Aluminum material shearing device facilitating feeding

Abstract

The utility model relates to the field of aluminum materials, in particular to an aluminum material shearing device convenient for feeding, which comprises a base, a main body for bearing an aluminum material shearing component, a shearing table and an electric sliding rail arranged above the base and used for shearing the aluminum material. According to the aluminum material shearing device, the shearing table, the clamping table, the feeding frame, the first feeding roller, the second feeding roller, the infrared distance grating and the feeding limiting plate are arranged, when the aluminum material shearing device is used, an aluminum material before being sheared can be placed on the feeding frame firstly, and therefore the aluminum material can be stably pushed to be fed under the driving of the first feeding roller and the second feeding roller; when the aluminum material passes through the infrared distance gratings on the two sides, the distance is detected by the infrared distance gratings, then the positions of the feeding limiting plates on the two sides are adjusted by the distance air cylinders, and the aluminum material on the first feeding roller and the second feeding roller is subjected to limiting rolling feeding through the feeding limiting plates.

Description

Technical Field

[0001] This utility model relates to the field of aluminum materials, specifically to an aluminum material cutting device that facilitates feeding. Background Technology

[0002] Aluminum, due to its excellent electrical conductivity and lightweight properties, has become the preferred material for power transmission lines. Aluminum's conductivity far exceeds that of copper of the same volume, ensuring the power grid can efficiently and stably transmit large currents. At the same time, aluminum's lightweight nature reduces the load on wires and extends their service life. Therefore, the State Grid Corporation of China has a wide range of applications and involvement in the aluminum industry, commonly using it in transmission lines, transformers, power fittings, and transmission towers. The State Grid not only focuses on the application of aluminum in power grid construction but also actively extends its reach upstream in the aluminum industry chain. Aluminum cutting devices are needed during the use of aluminum materials. These devices are mechanical equipment used to cut or shear aluminum materials and play a crucial role in the aluminum processing industry. They are widely used in aluminum processing industries such as aluminum alloy door and window manufacturing, automobile manufacturing, and aerospace. They improve production efficiency, ensure product quality, and reduce production costs, making them indispensable equipment in the aluminum processing industry.

[0003] A search revealed an aluminum material processing and cutting device (publication number CN218657036U). This device includes a support frame, a drive frame mounted on the side wall of the upper surface of the support frame, a connecting block mounted on the upper surface of the support frame, a motor mounted on the upper surface of the support frame, and a cutting blade mounted on the upper surface of the support frame. A cooling device is provided on the side wall of the connecting block. The cooling device includes a slide rail, the side wall of which is fixedly connected to the connecting block. A sliding frame is slidably connected to the side wall of the slide rail. An L-shaped plate of the sliding frame has a screw threaded horizontally into its long arm. A nozzle is fixedly connected to the end of the screw near the cutting blade. A water pipe is connected to the arc surface of the nozzle. The lower surface of a water pump is fixedly connected to the connecting block. This invention solves the problem that the fixed installation structure of this method prevents the spraying of water to cool the cutting blade at different positions.

[0004] In the operation of existing aluminum cutting devices, if the device lacks convenient feeding capabilities for batch cutting of aluminum materials, manual placement of the aluminum materials on the cutting table is required. This increases operation time and reduces production efficiency. Furthermore, the aluminum cutting device in the aforementioned comparative case also lacks convenient feeding capabilities, requiring manual adjustment of the position and spacing of the aluminum materials during the feeding process. Over time, this will also affect the cutting accuracy and production efficiency of the aluminum cutting device.

[0005] Therefore, it is necessary to invent an aluminum material cutting device that facilitates feeding to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide an aluminum cutting device that facilitates feeding. By using a cutting table, clamping table, feeding rack, first feeding roller, second feeding roller, infrared spacing grating, and feeding limit plate, the device achieves convenient feeding capabilities, automatically feeding aluminum into the cutting table without manual intervention, thus improving feeding efficiency. This design also allows for continuous operation, reducing downtime and manual operation time, further enhancing production efficiency. Furthermore, the convenient feeding capability improves feeding accuracy and enhances performance over long-term use. The improved feeding efficiency, enhanced feeding stability, optimized feeding flexibility, and enhanced safety of the aluminum cutting device address the shortcomings of existing technologies. In the process of batch cutting aluminum materials, if the device lacks convenient feeding capabilities, manual placement of the aluminum materials on the cutting table is required, increasing operation time and reducing production efficiency. Furthermore, the aluminum cutting device in the aforementioned comparative case also lacks convenient feeding capabilities, necessitating manual adjustment of the aluminum material's position and spacing during feeding. Over time, this negatively impacts the cutting accuracy and production efficiency of the aluminum cutting device.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an aluminum material cutting device that facilitates feeding, including a base for supporting the main body of the aluminum material cutting assembly;

[0008] A shearing table is set above the base for cutting aluminum materials. An electric slide rail is set above the shearing table, and an electric sliding sleeve is movably connected to the outside of the electric slide rail. A clamping table is fixedly installed above the electric sliding sleeve. A fixing bolt passes through the top of the clamping table, and a side clamping frame is movably connected to the top of the fixing bolt. A first telescopic cylinder is set inside the side clamping frame, and an anti-slip clamping plate is fixedly installed at the front end of the first telescopic cylinder.

[0009] A feeding rack is set above the base to assist in feeding. A drive motor is set on the outside of the feeding rack. A first feeding roller is fixedly installed at the output end of the drive motor. A second feeding roller is set on one side of the first feeding roller. A drive control module is fixedly installed on the outside of the feeding rack. An external wire is fixedly connected to the outside of the drive control module. An infrared spacing grating is fixedly connected to the other end of the external wire.

[0010] A fixed frame is set above the feeding rack and is used to connect and install the spacing cylinder. A feeding limit plate is fixedly installed at the front end of the spacing cylinder.

[0011] Preferably, the clamping table is threadedly connected to the side clamping frame, and the anti-slip clamping plate is symmetrically arranged about the central axis of the clamping table.

[0012] Preferably, a collection box is provided below the shearing table, a support frame is fixedly installed above the shearing table, a hydraulic cylinder is fixedly installed on the top of the support frame, a hydraulic rod is movably connected inside the hydraulic cylinder, and a shearing blade is fixedly installed at the other end of the hydraulic rod.

[0013] Preferably, a second telescopic cylinder is provided below the support frame, and an abutment plate is fixedly installed at the bottom end of the second telescopic cylinder.

[0014] Preferably, the first feeding roller is movably connected to the feeding frame, and the second feeding roller is evenly distributed on the feeding frame.

[0015] Preferably, the fixed frame is fixedly connected to the feeding frame, and the feeding limiting plate is movably connected to the fixed frame.

[0016] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0017] 1. This utility model includes a shearing table, a clamping table, a feeding rack, a first feeding roller, a second feeding roller, an infrared spacing grating, and feeding limit plates. When using this aluminum shearing device, the aluminum material to be sheared can be placed on the feeding rack. Driven by the first and second feeding rollers, the aluminum material is steadily fed. As the aluminum material passes through the infrared spacing gratings on both sides, the gratings detect the spacing, and then the spacing cylinder adjusts the position of the feeding limit plates on both sides. The feeding limit plates limit and roll the aluminum material on the first and second feeding rollers, effectively preventing the aluminum material from shifting or rolling during the feeding process. The automatic feeding mechanism further improves feeding accuracy, ensuring the accuracy of each feeding. The aluminum material detached from the feeding rack is then clamped by the clamping table and sent to the cutting blade. This gives the aluminum material cutting device the ability to feed materials automatically, without manual intervention, thus improving feeding efficiency. Moreover, this design allows the aluminum material cutting device to operate continuously, reducing downtime and manual operation time, further improving production efficiency. In addition, the aluminum material cutting device with the ability to feed materials also improves feeding accuracy, feeding efficiency, feeding stability, feeding flexibility, and safety over long-term use.

[0018] 2. This utility model is equipped with a clamping table, fixing bolts, side clamping frame, first telescopic cylinder, anti-slip clamping plate, second telescopic cylinder, and contact plate. When using this aluminum cutting device, after the aluminum material is received by the clamping table, the aluminum material is clamped from both sides by the first telescopic cylinder and the anti-slip clamping plate. After being fed to the cutting blade, the second telescopic cylinder on the side of the cutting blade drives the contact plate to press down, pressing the front end of the aluminum material. This can further fix the position of the aluminum material, ensuring that the cutting blade can accurately cut the aluminum material. Moreover, this can also prevent aluminum material from splashing, improve operational safety, and the automated clamping and pressing design reduces manual intervention and reduces the labor intensity of operators. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the clamping table structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the shear blade structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the first feeding roller structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the feeding limit plate structure of this utility model.

[0025] Explanation of reference numerals in the attached figures:

[0026] 1. Base; 2. Shearing table; 3. Electric slide rail; 4. Electric sliding sleeve; 5. Clamping table; 6. Fixing bolt; 7. Side clamping frame; 8. First telescopic cylinder; 9. Anti-slip clamping plate; 10. Collection box; 11. Support frame; 12. Hydraulic cylinder; 13. Hydraulic rod; 14. Shearing blade; 15. Second telescopic cylinder; 16. Contact plate; 17. Feeding rack; 18. Drive motor; 19. First feeding roller; 20. Second feeding roller; 21. Drive control module; 22. External wiring; 23. Infrared spacing grating; 24. Fixing frame; 25. Spacing cylinder; 26. Feeding limit plate. Detailed Implementation

[0027] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0028] This utility model provides, for example Figure 1-5 The aluminum material cutting device shown includes a base 1, which is used to support the main body of the aluminum material cutting assembly.

[0029] A shearing table 2 is set above the base 1 for cutting aluminum materials. An electric slide rail 3 is set above the shearing table 2. An electric sliding sleeve 4 is movably connected to the outside of the electric slide rail 3. A clamping table 5 is fixedly installed above the electric sliding sleeve 4. A fixing bolt 6 passes through the top of the clamping table 5. A side clamping frame 7 is movably connected to the top of the fixing bolt 6. A first telescopic cylinder 8 is set inside the side clamping frame 7. An anti-slip clamping plate 9 is fixedly installed at the front end of the first telescopic cylinder 8.

[0030] A feeding rack 17 is set above the base 1 to assist in feeding. A drive motor 18 is set on the outside of the feeding rack 17. A first feeding roller 19 is fixedly installed at the output end of the drive motor 18. A second feeding roller 20 is set on one side of the first feeding roller 19. A drive control module 21 is fixedly installed on the outside of the feeding rack 17. An external wiring 22 is fixedly connected to the outside of the drive control module 21. An infrared spacing grating 23 is fixedly connected to the other end of the external wiring 22.

[0031] A fixed frame 24 is positioned above the feeding frame 17 and is used to connect and install the spacing cylinder 25. A feeding limit plate 26 is fixedly installed at the front end of the spacing cylinder 25. When the aluminum material passes through the infrared spacing gratings 23 on both sides, the spacing size is first detected by the infrared spacing gratings 23. Then, the spacing cylinder 25 adjusts the position of the feeding limit plates 26 on both sides. The feeding limit plates 26 limit the rolling feeding of the aluminum material on the first feeding roller 19 and the second feeding roller 20, effectively preventing the aluminum material from shifting or rolling during the feeding process, further improving the feeding accuracy and ensuring the accuracy of each feeding.

[0032] like Figure 1 , Figure 2 and Figure 3As shown, the clamping table 5 is threadedly connected to the side clamping frame 7. The anti-slip clamping plate 9 is symmetrically arranged around the central axis of the clamping table 5. After the clamping table 5 receives the aluminum material fed up, the aluminum material is clamped left and right by the first telescopic cylinder 8 and the anti-slip clamping plate 9. A collection box 10 is set below the shearing table 2. A support frame 11 is fixedly installed above the shearing table 2. A hydraulic cylinder 12 is fixedly installed on the top of the support frame 11. A hydraulic rod 13 is movably connected inside the hydraulic cylinder 12. A shearing blade 14 is fixedly installed at the other end of the hydraulic rod 13. The collection box 10 is used to hold the cut aluminum material, so as to facilitate the collection and retrieval of the aluminum material. A second telescopic cylinder 15 is set below the support frame 11. An abutment plate 16 is fixedly installed at the bottom of the second telescopic cylinder 15. The second telescopic cylinder 15 on the side of the shearing blade 14 drives the abutment plate 16 to press down and press the front end of the aluminum material. This can further fix the position of the aluminum material and ensure that the shearing blade 14 can accurately cut the aluminum material.

[0033] like Figure 1 , Figure 4 and Figure 5 As shown, the first feeding roller 19 is movably connected to the feeding frame 17, and the second feeding roller 20 is evenly distributed on the feeding frame 17. The aluminum material before being cut can be placed on the feeding frame 17. In this way, the aluminum material will be steadily pushed to feed under the drive of the first feeding roller 19 and the second feeding roller 20. The fixed frame 24 is fixedly connected to the feeding frame 17, and the feeding limit plate 26 is movably connected to the fixed frame 24. The feeding limit plate 26 has a simple structure and is easy to operate. If a fault occurs, it is convenient for maintenance personnel to maintain it in time without delaying the normal use of the device.

[0034] The working principle of this utility model is as follows: First, connect the external power supply and take out the aluminum material to be cut. Place the aluminum material on the feeding rack 17 before cutting. Then, turn on the drive motor 18 to drive the first feeding roller 19 to rotate. The rotating first feeding roller 19 and the movable auxiliary second feeding roller 20 steadily push the aluminum material for feeding. Then, when the aluminum material passes through the infrared spacing gratings 23 on both sides, the spacing size is first detected by the infrared spacing gratings 23. Then, the spacing cylinder 25 adjusts the position of the feeding limit plates 26 on both sides. The feeding limit plates 26 control the first feeding roller 19. The aluminum material on the second feeding roller 20 is fed by a limiting rolling mechanism, which effectively prevents the aluminum material from shifting or rolling during the feeding process, further improving the feeding accuracy and ensuring the accuracy of each feeding. Then, the switch of the electric slide rail 3 is turned on, allowing the electric slide rail 3 to drive the clamping table 5 to the end of the feeding rack 17. In this way, the aluminum material detached from the feeding rack 17 will be received by the clamping table 5. Next, the switch of the first telescopic cylinder 8 is turned on, and the aluminum material is clamped from left to right by the first telescopic cylinder 8 and the anti-slip clamping plate 9. Then, driven by the electric slide rail 3, the position where the aluminum material is to be cut is moved precisely to the cutting blade 14, and then the cutting blade... The second telescopic cylinder 15 on the side of 14 drives the contact plate 16 to press down, pressing the front end of the aluminum material. This further fixes the position of the aluminum material, ensuring that the shearing blade 14 can accurately cut the aluminum material. It also prevents aluminum from splashing, improving operational safety. At this time, the external motor of the shearing blade 14 is directly started, causing the motor to drive the blade of the shearing blade 14 to rotate. Under the steady push of the hydraulic cylinder 12 and hydraulic rod 13, the shearing of the aluminum material is completed. The collection box 10 is located below the shearing table 2 to hold the cut aluminum material, facilitating its collection and retrieval. This completes the entire aluminum material shearing process. The process enables the aluminum cutting device to automatically feed aluminum material into the cutting table 2 without manual intervention, thus improving feeding efficiency. This design also allows for continuous operation, reducing downtime and manual operation time, further enhancing production efficiency. After completing the installation and use of the aluminum cutting device according to the above procedures, turn off the switch of the electric slide rail 3, and turn off the switches of the first telescopic cylinder 8 and the second telescopic cylinder 15. If not used for a long period, simply disconnect the external power supply. This completes the usage process of the easy-to-feed aluminum cutting device.

[0035] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An aluminum material cutting device that facilitates feeding, characterized in that: include The base (1) is the main body for supporting the aluminum shearing assembly; A shearing table (2) is set above the base (1) for cutting aluminum materials. An electric slide rail (3) is set above the shearing table (2). An electric slide sleeve (4) is movably connected to the outside of the electric slide rail (3). A clamping table (5) is fixedly installed above the electric slide sleeve (4). A fixing bolt (6) passes through the top of the clamping table (5). A side clamping frame (7) is movably connected to the top of the fixing bolt (6). A first telescopic cylinder (8) is set inside the side clamping frame (7). An anti-slip clamping plate (9) is fixedly installed at the front end of the first telescopic cylinder (8). A feeding rack (17) is set above the base (1) for assisting feeding. A drive motor (18) is set on the outside of the feeding rack (17). A first feeding roller (19) is fixedly installed at the output end of the drive motor (18). A second feeding roller (20) is set on one side of the first feeding roller (19). A drive control module (21) is fixedly installed on the outside of the feeding rack (17). An external wire (22) is fixedly connected to the outside of the drive control module (21). An infrared spacing grating (23) is fixedly connected to the other end of the external wire (22). A fixed frame (24) is set above the feeding frame (17) for connecting and installing the spacing cylinder (25), and a feeding limit plate (26) is fixedly installed at the front end of the spacing cylinder (25).

2. The aluminum material cutting device for easy feeding according to claim 1, characterized in that: The clamping table (5) is threadedly connected to the side clamping frame (7), and the anti-slip clamping plate (9) is symmetrically arranged with respect to the central axis of the clamping table (5).

3. The aluminum material cutting device for easy feeding according to claim 1, characterized in that: A collection box (10) is provided below the shearing table (2), and a support frame (11) is fixedly installed above the shearing table (2). A hydraulic cylinder (12) is fixedly installed on the top of the support frame (11), and a hydraulic rod (13) is movably connected inside the hydraulic cylinder (12). A shearing blade (14) is fixedly installed at the other end of the hydraulic rod (13).

4. The aluminum material cutting device for easy feeding according to claim 3, characterized in that: A second telescopic cylinder (15) is provided below the support frame (11), and an abutment plate (16) is fixedly installed at the bottom end of the second telescopic cylinder (15).

5. The aluminum material cutting device for easy feeding according to claim 1, characterized in that: The first feeding roller (19) is movably connected to the feeding frame (17), and the second feeding roller (20) is evenly distributed on the feeding frame (17).

6. The aluminum material cutting device for easy feeding according to claim 1, characterized in that: The fixed frame (24) is fixedly connected to the feeding frame (17), and the feeding limit plate (26) is movably connected to the fixed frame (24).

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