Anti-winding high-strength CPVC power cable conduit
By setting a metal mesh layer, a flame-retardant layer, and a wear-resistant layer in the CPVC cable conduit, and by setting a quincunx-shaped tube frame inside the inner tube, the problems of cable entanglement and pressure resistance are solved, achieving high strength, anti-entanglement, flame retardancy, and wear resistance.
Patent Information
- Application Number
- CN202423294951.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing CPVC power cable conduits are prone to tangling when multiple cables pass through, causing cable damage, and they also bear significant pressure when suspended in the air, so their structural design needs improvement.
The design features an inner tube with an outer metal mesh layer, a middle rubber layer, a flame-retardant layer, and a wear-resistant layer. The inner tube has a quincunx-shaped tube frame, and the gaps are filled with fixing adhesive. The connectors are equipped with rubber gaskets and positioning structures. The materials used are chlorosulfonated polyethylene rubber, nitrile rubber, and ceramic or glass fiber materials.
It achieves anti-tangling between cables, improves bending and tensile strength, has good flame retardancy and wear resistance, signal shielding performance, and its structure is easy to assemble.
Smart Images

Figure CN223771697U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cable conduit technology, specifically relating to an anti-tangle high-strength CPVC power cable conduit. Background Technology
[0002] Power cable conduits, also known as power cable protection pipes, are primarily installed at intersections where communication cables and power lines cross. They prevent short circuits caused by power line breaks, which could energize communication cables and steel ropes, protecting cables, switches, circuit boards, and even the entire device from burnout. They also provide some isolation against magnetic field interference from power lines. Power cable conduits are made from various materials; CPVC power cable conduits use heat-resistant and highly insulating CPVC resin as the main material, and are rigid, solid-walled pipes. Currently, CPVC power cable conduits are generally single-hole pipe structures. When multiple power cables pass through the conduit, they are prone to tangling, which can damage the cables and hinder maintenance. Furthermore, when there are many power cables in the conduit, their weight is significant, putting considerable pressure on the conduit when it is suspended. The conduit also sometimes has to withstand significant external pressure. Therefore, the existing design of CPVC power cable conduits needs further improvement. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a high-strength, anti-tangle CPVC power cable conduit, as detailed below:
[0004] A high-strength, anti-tangle CPVC power cable conduit includes a pipe body. The pipe body includes an inner tube made of CPVC material. A metal mesh layer is provided on the outside of the inner tube. A middle rubber layer is provided on the outside of the metal mesh layer, with a portion of the middle rubber layer permeating into the metal mesh. A flame-retardant layer and a wear-resistant layer are sequentially provided on the outside of the middle rubber layer. Two corresponding connectors, a first connector and a second connector, are fixed at both ends of the pipe body. The first connector includes an annular plate, with a connecting cylinder on the inner side of the annular plate. Multiple through holes are evenly distributed on the annular plate. First, a positioning head is provided on the outer side of the annular plate 1; the second connector includes an annular plate 2, and a connecting cylinder 2 is provided on the inner side of the annular plate 2. Multiple through holes 2 are evenly distributed on the annular plate 2, and positioning holes adapted to the positioning head are provided on the outer side of the annular plate 2; the first connecting cylinder and the second connecting cylinder are both fixed to the pipe body by an adhesive layer; the inside of the pipe body is provided with a pipe rack with a quincunx cross-section, and the pipe rack is provided with multiple through holes for cables to pass through; the inner diameter of the pipe body is equal to the inner diameter of the annular plate 1 and the annular plate 2.
[0005] Based on the above, a rubber washer coaxial with the outer side of the annular plate is also provided.
[0006] Based on the above, the material of the middle adhesive layer is chlorosulfonated polyethylene rubber.
[0007] Based on the above, the flame-retardant layer is made of nitrile rubber.
[0008] Based on the above, the wear-resistant layer is made of butyl rubber containing metal powder.
[0009] Based on the above, the material of the tube rack is ceramic or glass fiber.
[0010] Based on the above, the gaps between the tube frame and the inner tube are filled with a fixing adhesive, which is either epoxy AB adhesive or marble adhesive.
[0011] This utility model has substantial features and progress compared to the prior art. Specifically, this utility model has the following advantages:
[0012] The anti-winding high-strength CPVC power cable conduit provided by this utility model not only has good bending and tensile strength, but also good flame retardancy, wear resistance and signal shielding performance. When multiple cables pass through it, it can also prevent mutual interference between the cables and facilitate the assembly of the conduits. The structure is ingenious and practical. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0014] Figure 2 yes Figure 1 Schematic diagram of the structure at point A in the middle.
[0015] Figure 3 yes Figure 1 Cross-sectional view along the OO direction.
[0016] Figure 4 This is a cross-sectional view of the side wall of the main pipe body in this utility model.
[0017] In the diagram: 1. Pipe body; 1-1. Inner pipe; 1-2. Metal mesh layer; 1-3. Middle adhesive layer; 1-4. Flame retardant layer; 1-5. Wear-resistant layer; 2. Connector 1; 2-1. Annular plate 1; 2-2. Connecting cylinder 1; 2-3. Positioning head; 2-4. Through hole 1; 3. Connector 2; 3-1. Annular plate 2; 3-2. Connecting cylinder 2; 3-3. Positioning hole; 3-4. Through hole 2; 4. Adhesive layer; 5. Pipe support; 6. Fixing adhesive. Detailed Implementation
[0018] The technical solution of this utility model will be further described in detail below through specific embodiments.
[0019] Example
[0020] like Figure 1-4 As shown, this utility model provides an anti-tangle high-strength CPVC power cable conduit, including a pipe body 1. The pipe body 1 includes an inner tube 1-1 made of CPVC material. The inner tube 1-1 is provided with a metal mesh layer 1-2 on the outside. The metal mesh layer 1-2 is provided with a middle rubber layer 1-3 on the outside. The middle rubber layer 1-3 is partially penetrated into the metal mesh. The middle rubber layer 1-3 is provided with a flame-retardant layer 1-4 and a wear-resistant layer 1-5 in sequence on the outside. The two ends of the pipe body are fixed with corresponding connectors 1-2 and connector 2-3. The connector 1-2 includes an annular plate 2-1. A connecting cylinder 2-2 is provided on the inner side of the annular plate 2-1. Multiple tubes are evenly distributed on the annular plate 2-1. The outer side of the annular plate 2-1 is provided with a positioning head 2-3; the connecting head 3 includes an annular plate 3-1, the inner side of the annular plate 3-1 is provided with a connecting cylinder 3-2, the annular plate 3-1 is provided with multiple through holes 3-4 evenly distributed, and the outer side of the annular plate 3-1 is provided with a positioning hole 3-3 adapted to the positioning head 2-3; the connecting cylinder 2-2 and the connecting cylinder 3-2 are both fixed to the pipe body 1 by an adhesive layer 4; the inside of the pipe body 1 is provided with a pipe rack 5 with a quincunx cross section, and the pipe rack 5 is provided with multiple through holes for cables to pass through; the inner diameter of the pipe body 1 is equal to the inner diameter of the annular plate 2-1 and the annular plate 3-1.
[0021] When the conduits are connected, in order to ensure the sealing between connector 12 and connector 23, a rubber gasket coaxial with it is provided on the outer side of the aforementioned annular plate 12-1.
[0022] The material of the above-mentioned middle rubber layers 1-3 is chlorosulfonated polyethylene rubber to ensure the corrosion resistance and aging resistance of the conduit.
[0023] To improve the flame retardancy of the conduit, the flame retardant layers 1-4 are made of nitrile rubber.
[0024] To improve the wear resistance of the conduit, the wear-resistant layers 1-5 are made of butyl rubber containing metal powder.
[0025] The aforementioned pipe rack 5 is made of ceramic or fiberglass to ensure good insulation and heat insulation between cables.
[0026] To ensure a stable connection between the pipe rack 5 and the inner pipe 1-1, the gap between the pipe rack 5 and the inner pipe 1-1 is filled with a fixing adhesive, which is either epoxy AB adhesive or marble adhesive.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.
Claims
1. An anti-kinking high strength CPVC electrical power cable conduit characterized by: The utility model provides a pipeline body (1) including the pipeline body (1) including the inner tube (1-1) made of CPVC material, the outer portion of inner tube (1-1) is equipped with metal mesh layer (1-2), the outer portion of metal mesh layer (1-2) is equipped with middle glue layer (1-3), and middle glue layer (1-3) partially penetrates into metal mesh net, and the outer portion of middle glue layer (1-3) is equipped with flame -retardant layer (1-4) in proper order, wear -resisting layer (1-5), the both ends of pipeline body are equipped with the connecting head one (2) corresponding with each other, the connecting head two (3) of fixed setting, the connecting head one (2) includes annular plate one (2-1), the inner side of annular plate one (2-1) is equipped with connecting cylinder one (2-2), and annular plate one (2-1) is equipped with multiple through -hole one (2-4) in the distribution, and the outer side of annular plate one (2-1) is equipped with the positioning head (2-3), the connecting head two (3) includes annular plate two (3-1), the inner side of annular plate two (3-1) is equipped with connecting cylinder two (3-2), and annular plate two (3-1) is equipped with multiple through -hole two (3-4) in the distribution, and the outer side of annular plate two (3-1) is equipped with the positioning hole (3-3) of adapting with positioning head (2-3), connecting cylinder one (2-2) is fixed together with connecting cylinder two (3-2) with the pipeline body (1) through adhesive layer (4), the inside of pipeline body (1) is equipped with the pipe support (5) of section plum blossom, and the pipe support (5) is equipped with multiple threading holes for cable to pass through, the inner diameter of pipeline body (1) is equal with the inner diameter of annular plate one (2-1), annular plate two (3-1).
2. The kink-resistant high-strength CPVC power cable conduit according to claim 1, characterized in that: The outer side of annular plate one (2-1) is further equipped with the rubber washer coaxial with it.
3. The kink resistant high strength CPVC power cable conduit of claim 1, wherein: The material of middle glue layer (1-3) is chlorosulfonated polyethylene rubber.
4. The kink-resistant high-strength CPVC power cable conduit of claim 1, wherein: The material of flame -retardant layer (1-4) is nitrile rubber.
5. The kink-resistant high-strength CPVC power cable conduit of claim 1, wherein: The material of wear -resisting layer (1-5) is butyl rubber containing metal powder.
6. The kink-resistant high-strength CPVC power cable conduit of claim 1, wherein: The material of pipe support (5) is ceramic or glass fiber.
7. The kink resistant high strength CPVC power cable conduit of claim 1, wherein: The gap between pipe support (5) and inner tube (1-1) is filled with fixing glue, and the type of fixing glue is epoxy AB glue or dolomite glue.