Supramolecular salicylic acid gel preparation device

Abstract

The utility model discloses a supramolecular salicylic acid gel preparation device, which belongs to the technical field of supramolecular salicylic acid gel production and comprises a preparation kettle for stirring and filtering when supramolecular salicylic acid gel is prepared; the chassis part is integrally connected to the bottom of the preparation kettle, and the middle position of the bottom surface of the chassis part is in through connection with a discharge pipe; the bottom end of the detachable filtering assembly is longitudinally inserted into the chassis part, and the top end of the detachable filtering assembly is upwards inserted into the stirring chamber of the preparation kettle; the lifting quick dismounting and mounting assembly is embedded into the chassis part and applies force to drive the bottom of the detachable filtering assembly to ascend and descend; the detachable filter assembly comprises a filter cartridge for discharging the stirred supramolecular salicylic acid gel and a filter screen component which is arranged in an inner cavity of the filter cartridge and has a plurality of different pore sizes. According to the utility model, the purity of a finished product can be improved, the disassembly and assembly process is further simplified, and the overall production efficiency is improved.

Description

Technical Field

[0001] This invention belongs to the field of supramolecular salicylic acid gel production technology, and in particular, a supramolecular salicylic acid gel preparation device. Background Technology

[0002] In cosmetic manufacturing, supramolecular salicylic acid gel is widely used due to its excellent skin treatment and care properties. However, existing supramolecular salicylic acid gel preparation processes have a series of technical problems and shortcomings, which directly affect product quality and production efficiency.

[0003] Traditional filtration systems typically use a single, fixed filter screen or filter. This design struggles to effectively remove particles and impurities of varying sizes, easily resulting in residual impurities in the finished product, affecting its purity and safety. Furthermore, because these filter components are fixed, disassembly and cleaning are cumbersome and time-consuming. This not only increases the workload for operators but also leads to frequent downtime, reducing production efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a supramolecular salicylic acid gel preparation device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a supramolecular salicylic acid gel preparation apparatus, comprising:

[0006] A preparation vessel for stirring and filtering during the preparation of supramolecular salicylic acid gel, the top surface of which has a lid for mounting a stirring motor;

[0007] The base plate is integrally connected to the bottom of the preparation vessel, and a discharge pipe is connected through the middle of the bottom surface of the base plate.

[0008] The detachable filter assembly is inserted longitudinally into the interior of the chassis at the bottom and inserted upwards into the stirring chamber of the preparation vessel at the top.

[0009] The lifting and quick-release assembly is embedded inside the chassis components and is driven by force to lift and lower the bottom of the detachable filter assembly;

[0010] The detachable filter assembly includes a filter cartridge for discharging the stirred supramolecular salicylic acid gel and a filter screen component with multiple different pore sizes disposed in the inner cavity of the filter cartridge.

[0011] In this preferred embodiment, the filter element has a gradually decreasing pore size from top to bottom.

[0012] In a preferred embodiment of this scheme, the filter component includes a first filter, a second filter, and a third filter arranged at equal intervals from top to bottom.

[0013] In a preferred embodiment, the chassis component has a lifting mounting recessed cavity in the middle of its inner bottom wall, and a lifting bracket is fitted into the upper part of the inner cavity of the lifting mounting recessed cavity, with the filter cylinder inserted into the lifting bracket.

[0014] In a preferred embodiment of this design, the lifting quick-release assembly is disposed between the lifting mounting recess and the lifting seat component, and the inner walls on both sides of the lifting mounting recess extend in opposite directions to form side ear cavities.

[0015] In a preferred embodiment, the outer periphery of the lifting bracket is symmetrically welded with side ear plates adapted to the side ear cavity, and the inner wall of the lifting bracket is welded with a limiting bottom ring for supporting the bottom end of the filter cylinder.

[0016] In a preferred embodiment of this design, the lifting quick-release assembly includes hydraulic lifting columns symmetrically installed on the bottom wall of each side ear cavity, with the top end of the hydraulic lifting column fixedly connected to the bottom surface of the side ear plate.

[0017] In a preferred embodiment, a discharge port is provided directly below the lifting seat and in the middle of the bottom wall of the inner concave cavity of the lifting installation, and the top end of the discharge pipe extends into the discharge port.

[0018] In a preferred embodiment, the outer wall of the preparation vessel and the chassis is symmetrically provided with disassembly and assembly windows, and the outer wall of the preparation vessel is equipped with an auxiliary material inlet pipe, the output end of which extends into the preparation vessel.

[0019] In a preferred embodiment, an electromagnetic valve is provided at the bottom of the stirring chamber near the top of the filter cylinder, and handles are symmetrically welded to the outer periphery of the filter cylinder.

[0020] Compared with the prior art, the technical effects and advantages of this utility model are as follows:

[0021] This supramolecular salicylic acid gel preparation device features a detachable filtration assembly with multiple layers of filter screens of different pore sizes (including a first, second, and third filter screen). This allows for the step-by-step removal of impurities of varying sizes, significantly improving the purity of the finished product. The quick-release and lifting assembly design enables the filter screen to be easily removed from the preparation vessel, facilitating necessary adjustments or maintenance and improving production efficiency.

[0022] The detachable filter assembly is designed for quick removal, allowing operators to easily remove the filter cartridge from the preparation vessel for thorough cleaning or replacement of the filter screen. The lifting quick-release assembly, via a hydraulic lifting column, automatically controls the raising and lowering of the filter cartridge, further simplifying the disassembly and assembly process. This rapid disassembly and reinstallation of the filter assembly reduces downtime due to maintenance, thereby improving overall production efficiency. Traditional fixed filter assemblies require complex disassembly steps and are time-consuming. The design of the detachable filter assembly and the lifting quick-release assembly greatly simplifies this process, making maintenance more efficient and faster. Attached Figure Description

[0023] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the installation structure of the detachable filter assembly of this utility model;

[0026] Figure 3 This is a schematic diagram of the disassembly structure of the filter cartridge of this utility model;

[0027] Figure 4 This is a schematic diagram of the disassembly structure of the hydraulic lifting column of this utility model;

[0028] Figure 5 This is a schematic diagram of the disassembled structure of the first filter screen of this utility model;

[0029] Figure 6 This is a cross-sectional view of the preparation vessel of this utility model.

[0030] Explanation of reference numerals in the attached figures:

[0031] In the diagram: 1. Preparation vessel; 2. Auxiliary material inlet pipe; 3. Vessel lid; 4. Stirring motor; 5. Support leg; 6. Discharge pipe; 7. Disassembly / assembly window; 8. Chassis component; 9. Demountable filter assembly; 10. Filter cylinder; 11. Lifting bracket component; 12. Side ear plate; 13. Handle; 14. First filter screen; 15. Limiting bottom ring; 16. Lifting mounting recessed cavity; 17. Side ear cavity; 18. Hydraulic lifting column; 19. Discharge port; 20. Second filter screen; 21. Third filter screen; 22. Solenoid valve; 23. Stirring chamber; 24. Lifting quick-release assembly. Detailed Implementation

[0032] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.

[0033] Unless otherwise defined, the directions mentioned herein, such as up, down, left, right, front, back, inside, and outside, are based on the directions shown in the figures of this utility model, and are explained here together.

[0034] This embodiment provides, for example Figures 1 to 6 The apparatus shown is for preparing supramolecular salicylic acid gel, comprising: a preparation vessel 1, a base plate 8, a detachable filter assembly 9, and a lifting quick-release assembly 24.

[0035] In this embodiment, the preparation vessel 1 is used for stirring and filtering during the preparation of supramolecular salicylic acid gel. The top surface of the preparation vessel 1 has a lid 3 for mounting the stirring motor 4. The preparation vessel 1 serves as the main container for holding and stirring the raw materials of the supramolecular salicylic acid gel. It provides sufficient space to mix the raw material components. The stirring motor 4 drives the stirrer to achieve uniform mixing of the materials in the preparation vessel 1, ensuring the consistency of the final product quality. The base plate 8 is integrally connected to the bottom of the preparation vessel 1, and a discharge pipe 6 is connected through the middle of the bottom surface of the base plate 8.

[0036] In this embodiment, the bottom end of the detachable filter assembly 9 is longitudinally inserted into the interior of the chassis 8, and the top end is inserted upward into the stirring chamber 23 of the preparation vessel 1; the lifting quick-release assembly 24 is embedded in the interior of the chassis 8 and is driven by force to lift and lower the bottom of the detachable filter assembly 9. The detachable filter assembly 9 includes a filter cylinder 10 for the downward discharge of the stirred supramolecular salicylic acid gel and a filter screen component with multiple different pore sizes disposed in the inner cavity of the filter cylinder 10.

[0037] In this embodiment, the filter element has a gradually decreasing pore size from top to bottom.

[0038] In this embodiment, the filter component includes a first filter 14, a second filter 20, and a third filter 21 arranged at equal intervals from top to bottom. The first filter 14, the second filter 20, and the third filter 21 are arranged in order of pore size, gradually removing particles of different sizes, thereby purifying the product.

[0039] In this embodiment, the inner bottom wall of the chassis component 8 has a lifting mounting recessed cavity 16 in the middle position. A lifting bracket component 11 is fitted into the upper part of the inner cavity of the lifting mounting recessed cavity 16, and the filter cylinder 10 is inserted into the lifting bracket component 11. The lifting bracket component 11 works in conjunction with the hydraulic lifting column 18 to control the lifting and lowering of the filter cylinder 10, so as to facilitate the installation and removal of the filter cylinder 10.

[0040] In this embodiment, the lifting quick-release assembly 24 is disposed between the lifting mounting recess 16 and the lifting bracket 11, and the inner walls on both sides of the lifting mounting recess 16 are provided with side ear cavities 17 extending in opposite directions.

[0041] In this embodiment, the outer periphery of the lifting bracket 11 is symmetrically welded with side ear plates 12 adapted to the side ear cavity 17, and the inner wall of the lifting bracket 11 is welded with a limiting bottom ring 15 for supporting the bottom end of the filter cylinder 10. The side ear plates 12 are fixed on the lifting bracket 11 and match the side ear cavity 17, helping to stabilize the position of the filter cylinder 10 and serving as the transmission point for the lifting action. The limiting bottom ring 15 is located inside the lifting bracket 11 and is used to limit the position of the filter cylinder 10 to prevent it from accidentally falling off during operation.

[0042] In this embodiment, the lifting quick-release assembly 24 includes hydraulic lifting columns 18 symmetrically installed on the bottom wall of each side ear cavity 17, with the top end of the hydraulic lifting column 18 fixedly connected to the bottom surface of the side ear plate 12. The hydraulic lifting column 18 drives the lifting bracket 11 to rise or fall through its telescopic movement, thereby achieving automatic positioning of the filter cartridge 10.

[0043] In this embodiment, a discharge port 19 is provided directly below the lifting card seat 11 and in the middle of the bottom wall of the inner wall of the lifting installation recess 16, and the top end of the discharge pipe 6 extends into the discharge port 19.

[0044] In this embodiment, 7 disassembly and assembly windows are symmetrically opened on the outer wall of the preparation vessel 1 and the chassis 8. An auxiliary material inlet pipe 2 is installed on the outer wall of the preparation vessel 1, and the output end of the auxiliary material inlet pipe 2 extends into the preparation vessel 1.

[0045] In this embodiment, an electromagnetic valve 22 is provided at the bottom of the mixing chamber 23 near the top of the filter cylinder 10, and handles 13 are symmetrically welded to the outer periphery of the filter cylinder 10. The electromagnetic valve 22 is controlled by a PLC to open or close, managing the flow of material from the mixing chamber 23 to the filter cylinder 10, ensuring the continuity and controllability of production.

[0046] In this embodiment, a stirrer for stirring supramolecular salicylic acid gel is provided in the inner cavity of the stirring chamber 23, and the output shaft of the stirring motor 4 is connected to the stirrer. Multiple support feet 5 are symmetrically welded to the bottom surface of the chassis 8. A control panel box with PLC is installed on one side of the disassembly window 7 and on the outer wall of the preparation vessel 1. When the raw material of supramolecular salicylic acid gel enters the stirring chamber 23 from the feed port on the top surface of the vessel lid 3, the required auxiliary materials are selected and enter the stirring chamber 23 from the auxiliary material feed pipe 2. The stirring motor 4 drives the stirrer to mix and stir in the stirring chamber 23. After the stirring is completed, the solenoid valve 22 is opened by controlling the switch on the control panel box through the internal PLC, so that the stirred supramolecular salicylic acid gel is discharged through the filter cylinder 10. In the inner cavity of the filter cylinder 10, it is filtered through the first filter screen 14, the second filter screen 20 and the third filter screen 21 to filter out the residue and impurities. Finally, it flows to the discharge pipe 6 through the discharge port 19 below the lifting seat 11 and is discharged from the discharge pipe 6. Since the lifting seat 11 has a funnel-shaped storage cavity below it, and the discharge port 19 is located in the middle of the bottom wall of the funnel-shaped storage cavity, the supramolecular salicylic acid gel discharged from the lifting seat 11 will flow into the funnel-shaped storage cavity and the discharge port 19, and will not overflow the funnel-shaped storage cavity. When the filter cartridge 10 needs to be disassembled for cleaning and replacement of the filter screen components, the two hydraulic lifting columns 18 descend and pull down the side ear plate 12, causing the lifting bracket 11 to descend in the lifting installation recess 16. This causes the top of the filter cartridge 10 to detach from the bottom material port of the mixing chamber 23. The filter cartridge 10 can then be pulled out of the lifting bracket 11 using the hand handle 13 for disassembly, cleaning, replacement, and installation of the filter screen components. When the filter cartridge 10 needs to be installed, the hand handle 13 inserts the filter cartridge 10 into the lifting bracket 11. Under the action of the limiting bottom ring 15, the filter cartridge 10 is limited. The hydraulic lifting column 18 drives the side ear plate 12 upward, causing the lifting bracket 11 to rise in the lifting installation recess 16. This causes the filter cartridge 10 to be placed against the bottom material port of the mixing chamber 23, thus completing the installation of the filter cartridge 10. At the same time, there is a silicone sealing ring between the outer wall of the top of the filter cartridge 10 and the inner wall of the bottom material port of the mixing chamber 23.

[0047] Working principle:

[0048] This supramolecular salicylic acid gel preparation apparatus involves opening the inlet on the lid 3 to add the required basic raw materials into the preparation vessel 1, and then adding the necessary excipients or additives through the auxiliary material inlet pipe 2. The inlet on the lid 3 is then closed to prepare for subsequent stirring. The stirring motor 4 is started, and its output shaft drives the stirrer located in the stirring chamber 23 to rotate, thoroughly mixing the internal materials. During this process, the stirring speed can be adjusted as needed to adapt to different formulation requirements. Stirring continues for a period of time until the materials reach the desired mixing state.

[0049] After mixing is complete, the solenoid valve 22 is opened by the control panel box with PLC, so that the mixed material flows from the bottom of the mixing chamber 23 into the filter cylinder 10. The material is filtered step by step as it passes through the first filter screen 14, the second filter screen 20 and the third filter screen 21 to remove impurities and particles of different sizes. The filtered pure material continues to flow downward and finally reaches the discharge port 19 below the lifting seat 11.

[0050] The pure supramolecular salicylic acid gel product enters the discharge pipe 6 through the discharge port 19, and then is discharged outside the device and collected in a designated container. After the discharge is completed, the solenoid valve 22 is closed to stop the material flow.

[0051] After a batch of production is completed, the equipment needs to be cleaned, disassembled, and replaced. At this time, the filter cylinder 10 can be easily removed through the disassembly window 7. The side ear plate 12 is lowered by the hydraulic lifting column 18, which in turn drives the lifting bracket 11 to descend, so that the filter cylinder 10 is separated from the bottom material port of the mixing chamber 23. The operator can easily remove the filter cylinder 10 by holding the handle 13 for cleaning or replacement of the filter screen components. After cleaning, the filter cylinder 10 is reinstalled and fixed in place by raising the hydraulic lifting column 18, ready for the next use.

[0052] It should be noted that, in this document, relational terms such as "one" and "two" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0053] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A supramolecular salicylic acid gel preparation apparatus, characterized in that, include: Preparation vessel (1) is used for stirring and filtration during the preparation of supramolecular salicylic acid gel; The chassis component (8) is integrally connected to the bottom of the preparation vessel (1), and a discharge pipe (6) is connected through the middle of the bottom surface of the chassis component (8). The detachable filter assembly (9) is inserted longitudinally into the interior of the chassis component (8) at its bottom end and inserted upward into the stirring chamber (23) of the preparation vessel (1) at its top end; The lifting quick-release assembly (24) is embedded inside the chassis component (8) and is driven by force to lift and lower at the bottom of the detachable filter assembly (9); The detachable filter assembly (9) includes a filter cylinder (10) for discharging the stirred supramolecular salicylic acid gel and a filter screen component with multiple different pore sizes disposed in the inner cavity of the filter cylinder (10).

2. The apparatus for preparing supramolecular salicylic acid gel according to claim 1, characterized in that: The filter element has a gradually decreasing pore size from top to bottom.

3. The apparatus for preparing supramolecular salicylic acid gel according to claim 2, characterized in that: The filter components include a first filter (14), a second filter (20), and a third filter (21) arranged at equal intervals from top to bottom.

4. The apparatus for preparing supramolecular salicylic acid gel according to claim 3, characterized in that: The chassis component (8) has a lifting mounting recessed cavity (16) in the middle of its inner bottom wall. A lifting bracket component (11) is fitted into the upper part of the inner cavity of the lifting mounting recessed cavity (16). The filter cylinder (10) is inserted into the lifting bracket component (11).

5. The apparatus for preparing supramolecular salicylic acid gel according to claim 4, characterized in that: The lifting quick-release assembly (24) is located between the lifting mounting recess (16) and the lifting bracket (11). The inner walls on both sides of the lifting mounting recess (16) are provided with side ear cavities (17) extending in opposite directions.

6. The apparatus for preparing supramolecular salicylic acid gel according to claim 5, characterized in that: The outer periphery of the lifting bracket (11) is symmetrically welded with a side ear plate (12) adapted to the side ear cavity (17), and the inner wall of the lifting bracket (11) is welded with a limiting bottom ring (15) for supporting the bottom end of the filter cylinder (10).

7. The apparatus for preparing supramolecular salicylic acid gel according to claim 6, characterized in that: The lifting quick-release assembly (24) includes hydraulic lifting columns (18) symmetrically installed on the bottom wall of each side ear cavity (17), with the top of the hydraulic lifting column (18) fixedly connected to the bottom surface of the side ear plate (12).

8. The apparatus for preparing supramolecular salicylic acid gel according to claim 7, characterized in that: The lifting seat (11) is located directly below the bottom wall of the lifting installation cavity (16) and has a discharge port (19) in the middle. The top of the discharge pipe (6) extends into the discharge port (19).

9. The apparatus for preparing supramolecular salicylic acid gel according to claim 8, characterized in that: The preparation vessel (1) and the chassis (8) are symmetrically provided with disassembly and assembly windows (7) on the outer side. The outer wall of the preparation vessel (1) is equipped with an auxiliary material inlet pipe (2), and the output end of the auxiliary material inlet pipe (2) extends into the preparation vessel (1).

10. The apparatus for preparing supramolecular salicylic acid gel according to claim 9, characterized in that: An electromagnetic valve (22) is provided at the bottom of the stirring chamber (23) near the top of the filter cylinder (10), and handles (13) are symmetrically welded to the outer periphery of the filter cylinder (10).

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