Groove type filter
By designing a V-shaped filter layer and an easy-to-replace structure for the trough filter, the problem of easy clogging in the impurity removal equipment during veterinary vaccine production was solved, improving filtration efficiency and equipment lifespan, and reducing production costs.
Patent Information
- Application Number
- CN202520001770.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-02
AI Technical Summary
In existing veterinary vaccine production, impurity removal equipment is complex, prone to clogging, and has low production efficiency, resulting in shortened equipment lifespan and increased costs.
Design a trough-type filter with a V-shaped filter layer and easy replacement structure, including an inner trough, connecting lugs, liquid outlet, filter layer, cover, locking pin, positioning claw, fixing plate, and sealing gasket, to achieve a large filtration area that is not easy to clog, and is convenient to replace and clean.
It improved the filtration efficiency of vaccine semi-finished liquid, reduced the frequency of equipment maintenance, extended the service life of equipment, and reduced production costs.
Smart Images

Figure CN223774491U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of liquid vaccine production technology, and in particular to a trough-type filter. Background Technology
[0002] In veterinary vaccine production, the harvested semi-finished products often contain a large number of impurities, such as numerous fragments in chicken embryo fluid and residual inorganic salts from the production of sheep clostridial disease multivalent dry powder inactivated vaccines. These impurities can seriously affect product quality and cause adverse reactions in animals after injection. Therefore, purification processes are needed to remove impurities and obtain high-quality products. Conventional purification methods include ultrafiltration, centrifugation, and dialysis. Due to the large production volume of veterinary vaccines, purification processes require a large amount of equipment and are complex to operate. In particular, when there are many impurities, equipment blockages frequently occur, requiring frequent replacement of equipment parts during production. This results in low production efficiency, severely affects the lifespan of equipment, and increases production costs. One production team in a certain unit needs to purify 1 million milliliters of semi-finished product per day, taking more than 6 hours, which increases labor intensity and working hours. Utility Model Content
[0003] The purpose of this invention is to at least solve one of the aforementioned technical defects.
[0004] Therefore, one objective of this utility model is to propose a trough-type filter to solve the problems mentioned in the background art and overcome the shortcomings of the prior art.
[0005] To achieve the above objectives, one embodiment of the present invention provides a trough-type filter, including a support and a crossbeam. The top of the support is fixedly connected to the crossbeam, and the inner side of the crossbeam is detachably connected to an inner trough. The inner trough has a top open structure, and connecting ears are fixedly connected to both ends of the side of the inner trough. The connecting ears are installed on the inner side of the crossbeam by screws.
[0006] An outlet is fixedly connected to the bottom corner of the front of the inner tank, and the outlet is equipped with a valve.
[0007] A filter layer is detachably connected to the inner side of the crossbeam, and the main body of the filter layer is located inside the inner groove.
[0008] A cover is pressed on the top of the filter layer, and a locking pin is inserted into the cover. The locking pin is inserted from top to bottom into the cover, the edge of the filter layer, and the crossbeam.
[0009] Positioning claws are inserted into the front and back of the inner groove, and the positioning claws hook onto the two bottom corners of the inner side of the filter layer.
[0010] A fixing plate is fixedly connected to the outer end of the positioning claw, and sealing gaskets are fixedly connected to the front and back of the inner groove where the positioning claw is inserted.
[0011] Preferably, in any of the above schemes, the bracket is welded to the crossbeam, and the inner width of the inner groove increases from bottom to top.
[0012] Using the above technical solution: This device is specifically designed for filtering vaccine semi-finished liquid.
[0013] Preferably, in any of the above embodiments, the connecting lug is welded to the inner tank, and the liquid outlet is connected to the inner side of the inner tank.
[0014] The above technical solution involves a filter layer that filters the semi-finished vaccine solution. Impurities remain inside the filter layer, and the clarified semi-finished solution passes through the filter layer into the inner tank. There is an outlet at the bottom corner of the front of the inner tank; opening the outlet allows the liquid to be discharged.
[0015] Preferably, of any of the above embodiments, the inner tank is made of stainless steel and the filter layer has a V-shaped cross-section.
[0016] The core structure of this filter, using the above technical solution, consists of: an inner tank, connecting lugs, a liquid outlet, a filter layer, a cap, a locking pin, positioning claws, a fixing plate, and a sealing gasket. It employs a V-shaped filter layer to filter the semi-finished vaccine liquid. Within a limited space, it provides a large filtration area, is less prone to clogging, does not require frequent replacement, and can continuously perform filtration for extended periods.
[0017] Connecting ears are fixedly connected to both ends of the inner tank side. The connecting ears are installed on the inside of the crossbeam by screws. By removing the screws, the inner tank can be removed from the crossbeam, which facilitates the cleaning of any residue on the inside of the inner tank.
[0018] The filter layer is easy to replace. A cover is pressed on the top of the filter layer, and a locking pin is inserted into the cover. The locking pin is inserted from top to bottom into the cover, the edge of the filter layer, and the crossbeam. By removing the locking pin and the positioning claw, the cover and the filter layer can be unloaded and the filter layer can be replaced.
[0019] The filter layer adopts a convenient posture positioning. The two ends of the filter layer are positioned by positioning claws. The positioning claws hook into the two bottom corners on the inside of the filter layer. The old-fashioned inner crossbeam design is abandoned, which does not affect the filtration area of the filter layer and makes installation and disassembly convenient.
[0020] Preferably, of any of the above solutions, the filter layer is made of plastic and the cap is shaped like a square.
[0021] Preferably, in any of the above embodiments, the positioning claw is welded to the fixing plate, the positioning claw limits the orientation of the filter layer, and the fixing plate is V-shaped.
[0022] Preferably, the sealing gasket is made of rubber, as described in any of the above solutions.
[0023] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:
[0024] 1. This tank-type filter, through the coordinated arrangement of the inner tank, connecting lugs, liquid outlet, filter layer, cover, locking pin, positioning claw, fixing plate, and sealing gasket, uses a V-shaped filter layer to filter the liquid of vaccine semi-finished products. Within a limited space, the filtration area is large, the filter layer is not easily clogged, and it does not need to be replaced frequently. It can continuously perform filtration work for a long time, improve work efficiency, shorten the overall processing time, and save labor.
[0025] Connecting ears are fixedly connected to both ends of the inner tank side. The connecting ears are installed on the inside of the crossbeam by screws. By removing the screws, the inner tank can be removed from the crossbeam, which facilitates the cleaning of any residue on the inside of the inner tank.
[0026] 2. This trough-type filter allows for easy replacement of the filter layer. A cover is pressed on top of the filter layer, and a locking pin is inserted into the cover. The locking pin is inserted from top to bottom into the cover, the edge of the filter layer, and the crossbeam. By removing the locking pin and the positioning claw, the cover and the filter layer can be unloaded, and the filter layer can be replaced.
[0027] The filter layer adopts a convenient posture positioning. The two ends of the filter layer are positioned by positioning claws. The positioning claws hook into the two bottom corners on the inside of the filter layer. The old-fashioned inner crossbeam design is abandoned, which does not affect the filtration area of the filter layer and makes installation and disassembly convenient.
[0028] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0029] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0030] Figure 1 This is a schematic diagram of the structure of this utility model;
[0031] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0032] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A;
[0033] Figure 4 This is a schematic diagram of the structure of this utility model without the cover.
[0034] In the diagram: 1-bracket, 2-beam, 3-inner groove, 4-connecting ear, 5-liquid outlet, 6-filter layer, 7-cap, 8-locking pin, 9-positioning claw, 10-fixing plate, 11-sealing gasket. Detailed Implementation
[0035] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0037] like Figure 1-4 As shown, this trough filter includes a support 1 and a crossbeam 2. The top of the support 1 is fixedly connected to the crossbeam 2, and the inner side of the crossbeam 2 is detachably connected to the inner trough 3. The inner trough 3 has an open top structure, and the two ends of the side of the inner trough 3 are fixedly connected to the connecting ears 4. The connecting ears 4 are installed on the inner side of the crossbeam 2 by screws.
[0038] An outlet 5 is fixedly connected to the bottom corner of the front of the inner tank 3, and the outlet 5 is equipped with a valve.
[0039] A filter layer 6 is detachably connected to the inner side of the crossbeam 2, and the main body of the filter layer 6 is located inside the inner groove 3.
[0040] A cover 7 is pressed on the top of the filter layer 6, and a locking pin 8 is inserted into the cover 7. The locking pin 8 is inserted from top to bottom into the cover 7, the edge of the filter layer 6, and the crossbeam 2.
[0041] Positioning claws 9 are inserted into the front and back of the inner groove 3, and the positioning claws 9 are hooked at the two bottom corners of the inner side of the filter layer 6.
[0042] The outer end of the positioning claw 9 is fixedly connected to a fixing plate 10, and the front and back of the inner groove 3 are fixedly connected to the positioning claw 9 with sealing gaskets 11.
[0043] Example 1: The support 1 is welded to the crossbeam 2, and the inner width of the inner tank 3 increases from bottom to top. This device is specifically used for filtering vaccine semi-finished liquid. The connecting ear 4 is welded to the inner tank 3, and the outlet 5 is connected to the inner side of the inner tank 3.
[0044] Example 2: The inner tank 3 is made of stainless steel, and the filter layer 6 has a V-shaped cross-section. The filter layer 6 is made of plastic, and the cover 7 is U-shaped. The positioning claw 9 is welded to the fixing plate 10, which limits the orientation of the filter layer 6. The fixing plate 10 is V-shaped. The sealing gasket 11 is made of rubber. The design of the sealing gasket 11 prevents leakage at the insertion point of the positioning claw 9.
[0045] The working principle of this utility model is as follows:
[0046] The semi-finished liquid is fed into the device through the aligning cap 7. The filter layer 6 filters the vaccine semi-finished liquid. Impurities remain inside the filter layer 6. The clarified semi-finished liquid passes through the filter layer 6 and enters the inner tank 3. There is a liquid outlet 5 at the bottom corner of the front of the inner tank 3. Opening the liquid outlet 5 allows the liquid to be output.
[0047] The orientation of the filter layer 6 is defined by the cover 7, the locking pin 8, and the positioning claw 9. The cover 7 is pressed on the top of the filter layer 6, and the locking pin 8 is inserted into the cover 7. The locking pin 8 is inserted from top to bottom into the cover 7, the edge of the filter layer 6, and the crossbeam 2. By removing the locking pin 8 and the positioning claw 9, the cover 7 and the filter layer 6 can be unloaded, and the filter layer 6 can be replaced.
[0048] Connecting ears 4 are fixedly connected to both ends of the side of the inner groove 3. The connecting ears 4 are installed on the inside of the crossbeam 2 by screws. By removing the screws, the inner groove 3 can be removed from the crossbeam 2, which facilitates the cleaning of any residue on the inside of the inner groove 3.
[0049] Compared with the prior art, the present invention has the following advantages:
[0050] 1. This trough-type filter, through the coordinated arrangement of inner trough 3, connecting ear 4, liquid outlet 5, filter layer 6, cover 7, locking pin 8, positioning claw 9, fixing plate 10, and sealing gasket 11, uses a V-shaped filter layer 6 to filter the vaccine semi-finished liquid. In a limited space, the filtration area is large, the filter layer 6 is not easily clogged, does not need to be replaced frequently, and can continuously perform filtration work for a long time, improving work efficiency, shortening the overall processing time, and saving labor.
[0051] Connecting ears 4 are fixedly connected to both ends of the side of the inner groove 3. The connecting ears 4 are installed on the inside of the crossbeam 2 by screws. By removing the screws, the inner groove 3 can be removed from the crossbeam 2, which facilitates the cleaning of any residue on the inside of the inner groove 3.
[0052] 2. This trough-type filter has a convenient filter layer 6. The filter layer 6 is covered with a cover 7, and a locking pin 8 is inserted into the cover 7. The locking pin 8 is inserted from top to bottom into the cover 7, the edge of the filter layer 6, and the crossbeam 2. By removing the locking pin 8 and the positioning claw 9, the cover 7 and the filter layer 6 can be unloaded and the filter layer 6 can be replaced.
[0053] The filter layer 6 adopts a convenient posture positioning. The two ends of the filter layer 6 are positioned by positioning claws 9. The positioning claws 9 hook onto the two bottom corners inside the filter layer 6. The old-fashioned inner crossbeam design is abandoned, which does not affect the filtration area of the filter layer 6 and makes installation and disassembly convenient.
Claims
1. A trough-type filter, characterized in that, Includes a bracket (1) and a crossbeam (2). The top of the bracket (1) is fixedly connected to the crossbeam (2). The inner side of the crossbeam (2) is detachably connected to an inner groove (3). The inner groove (3) has an open top structure. Connecting ears (4) are fixedly connected to both ends of the side of the inner groove (3). The connecting ears (4) are installed on the inner side of the crossbeam (2) by screws. An outlet (5) is fixedly connected to the bottom corner of the front of the inner tank (3), and the outlet (5) is equipped with a valve. A filter layer (6) is detachably connected to the inner side of the crossbeam (2), and the main body of the filter layer (6) is located inside the inner groove (3); a cover (7) is pressed on the top of the filter layer (6), and a locking pin (8) is inserted into the cover (7). The locking pin (8) is inserted from top to bottom into the cover (7), the edge of the filter layer (6), and the crossbeam (2); Positioning claws (9) are inserted into the front and back of the inner groove (3), and the positioning claws (9) are hooked at the two bottom corners inside the filter layer (6); The outer end of the positioning claw (9) is fixedly connected to a fixing plate (10), and the front and back of the inner groove (3) are fixedly connected to sealing gaskets (11) at the insertion points of the positioning claw (9).
2. A trough-type filter as described in claim 1, characterized in that: The bracket (1) is welded to the crossbeam (2), and the inner width of the inner groove (3) increases from bottom to top.
3. A trough-type filter as described in claim 2, characterized in that: The connecting ear (4) is welded to the inner groove (3), and the liquid outlet (5) is connected to the inner side of the inner groove (3).
4. A trough-type filter as described in claim 3, characterized in that: The inner groove (3) is made of stainless steel, and the filter layer (6) has a V-shaped cross-section.
5. A trough-type filter as described in claim 4, characterized in that: The filter layer (6) is made of plastic, and the cover (7) is shaped like a square.
6. A trough-type filter as described in claim 5, characterized in that: The positioning claw (9) is welded to the fixing plate (10), the positioning claw (9) limits the posture of the filter layer (6), and the fixing plate (10) is V-shaped.
7. A trough-type filter as described in claim 6, characterized in that: The sealing gasket (11) is made of rubber.