Novel silicon nitride ceramic ball automatic cleaning device
By combining an ultrasonic cleaning chamber with a swing mechanism, the problems of large space requirements and water splashing in silicon nitride ceramic ball cleaning devices are solved, achieving efficient and stable cleaning results.
Patent Information
- Application Number
- CN202520102285.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Existing automatic cleaning devices for silicon nitride ceramic balls require a large space and suffer from the problem of cleaning water splashing.
Employing an ultrasonic cleaning chamber and a swing mechanism, the turntable, driven by a motor, moves the bolts in a circular motion. Combined with the design of hydraulic rods and damping shafts, this achieves stable cleaning and convenient handling of silicon nitride ceramic balls, avoiding water splashing.
This method achieves efficient and uniform cleaning of silicon nitride ceramic balls, reducing site requirements and water splashing, and improving the stability and efficiency of the cleaning process.
Smart Images
Figure CN223775554U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic ball cleaning technical field especially relates to a novel silicon nitride ceramic ball automatic cleaning device. BACKGROUND
[0002] Silicon nitride ceramic ball is a kind of high-performance ceramic ball made of silicon nitride material, with high strength, high hardness, excellent wear resistance, high temperature resistance and good chemical corrosion resistance, widely used in high-speed rotating mechanical parts, precision instruments, medical equipment and other fields. In these applications, silicon nitride ceramic ball is often exposed to dust, oil stains and tiny particles and other pollutants, which may affect its performance and life. Therefore, automatic cleaning device is widely used to ensure the cleanliness of silicon nitride ceramic ball before and after use. Automatic cleaning equipment can efficiently and uniformly remove dirt on the surface of ceramic ball, and accurately control the time, force and temperature in the cleaning process, to ensure consistent cleaning effect, avoid errors and non-standard operation in manual cleaning, not only improve work efficiency, but also reduce labor cost, and prolong the service life of silicon nitride ceramic ball.
[0003] The silicon nitride ceramic ball automatic cleaning device transports the ceramic ball into the cleaning tank through the conveying system, removes the surface impurities by high-pressure injection, so as to completely remove the oil stains, dust and other attachments on the surface, ensure the cleaning effect, and complete the drying after cleaning through the drying device, suitable for rapid and efficient cleaning of large quantities of ceramic balls, but the cleaning by high-pressure injection needs a larger space and there is the problem of splashing of cleaning water, so a novel silicon nitride ceramic ball automatic cleaning device is proposed to solve the above problems. UTILITY MODEL CONTENT
[0004] In order to make up for the above shortcomings, the utility model provides a novel silicon nitride ceramic ball automatic cleaning device, which aims at improving the problem of needing a larger space and splashing of cleaning water in the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A novel silicon nitride ceramic ball automatic cleaning device, comprising an ultrasonic cleaning tank, the top of the ultrasonic cleaning tank is fixedly connected with a top frame, the top frame is provided with a swing mechanism, and the ultrasonic cleaning tank is internally provided with a stabilizing mechanism.
[0007] The swing mechanism comprises a motor, the motor is fixedly connected at the top of the top frame, the output end of the top frame is fixedly connected with a rotating disc, the bottom of the rotating disc is fixedly connected with a sliding groove plate, the sliding groove plate is slidably connected with a sliding block inside, the sliding groove plate is threadedly connected with a bolt inside, the bottom of the top frame is fixedly connected with a side frame, the side frame is slidably connected with a sliding rod inside, the sliding rods are fixedly connected with a limiting frame, and the bolt is slidably connected inside the limiting frame.
[0008] As a further description of the above technical solution:
[0009] The stabilizing mechanism comprises a hydraulic rod, the output end of the hydraulic rod is fixedly connected with a connecting rod, the hydraulic rod is fixedly connected to the side wall of the sliding rod, and the bottom of the connecting rod is fixedly connected with a placing plate.
[0010] As a further description of the above technical solution:
[0011] The side wall of the placing plate is fixedly connected with a damping rotating shaft, and the outer ring of the damping rotating shaft is fixedly connected with a rotating plate.
[0012] As a further description of the above technical solution:
[0013] The top of the placing plate is fixedly connected with a positioning block, and the inside of the ultrasonic cleaning box is provided with a placing box.
[0014] As a further description of the above technical solution:
[0015] The placing box is slidably connected to the side wall of the positioning block.
[0016] As a further description of the above technical solution:
[0017] The side wall of the rotating disc is rotatably connected inside the top frame, and the rotating disc is arranged between the side frames.
[0018] As a further description of the above technical solution:
[0019] The side wall of the bolt is fixedly connected with an extrusion plate, and the extrusion plate is attached to the sliding groove plate.
[0020] As a further description of the above technical solution:
[0021] The bottom of the placing plate is fixedly connected with a connecting column, the inside of the ultrasonic cleaning box is slidably connected with a collecting drawer, the inside of the collecting drawer is slidably connected with a drawer, the inside of the collecting drawer is fixedly connected with a guide rod, and the connecting column is slidably connected to the side wall of the guide rod.
[0022] The utility model has the advantages of the following beneficial effects:
[0023] 1. In the utility model, through starting motor drives rotary table rotation, and then drive bolt carries out circular motion, the movement of bolt makes it slide in the limiting frame, and drive limiting frame to move correspondingly. Limiting frame swings left and right in side frame through slide rod, and simultaneously drive bottom placing box to shake through connecting rod. In this process, start ultrasonic cleaning tank, reach the effect that nitrided silicon ceramic ball is fully cleaned.
[0024] 2. In the utility model, the nitrided silicon ceramic ball needing cleaning is placed in the inside of placing box, after completing placement, placing box is placed on placing plate, and positioning block is inserted to ensure the stability of placing box, then, drive damping shaft to rotate through poking rotary plate, thereby limiting placing box, prevent it from displacement in subsequent operation, thereby guarantee the accuracy and stability of cleaning process.
[0025] 3. In the utility model, when hydraulic rod drives placing plate to move upwards, will drive collection drawer to move upwards simultaneously, until it is pulled to the top of ultrasonic cleaning tank, then, the drawer in collection drawer interior is extracted, the attachment cleaned out is handled, reached the effect that it is convenient to handle attachment. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a three-dimensional schematic view of a novel nitrided silicon ceramic ball automatic cleaning device proposed in the utility model;
[0027] Figure 2 It is a structure schematic view of the top frame of a novel nitrided silicon ceramic ball automatic cleaning device proposed in the utility model;
[0028] Figure 3 It is a structure schematic view of the chute plate of a novel nitrided silicon ceramic ball automatic cleaning device proposed in the utility model;
[0029] Figure 4 It is a structure schematic view of the connecting rod of a novel nitrided silicon ceramic ball automatic cleaning device proposed in the utility model;
[0030] Figure 5 It is Figure 4 The enlarged view of A in the utility model;
[0031] Figure 6 It is a structure schematic view of the bottom of the placing plate of a novel nitrided silicon ceramic ball automatic cleaning device proposed in the utility model.
[0032] LEGEND:
[0033] 1 ultrasonic cleaning tank; 2 top frame; 3 motor; 4 turntable; 5 sliding slot plate; 6 sliding block; 7 bolt; 8 extrusion plate; 9 side frame; 10 sliding rod; 11 limiting frame; 12 connecting rod; 13 placing plate; 14 positioning block; 15 damping rotating shaft; 16 rotating plate; 17 placing box; 18 hydraulic rod; 19 connecting column; 20 collection drawer; 21 drawer; 22 guide rod. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0035] Referring to Figures 1-3 The present application provides an embodiment: a novel automatic cleaning device for silicon nitride ceramic balls, which comprises an ultrasonic cleaning tank 1. The ultrasonic cleaning tank 1 is a prior art that can be searched and will not be described in detail. The top of the ultrasonic cleaning tank 1 is fixedly connected with a top frame 2. The top frame 2 is provided with a swing mechanism, and the inside of the ultrasonic cleaning tank 1 is provided with a stabilizing mechanism. The swing mechanism comprises a motor 3 fixedly connected to the top of the top frame 2. The output end of the top frame 2 is fixedly connected with a turntable 4. The bottom of the turntable 4 is fixedly connected with a sliding slot plate 5. The inside of the sliding slot plate 5 is slidably connected with a sliding block 6. The inside of the sliding slot plate 5 is threadedly connected with a bolt 7. The bottom of the top frame 2 is fixedly connected with a side frame 9. The inside of the side frame 9 is slidably connected with a sliding rod 10. The sliding rods 10 are fixedly connected with a limiting frame 11 between them. The bolt 7 is slidably connected in the inside of the limiting frame 11. The side wall of the turntable 4 is rotatably connected in the inside of the top frame 2. The turntable 4 is arranged between the side frames 9. The side wall of the bolt 7 is fixedly connected with an extrusion plate 8, which is in close contact with the sliding slot plate 5.
[0036] After the silicon nitride ceramic balls are placed inside the placement box 17 and the placement box 17 is fixed, the motor 3 is started to drive the rotating disc 4 to rotate, thereby driving the bolt 7 to move in a circle. During the circular movement of the bolt 7, the bolt 7 not only slides along the track inside the limiting frame 11, but also pushes the limiting frame 11 to move correspondingly on the track. The limiting frame 11 is connected to the side frame 9 through the slide rod 10, so that the limiting frame 11 swings left and right inside the side frame 9. At the same time, the hydraulic rod 18 and the connecting rod 12 are connected to the bottom placement box 17. With the movement of the limiting frame 11, the placement box 17 will shake synchronously. This shaking is to use the ultrasonic wave fluctuation to clean the silicon nitride ceramic balls efficiently and uniformly when the ultrasonic cleaning tank 1 is started. Through the movement of the bolt 7, the placement box 17 can be fully vibrated by the limiting frame 11 and the connecting rod 12, so as to ensure that the surface of the ceramic ball can be fully contacted and cleaned by the ultrasonic cleaning agent. During the cleaning process, if it is necessary to adjust the shaking amplitude of the placement box 17, the bolt 7 can be twisted to achieve this. First, twist the bolt 7 to separate the extrusion plate 8 from the sliding groove plate 5, so as to release the position of the sliding block 6. Then, the position of the sliding block 6 in the sliding groove can be adjusted according to the needs to determine the required shaking amplitude. After the position adjustment is completed, the bolt 7 is twisted again to make the extrusion plate 8 and the sliding groove plate 5 reattach, thereby fixing the position of the sliding block 6. In this way, by adjusting the position of the bolt 7, the shaking amplitude of the placement box 17 can be accurately controlled, so as to optimize the cleaning effect according to different cleaning needs.
[0037] Referring to Figures 4-6 , the stabilizing mechanism comprises a hydraulic rod 18, the output end of the hydraulic rod 18 is fixedly connected with a connecting rod 12, the hydraulic rod 18 is fixedly connected to the side wall of the slide rod 10, the bottom of the connecting rod 12 is fixedly connected with a placement plate 13, the side wall of the placement plate 13 is fixedly connected with a damping rotating shaft 15, the outer ring of the damping rotating shaft 15 is fixedly connected with a rotating plate 16, the top of the placement plate 13 is fixedly connected with a positioning block 14, the inside of the ultrasonic cleaning tank 1 is provided with a placement box 17, the placement box 17 is slidingly connected to the side wall of the positioning block 14, the bottom of the placement plate 13 is fixedly connected with a connecting column 19, the inside of the ultrasonic cleaning tank 1 is slidingly connected with a collection drawer 20, the inside of the collection drawer 20 is slidingly connected with a drawer 21, the inside of the collection drawer 20 is fixedly connected with a guide rod 22, and the connecting column 19 is slidingly connected to the side wall of the guide rod 22.
[0038] In the use of the device, the silicon nitride ceramic ball to be cleaned is placed in the placement box 17, and the placement box 17 is placed on the placement plate 13. In order to further ensure the stability of the placement box 17, the positioning block 14 is inserted into the interior of the placement box 17 to ensure that the placement box 17 does not slide or tilt during operation. Next, the rotating plate 16 is rotated by the damping shaft 15. During rotation, the rotating plate 16 serves to limit the placement box 17, avoiding the placement box 17 from falling, thereby ensuring the smooth progress of the cleaning process. In addition, the damping shaft 15 provides smooth and controlled rotational motion, avoiding rapid or unstable movement. During the shaking of the placement plate 13, the connecting column 19 at the bottom is slid on the guide rod 22. When the cleaning is completed, the hydraulic rod 18 is activated to lift the placement plate 13 upward, and the connecting column 19 and the guide rod 22 are cooperated to synchronously drive the collection drawer 20 to move upward. When the collection drawer 20 moves to the top of the ultrasonic cleaning tank 1, the drawer 21 is pulled out to clean the collected attachments.
[0039] Working principle: in the use of the device, the silicon nitride ceramic ball to be cleaned is placed in the placement box 17, and the placement box 17 is placed on the placement plate 13. In order to further ensure the stability of the placement box 17, the positioning block 14 is inserted into the interior of the placement box 17 to ensure that the placement box 17 does not slide or tilt during operation. Next, the rotating plate 16 is rotated by the damping shaft 15. During rotation, the rotating plate 16 serves to limit the placement box 17, avoiding the placement box 17 from falling, thereby ensuring the smooth progress of the cleaning process. In addition, the damping shaft 15 provides smooth and controlled rotational motion, avoiding rapid or unstable movement. During the shaking of the placement plate 13, the connecting column 19 at the bottom is slid on the guide rod 22. When the cleaning is completed, the hydraulic rod 18 is activated to lift the placement plate 13 upward, and the connecting column 19 and the guide rod 22 are cooperated to synchronously drive the collection drawer 20 to move upward. When the collection drawer 20 moves to the top of the ultrasonic cleaning tank 1, the drawer 21 is pulled out to clean the collected attachments.
[0040] After the placement box 17 is fixed, the motor 3 is started to drive the rotating disc 4 to rotate, thereby driving the screw 7 to move in a circular motion. When the screw 7 moves, it simultaneously slides in the interior of the limiting frame 11 and drives the limiting frame 11 to move. At this time, the limiting frame 11 swings left and right in the interior of the side frame 9 through the sliding rod 10, and drives the bottom placement box 17 to shake through the connecting rod 12. At this time, the ultrasonic cleaning tank 1 is started to achieve the effect of cleaning the silicon nitride ceramic ball. When the shaking amplitude of the placement box 17 needs to be changed, the extrusion plate 8 is separated from the sliding groove plate 5 by twisting the screw 7. Then, the position of the sliding block 6 is moved, and after the position is determined, the screw 7 is twisted again to make the extrusion plate 8 and the sliding groove plate 5 fit together to fix the position of the sliding block 6. By changing the position of the screw 7, the shaking amplitude of the placement box 17 is changed. When the cleaning is completed, the hydraulic rod 18 is started again to lift the placement plate 13 upward, and the connecting column 19 and the guide rod 22 are cooperated to synchronously drive the collection drawer 20 to move upward. When the collection drawer 20 moves to the top of the ultrasonic cleaning tank 1, the drawer 21 is pulled out to clean the collected attachments.
[0041] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A novel automatic cleaning device for silicon nitride ceramic balls, comprising an ultrasonic cleaning tank (1), characterized in that: The ultrasonic cleaning tank (1) top fixedly connected with top frame (2), the top frame (2) is provided with swing mechanism, the ultrasonic cleaning tank (1) inside is provided with stabilizing mechanism; Swing mechanism includes motor (3), the motor (3) is fixedly connected on the top of top frame (2), the top frame (2) output end fixedly connected with carousel (4), the carousel (4) bottom fixedly connected with chute plate (5), the chute plate (5) inside slidingly connected with sliding block (6), the chute plate (5) inside screw connection has bolt (7), the top frame (2) bottom fixedly connected with side frame (9), the side frame (9) inside slidingly connected with slide rod (10), the slide rod (10) between fixedly connected with limiting frame (11), the bolt (7) slidingly connected in the limiting frame (11) inside.
2. The automatic cleaning device for new silicon nitride ceramic balls according to claim 1, characterized in that: The stabilizing mechanism includes hydraulic rod (18), the hydraulic rod (18) output end fixedly connected with connecting rod (12), the hydraulic rod (18) is fixedly connected in the side wall of slide rod (10), the connecting rod (12) bottom fixedly connected with placing plate (13).
3. The automatic cleaning device for novel silicon nitride ceramic balls according to claim 2, characterized in that: The placing plate (13) side wall fixedly connected with damping shaft (15), the damping shaft (15) outer ring fixedly connected with rotating plate (16).
4. The automatic cleaning device for novel silicon nitride ceramic balls according to claim 3, characterized in that: The placing plate (13) top fixedly connected with positioning block (14), the ultrasonic cleaning tank (1) inside is provided with placing box (17).
5. The automatic cleaning device for novel silicon nitride ceramic balls according to claim 4, characterized in that: The placing box (17) slidingly connected in the side wall of positioning block (14).
6. The automatic cleaning device for novel silicon nitride ceramic balls according to claim 1, characterized in that: The carousel (4) side wall rotationally connected in the inside of top frame (2), the carousel (4) is arranged between side frame (9).
7. The automatic cleaning device for novel silicon nitride ceramic balls according to claim 1, characterized in that: The bolt (7) side wall fixedly connected with extrusion plate (8), the extrusion plate (8) and chute plate (5) are attached.
8. The automatic cleaning device for novel silicon nitride ceramic balls according to claim 2, characterized in that: The placing plate (13) bottom fixedly connected with connecting column (19), the ultrasonic cleaning tank (1) inside slidingly connected with collection drawer (20), the collection drawer (20) inside slidingly connected with drawer (21), the collection drawer (20) inside fixedly connected with guide rod (22), the connecting column (19) slidingly connected in the side wall of guide rod (22).