Molten aluminum slag salvaging device capable of automatically overturning
By designing an automatic flipping aluminum slag removal device, the problem of incomplete slag removal caused by the fixed connection of the filter disc was solved, achieving a highly efficient aluminum slag cleaning effect and simplifying the operation process.
Patent Information
- Application Number
- CN202520342742.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-28
AI Technical Summary
The filter disc of the existing aluminum molten metal slag removal device is fixedly connected to the lifting mechanism, resulting in incomplete slag removal and poor impurity removal.
An automatic flipping aluminum molten slag removal device was designed. The filter disc is connected by a lifting mechanism and has the freedom to flip vertically. Combined with a toggle mechanism, the filter disc is automatically flipped, ensuring that the filter disc can be vertically inserted into the aluminum molten slag and horizontally removed during the slag removal process.
It improves the slag removal effect, reduces the possibility of impurities on the surface of molten aluminum being pushed below the liquid surface, improves the efficiency of aluminum slag cleaning, and simplifies the operation process through an automatic flipping mechanism.
Smart Images

Figure CN223776019U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum alloy parts casting technical field especially relates to a kind of automatic turnover's aluminum liquid slag salvaging device. BACKGROUND
[0002] Aluminum alloy automobile parts in the casting process, to ensure the cleanliness for casting aluminum liquid, need to be carried out slag salvaging operation to aluminum liquid before filling, to remove the aluminum slag and other impurities floating in aluminum liquid, so as to ensure the quality of parts casting. The Chinese utility model patent with application No.202420663545X discloses an automatic turnover's aluminum liquid slag salvaging device aluminum liquid automatic slag salvaging device, which sets a filter disc corresponding to the pouring ladle diameter to clean the slag in the pouring ladle, increases the coverage area of the filter disc, improves the impurity cleaning effect, avoids the trouble of manually salvaging slag several times with a ladle, and the filter disc is driven by a lifting mechanism to complete automatic lifting and salvaging action, reducing the labor intensity of manual salvaging of workers. The workers can operate remotely from the salvaging site, improving the problem of long-term exposure of workers to dust environment and harming occupational health.
[0003] However, in actual application, since the filter disc and the lifting mechanism of the slag salvaging device are fixedly connected, i.e. the filter disc itself does not have a turnover function, when the filter disc enters the pouring ladle, the horizontally positioned filter disc will push the aluminum slag in the aluminum liquid downward to the bottom of the pouring ladle, which is not conducive to salvaging the impurities in the aluminum liquid, and there is a problem of incomplete salvaging of slag.
[0004] Therefore, it is necessary to develop a new type of slag salvaging device with a filter disc turnover function, so that when the filter disc enters the pouring ladle, the filter disc is turned to a vertical position and inserted into the aluminum liquid to avoid driving the impurities in the aluminum liquid downward and affecting the salvaging effect. When the filter disc approaches the bottom of the pouring ladle, the filter disc is turned to a horizontal position and upward to complete the salvaging operation. SUMMARY
[0005] The utility model aims at the above-mentioned problem, provides a kind of automatic turnover's aluminum liquid slag salvaging device to solve the problem of the filter disc of existing slag salvaging device fixed connection lifting mechanism, not conducive to aluminum slag salvaging, there is the problem of incomplete salvaging of slag.
[0006] To solve the above technical problems, the utility model adopts the technical scheme that:
[0007] An automatic turnover's aluminum liquid slag salvaging device, comprising a filter disc for salvaging aluminum slag, a filter hole is formed in the filter disc, the filter disc is connected to a frame body by a lifting mechanism, and the filter disc has a vertical direction turnover freedom on the lifting mechanism.
[0008] Preferably, the filter disc is connected with a rotating shaft in the diameter direction, a shaft hole is formed on the lifting rod of the lifting mechanism corresponding to the rotating shaft, the rotating shaft is rotationally connected with the shaft hole, and the rotating connection of the filter disc and the lifting mechanism is realized.
[0009] Preferably, a fan-shaped blocking groove is formed on the outer edge of the shaft hole, a limiting stopper is arranged on the rotating shaft corresponding to the fan-shaped blocking groove, the limiting stopper is slidingly connected with the fan-shaped groove, and the rotating angle of the rotating shaft is limited.
[0010] Preferably, a pushing mechanism is arranged corresponding to the filter disc, the pushing mechanism is used for automatically completing the overturning action of the filter disc, the pushing mechanism comprises a pushing rod hinged to a frame body, the front end of the pushing rod extends to the position of the filter disc, the tail end of the pushing rod is hinged to the frame body, a limiting frame is arranged corresponding to the pushing rod, and the rotating angle of the pushing rod is limited.
[0011] Preferably, a counterweight is arranged on the filter disc, so that the filter disc can keep a horizontal state without external force.
[0012] The beneficial effects of the utility model lie in that: in the utility model, the filter disc is rotationally connected with the lifting mechanism, during the slag salvaging operation, the filter disc can be overturned to an angle perpendicular to the surface of the aluminum liquid and kept in a vertical state and inserted into the aluminum liquid in the ladle below the surface of the aluminum liquid; during the slag salvaging, the filter disc is restored to a horizontal state, the lifting mechanism drives the filter disc to go up, and the aluminum slag and impurities in the aluminum liquid are salvaged. The filter disc inserted into the aluminum liquid in a vertical state reduces the contact area between the filter disc and the impurities on the surface of the aluminum liquid, effectively reduces the situation that the impurities on the surface of the aluminum liquid are pushed below the surface, and improves the slag salvaging effect. The setting of the pushing mechanism realizes the automatic control of the overturning state of the filter disc, and no additional power device is needed, and the structure is simple and practical. BRIEF DESCRIPTION OF DRAWINGS
[0013] The utility model will be explained further in detail in combination with the drawings and specific embodiments.
[0014] Figure 1 It is three-dimensional structure schematic view of the utility model use state.
[0015] Figure 2 It is plane structure schematic view of the utility model filter disc vertical state.
[0016] Figure 3 It is the local structure diagram of the lifting rod in the utility model.
[0017] Figure 4 It is the local structure diagram of the rotating shaft in the utility model.
[0018] In the diagram: 1--Filter disc; 11--Filter holes; 12--Rotating shaft; 13--Limit stop; 14--Counterweight; 2--Lifting mechanism; 21--Lifting rod; 22--Shaft hole; 23--Fan-shaped groove; 3--Frame; 4--Actuating mechanism; 41--Actuating rod; 42--Limit frame. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] like Figures 1-4 As shown, an automatic slag removal device for molten aluminum includes a filter disc 1 for slag removal. The filter disc 1 has filter holes 11. The filter disc 1 is connected to a frame 3 via a lifting mechanism 2, and the filter disc 1 has the freedom to rotate vertically on the lifting mechanism 2. During slag removal, the lifting mechanism 2 descends, causing the filter disc 1 to descend synchronously. When it reaches near the surface of the molten aluminum, the filter disc 1 rotates to an angle perpendicular to the surface of the molten aluminum and remains vertically inserted below the surface of the molten aluminum in the ladle. During slag removal, the filter disc 1 returns to a horizontal state, and the lifting mechanism 2 moves the filter disc 1 upward to remove the slag and impurities from the molten aluminum. In this embodiment, the vertical insertion of the filter disc 1 into the molten aluminum reduces the contact area between the filter disc 1 and impurities on the surface of the molten aluminum, effectively reducing the situation where impurities on the surface of the molten aluminum are pushed below the surface, thus improving the slag removal effect.
[0021] Preferably, the filter disc 1 is connected to a rotating shaft 12 in the diametrical direction, and the lifting rod 21 of the lifting mechanism 2 is provided with a shaft hole 22 corresponding to the rotating shaft 12. The rotating shaft 12 is rotatably connected to the shaft hole 22 to realize the rotatable connection between the filter disc 1 and the lifting mechanism 2.
[0022] Furthermore, such as Figures 3-4 As shown, a fan-shaped groove 23 is provided on the outer edge of the shaft hole 22. A limit stop 13 is provided on the rotating shaft 12 corresponding to the fan-shaped groove 23. The limit stop 13 is slidably connected to the fan-shaped groove and is used to limit the rotation angle of the rotating shaft 12, thereby limiting the flip angle of the filter plate 1. When the filter plate 1 moves downward, the limit stop 13 of the rotating shaft 12 slides to the upper limit position in the fan-shaped groove 23, so that the filter plate is vertically inserted into the aluminum liquid; when the filter plate 1 moves upward, the limit stop 13 of the rotating shaft 12 slides to the lower limit position in the fan-shaped groove 23, so that the filter plate moves upward in a horizontal state to remove slag.
[0023] Furthermore, such as Figures 1-2As shown, a toggle mechanism 4 is provided corresponding to the filter disc 1, used to automatically complete the flipping action of the filter disc 1. The toggle mechanism 4 includes a lever 41 with a hinged frame 3. The front end of the lever 41 extends to the position of the filter disc 1, and the tail end of the lever 41 is hinged to the frame 3. A limit frame 42 is provided corresponding to the lever 41 to limit the rotation angle of the lever 41. When the filter disc 1 moves downward, the bottom surface of the filter disc 1 will contact the lever 41. Under the limiting action of the limit frame 42, the lever 41 cannot flip downward, thus forming a toggle action on the downward filter disc 1, lifting the filter disc 1 to flip it and insert it into the molten aluminum as a vertical turntable; when moving upward, the upper end of the filter disc 1 will contact the lever 41 and push the lever 41 to flip upward, so that the filter disc 1 carrying aluminum dross can be smoothly separated from the molten aluminum. The setting of the toggle mechanism 4 realizes the automatic control of the flipping state of the filter disc 1, and no additional power device is required, making the structure simple and practical.
[0024] Furthermore, such as Figure 2 As shown, a counterweight 14 is provided on the filter disc 1 to keep the filter disc 1 in a horizontal state when no external force is applied. When the filter disc 1 moves downward and disengages from the lever 41, the filter disc 1 will automatically flip to a horizontal state under the bias of the counterweight 14, which facilitates upward slag removal and eliminates the need for a power source.
[0025] The above-disclosed embodiments are merely specific examples of this utility model, but this utility model is not limited thereto. For those skilled in the art, any modifications made without departing from the principle of this utility model should be considered as protected by this utility model.
Claims
1. A self-inverting aluminium metal skimming device, characterised in that: The application relates to a filter disc (1) for aluminum slag fetching, wherein filter holes (11) are arranged on the filter disc (1), the filter disc (1) is connected to a frame body (3) through a lifting mechanism (2), and the filter disc (1) has the freedom of vertical turning on the lifting mechanism (2).
2. The automatic tilting slag extractor according to claim 1, characterized in that: A rotating shaft (12) is connected to the filter disc (1) in the diameter direction, an axle hole (22) corresponding to the rotating shaft (12) is arranged on a lifting rod (21) of the lifting mechanism (2), the rotating shaft (12) is rotationally connected to the axle hole (22), and the rotating connection between the filter disc (1) and the lifting mechanism (2) is realized.
3. The automatic tilting slag extractor according to claim 2, characterized in that: A fan-shaped blocking groove (23) is arranged on the outer edge of the axle hole (22), a limiting stop (13) corresponding to the fan-shaped blocking groove (23) is arranged on the rotating shaft (12), the limiting stop (13) is slidingly connected to the fan-shaped groove, and the rotating angle of the rotating shaft (12) is limited.
4. The automatic tilting slag extractor according to claim 1, characterized in that: A driving mechanism (4) corresponding to the filter disc (1) is arranged, the driving mechanism (4) is used for driving the filter disc (1) to automatically complete the turning action, the driving mechanism (4) comprises a driving rod (41) hinged to the frame body (3), the front end of the driving rod (41) extends to the position of the filter disc (1), the tail end of the driving rod (41) is hinged to the frame body (3), a limiting frame (42) corresponding to the driving rod (41) is arranged, and the rotating angle of the driving rod (41) is limited.
5. The automatic tilting slag extractor according to claim 3, characterized in that: A counterweight (14) is arranged on the filter disc (1), so that the filter disc (1) can keep a horizontal state without external force.