductor can be wound.

[0025] In conclusion, the mutual inductor of different shapes can be wound, the practicability is high, the existing manual winding mode is replaced, time and labor are saved, and use is more convenient.

[0026] The second displacement sensor detects the thickness of the paper tape inside the winding wheel, and if the thickness of the paper tape is less than the preset thickness, the second displacement sensor cooperates with the control equipment to start the motor body and the cylinder, at this time, the motor body drives the driving wheel to work, under the driving of the driving wheel, the tension belt, the first tension pulley and the second tension pulley work synchronously, then under the action of the cylinder, the tension belt is driven to descend, so that the tension belt exerts a certain pressure on the paper tape, if the thickness of the paper tape is greater than the preset thickness, the second displacement sensor cooperates with the control equipment to start the cylinder, and the cylinder drives the tension belt to ascend, so as to reduce the pressure of the tension belt on the paper tape, compared with the prior art, the tension of the paper tape can be adjusted, on the one hand, the paper tape is prevented from being too loose, and the overall winding effect is improved, on the other hand, the paper tape is prevented from being too tight and being broken, and the overall winding effect is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a first perspective structural schematic view of the utility model;

[0028] Figure 2 It is a second perspective structural schematic view of the utility model;

[0029] Figure 3 It is a partial structural schematic view of the utility model;

[0030] Figure 4 It is a first perspective structural schematic view of the utility model Figure 1 It is an enlarged schematic view of A in the utility model.

[0031] In the figure: 1, walking seat; 2, first connecting seat; 3, second connecting seat; 4, connecting frame; 5, winding wheel; 6, connecting disc; 7, roll body; 8, buffer wheel; 9, paper tape; 10, first displacement sensor; 11, second displacement sensor; 12, control device; 13, driving device; 14, gear; 15, walking chain; 16, fixing frame; 17, air cylinder; 18, second guide rail; 19, second sliding block; 20, motor main body; 21, driving wheel; 22, first tensioning wheel; 23, second tensioning wheel; 24, tensioning belt; 25, telescopic cylinder; 26, first guide rail. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0033] In order to better understand the above technical solutions, the above technical solutions will be described in detail below in combination with the drawings in the specification and specific embodiments.

[0034] Embodiment 1:

[0035] Please refer to Figure 1 、 2 , 4, the utility model provides a technical scheme: to realize the above-mentioned purpose, the utility model provides the following technical scheme: the single head reciprocating walking winding device of vertical type banding machine, include: walking seat 1; Walking seat 1 top is provided with walking assembly; Walking seat 1 top is fixed with first connecting seat 2, and the top of first connecting seat 2 is provided with adjusting assembly, and adjusting assembly is connected with second connecting seat 3, and the top of second connecting seat 3 is fixed with connecting frame 4; Connecting frame 4 is installed with connecting disc 6, winding wheel 5, buffer wheel 8, driving device 13; Connecting disc 6 is installed with roll body 7, and the paper tape 9 on roll body 7 is wound on buffer wheel 8 and extends to the inside of winding wheel 5 through the gap on winding wheel 5; Second connecting seat 3 top is installed with control device 12, and driving device 13 is composed of box body, driving motor, belt pulley, belt body, the output end of driving motor is fixed with belt pulley, the inside of winding wheel 5 is provided with belt groove, and the belt body is sleeved in belt pulley and belt groove, and walking assembly includes gear 14 fixed in the bottom of walking seat 1, and gear 14 is engaged with walking chain 15 outside, and walking chain 15 is driven by external driving equipment, and adjusting assembly includes telescopic cylinder 25 installed on the top of first connecting seat 2, and the telescopic end of telescopic cylinder 25 is connected with second connecting seat 3, and first connecting seat 2 top is installed with first guide rail 26, and first guide rail 26 is installed with first sliding block, and first sliding block is fixed in the bottom of second connecting seat 3.

[0036] Specifically, the utility model discloses a winding wheel 5 is placed to mutual inductor, then one end of paper tape 9 is fixed to the outer wall of mutual inductor, subsequently through the control equipment 12 start drive motor, drive motor drives the rotation of the pulley, and the pulley drives the work of the belt body, to drive the rotation of winding wheel 5, when winding wheel 5 rotates, and paper tape 9 will be evenly wound on the outer wall of mutual inductor.

[0037] Through the control equipment 12 start external driving device, telescopic cylinder 25, and external driving device will drive walking chain 15 to work, because walking chain 15 and gear 14 are engaged, so walking chain 15 will drive gear 14 to rotate when working, to reach the purpose of adjusting the angle of winding wheel 5, and at the same time, telescopic cylinder 25 will drive winding wheel 5 to move, to reach the purpose of adjusting the position of winding wheel 5, so the utility model discloses can adjust the position and angle of winding wheel 5, make it can be wound to the mutual inductor of U type shape.

[0038] In conclusion, the utility model discloses can be wound to mutual inductor of different shapes, and practicality is high, and has replaced the existing manual winding mode, and saves time and energy, and use is more convenient.

[0039] Example 2:

[0040] Please refer to Figures 1-3 The utility model provides a technical scheme: the single head reciprocating walking winding device of vertical type banding machine, be provided with the tensioning assembly on the connecting frame 4, and the tensioning assembly includes the fixed frame 16 fixed in one end of the connecting frame 4, is installed with first tensioning wheel 22, second tensioning wheel 23 on the fixed frame 16, and the motor main body 20 is installed on the rear end surface of fixed frame 16, and the output of motor main body 20 penetrates fixed frame 16 and is fixed with drive wheel 21, and drive wheel 21, first tensioning wheel 22, second tensioning wheel 23 all are sheathed with tensioning belt 24 outside, and the cylinder 17 is installed in one end of the connecting frame 4, and one end of cylinder 17 is fixed with fixed frame 16, and the second guide rail 18 is installed in one end of the connecting frame 4, and the second sliding block 19 is installed on the second guide rail 18, and the second sliding block 19 is fixed with fixed frame 16, and the first displacement sensor 10, second displacement sensor 11 are installed in one end of the connecting frame 4, and control equipment 12 is electrically connected with drive motor, external driving device, telescopic cylinder 25, motor main body 20, cylinder 17, first displacement sensor 10, second displacement sensor 11.

[0041] Specific, by setting with the second displacement sensor 11, the second displacement sensor 11 will detect the paper tape 9 thickness inside the winding wheel 5, if the paper tape 9 thickness is less than the preset thickness, the second displacement sensor 11 will cooperate with the control device 12 to start the motor main body 20, cylinder 17, at this time the motor main body 20 will drive the drive wheel 21 to work, under the drive of the drive wheel 21, the tension belt 24, the first tension pulley 22, the second tension pulley 23 will work synchronously, then under the action of the cylinder 17 will drive the tension belt 24 to descend movement, so that the tension belt 24 to the paper tape 9 exerts a certain pressure, if the thickness of the paper tape 9 is greater than the preset thickness, the second displacement sensor 11 will cooperate with the control device 12 to start the cylinder 17, the cylinder 17 will drive the tension belt 24 to rise movement, thereby reducing the tension of the tension belt 24 to the paper tape 9, compared with the prior art, the present application can adjust the tightness of the paper tape 9, on the one hand, avoid the paper tape 9 too loose, improve the overall winding effect, on the other hand, avoid the paper tape 9 too tight rupture, further improve the overall winding effect.

[0042] Working principle:

[0043] By placing the mutual inductor inside the winding wheel 5, then one end of the paper tape 9 is fixed to the outer wall of the mutual inductor, then the control device 12 starts the drive motor, the drive motor drives the belt pulley to rotate, the belt pulley drives the belt body to work, thereby driving the winding wheel 5 to rotate, when the winding wheel 5 rotates, the paper tape 9 will be evenly wound on the outer wall of the mutual inductor;

[0044] By controlling the external driving device and the telescopic cylinder 25, the external driving device will drive the walking chain 15 to work, because the walking chain 15 is engaged with the gear 14, so the walking chain 15 will drive the gear 14 to rotate when working, thereby achieving the purpose of adjusting the angle of the winding wheel 5, at the same time, the telescopic cylinder 25 will drive the winding wheel 5 to move, thereby achieving the purpose of adjusting the position of the winding wheel 5, so the present application can adjust the position and angle of the winding wheel 5, so that it can wind the U-shaped mutual inductor;

[0045] By setting the second displacement sensor 11, the second displacement sensor 11 detects the thickness of the paper tape 9 inside the winding wheel 5, if the thickness of the paper tape 9 is less than the preset thickness, the second displacement sensor 11 cooperates with the control device 12 to start the motor body 20, the cylinder 17, at this time the motor body 20 drives the driving wheel 21 to work, under the driving of the driving wheel 21, the tension belt 24, the first tension pulley 22 and the second tension pulley 23 work synchronously, then under the action of the cylinder 17, the tension belt 24 is driven to descend, so that the tension belt 24 exerts a certain pressure on the paper tape 9, if the thickness of the paper tape 9 is greater than the preset thickness, the second displacement sensor 11 cooperates with the control device 12 to start the cylinder 17, the cylinder 17 drives the tension belt 24 to ascend, thereby reducing the pressure of the tension belt 24 on the paper tape 9, compared with the prior art, the tension of the paper tape 9 can be adjusted, on the one hand, the paper tape 9 is prevented from being too loose, and the overall winding effect is improved, on the other hand, the paper tape 9 is prevented from being too tight and being broken, and the overall winding effect is further improved.

[0046] In the description of the present application, it should be understood that the terms "center", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the scope of protection of the present application.

[0047] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, the above examples and descriptions in the specification are only to illustrate the principles of the present application, without departing from the spirit and scope of the present application, the present application can have various changes and improvements, these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A single head reciprocating walking winding device of a vertical banding machine, characterized in that, Include: Walking seat (1); The walking seat (1) top is provided with walking assembly; The first connecting seat (2) is fixed on the top of the walking seat (1), the adjusting assembly is arranged on the top of the first connecting seat (2), the second connecting seat (3) is connected with the adjusting assembly, and the connecting frame (4) is fixed on the top of the second connecting seat (3); The connecting frame (4) is provided with a connecting disc (6), a winding wheel (5), a buffer wheel (8) and a driving device (13); The connecting disc (6) is provided with a winding body (7), and the paper tape (9) on the winding body (7) is wound on the buffer wheel (8) and extends to the inside of the winding wheel (5) through the gap on the winding wheel (5); The control equipment (12) is installed on the top of the second connecting seat (3).

2. The vertical banding machine single head reciprocating walking winding device according to claim 1, characterized in that, The driving device (13) is composed of a box body, a driving motor, a belt pulley and a belt body, the belt pulley is fixed on the output end of the driving motor, the inside of the winding wheel (5) is provided with a belt groove, and the belt body is sleeved in the belt pulley and the belt groove.

3. The vertical banding machine single head reciprocating walking wrapping device according to claim 1, characterized in that, The walking assembly comprises a gear (14) fixed on the bottom of the walking seat (1), the gear (14) is engaged with a walking chain (15) outside, and the walking chain (15) is driven by external driving equipment.

4. The vertical banding machine single head reciprocating walking wrapping device according to claim 1, characterized in that, The adjusting assembly comprises a telescopic cylinder (25) installed on the top of the first connecting seat (2), and the telescopic end of the telescopic cylinder (25) is connected with the second connecting seat (3).

5. The vertical banding machine single head reciprocating walking wrapping device according to claim 4, characterized in that, A first guide rail (26) is installed on the top of the first connecting seat (2), a first sliding block is installed on the first guide rail (26), and the first sliding block is fixed on the bottom of the second connecting seat (3).

6. The vertical banding machine single head reciprocating walking wrapping device according to claim 1, wherein, The connecting frame (4) is provided with a tensioning assembly, the tensioning assembly comprises a fixed frame (16) fixed on one end of the connecting frame (4), a first tensioning wheel (22) and a second tensioning wheel (23) are installed on the fixed frame (16), a motor body (20) is installed on the rear end surface of the fixed frame (16), the output end of the motor body (20) penetrates through the fixed frame (16) and is fixed with a driving wheel (21), and the driving wheel (21), the first tensioning wheel (22) and the second tensioning wheel (23) are all sleeved with a tensioning belt (24) outside.

7. The vertical banding machine single head reciprocating walking wrapping device according to claim 6, characterized in that, A gas cylinder (17) is installed on one end of the connecting frame (4), and one end of the gas cylinder (17) is fixed with the fixed frame (16).

8. The vertical banding machine single head reciprocating walking wrapping device according to claim 7, characterized in that, A second guide rail (18) is installed on one end of the connecting frame (4), a second sliding block (19) is installed on the second guide rail (18), and the second sliding block (19) is fixed with the fixed frame (16).

9. The vertical banding machine single head reciprocating walking wrapping device according to claim 8, characterized in that, A first displacement sensor (10) and a second displacement sensor (11) are installed on one end of the connecting frame (4).

10. The vertical banding machine single head reciprocating walking wrapping device of claim 1, wherein, The control equipment (12) is electrically connected with the driving motor, the external driving equipment, the telescopic cylinder (25), the motor body (20), the gas cylinder (17), the first displacement sensor (10) and the second displacement sensor (11).