Metal material machining waste chip treatment device

By designing a metal processing waste chip treatment device with a separation mechanism and crushing components, the problem of separating waste chips from coolant has been solved, achieving effective crushing of waste chips and recycling of coolant, thus improving resource utilization efficiency.

CN223776674UActive Publication Date: 2026-01-09YUNNAN KUNLI RESOURCES TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520320910.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-09
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Existing metal processing waste disposal equipment is unable to effectively separate waste chips and coolant, resulting in solid-liquid mixed waste chips that are not conducive to subsequent recycling.

Method used

A metal processing waste chip treatment device including a separation mechanism and a crushing component was designed. The separation mechanism separates the waste chips from the coolant through a partition, a guard plate and a trough. The crushing component crushes the waste chips into uniform sizes through a drive motor and a crushing roller.

Benefits of technology

It achieves effective separation of waste and coolant, allowing the coolant to be recycled and reused, and crushing the waste into uniform sizes for easy subsequent recycling and reuse, thus reducing resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a metal material processing waste chip treatment device, which belongs to the field of metal processing, and comprises an upper box body and a lower box body, the upper box body and the lower box body are mutually combined into a whole, the top of the upper box body is provided with a separation mechanism, and the upper box body and the lower box body are internally provided with crushing components. By means of the separating mechanism, large leftover materials can enter from the second protective plate to be crushed in a centralized mode, small disintegrating slag can enter from the first protective plate along with cooling liquid, due to the fact that a plurality of leakage grooves are formed in the separating plate, liquid in mixed waste scraps can flow out from the leakage grooves, and the liquid in the waste scraps can flow out from the second protective plate. And the liquid part, such as cutting oil or cutting fluid, which falls into the collecting box and is collected and separated intensively, can be recycled after being purified, so that the resource waste is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of metal processing, and more specifically, to a device for treating waste chips from metal material processing. Background Technology

[0002] With the rapid development of the metal processing industry, a large amount of waste is generated during the processing of metal materials. If this waste is not treated in time, it will not only occupy a lot of space, but may also pollute the production environment, affecting processing efficiency and product quality. However, existing waste collection devices still have the following shortcomings:

[0003] When processing metal materials, coolant needs to be continuously sprayed to cool the processing area. During the processing, the waste chips generated will mix with the coolant. Existing devices are not convenient for separating the waste chips from the coolant during subsequent centralized processing of the waste chips, and the solid-liquid mixture of waste chips is not conducive to subsequent recycling. Therefore, a waste chip treatment device for metal material processing is proposed. Utility Model Content

[0004] The purpose of this invention is to address the problem that existing devices are inconvenient to separate waste and coolant during subsequent centralized processing of waste, and that the solid-liquid mixture of waste is not conducive to subsequent recycling.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0006] A waste disposal device for metal processing is proposed to improve the above-mentioned problems.

[0007] The present invention is as follows: it includes an upper box and a lower box, which are combined into a whole. A separation mechanism is provided on the top of the upper box, and a crushing component is provided inside the upper box and the lower box.

[0008] The separation mechanism includes a partition, a first guard plate, a second guard plate, a separation plate, a buffer protection plate, a trough, and a collection box. The partition is fixedly installed in the middle part of the upper housing. The first guard plate and the second guard plate are respectively fixedly installed on both sides of the partition and located on the upper housing. The separation plate is snapped between the first guard plates on both sides and is installed at an angle between the first guard plates. One end of the buffer protection plate is installed on the side of the partition facing the first guard plate through a coil spring shaft. The trough is evenly opened on the surface of the separation plate. The collection box is fixedly installed on one side of the upper housing and located below the separation plate.

[0009] As a preferred technical solution of this utility model, the crushing assembly includes a drive motor, an output shaft, a crushing roller, pulleys and a belt. The drive motor is fixedly installed on one side of the lower housing by a mounting base. One end of the output shaft is fitted to the output end of the drive motor. The crushing roller is rotatably installed inside the upper and lower housings. There are two sets of pulleys, which are respectively installed on one end of the output shaft and the crushing roller. The belt is installed between the two sets of pulleys.

[0010] As a preferred technical solution of this utility model, a reinforcing plate is fixedly installed at the bottom of the lower box, and four sets of supporting legs are fixedly installed at the bottom of the reinforcing plate. A collection compartment is slidably arranged between two sets of the reinforcing plates.

[0011] As a preferred technical solution of this utility model, three sets of observation windows are provided on one side of the lower housing, and the three sets of observation windows are horizontally distributed.

[0012] As a preferred technical solution of this utility model, a support platform is fixedly installed on both sides of the lower box, and a bearing seat is fixedly installed on the support platform.

[0013] As a preferred technical solution of this utility model, the pulley and the belt are connected by a V-belt for transmission.

[0014] As a preferred technical solution of this utility model, lighting lamps are installed on the inner sides of both the first and second protective plates. The lighting lamps are controlled by an external power source, and the separation plate is detachable between the first and second protective plates.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. Through the separation mechanism, larger scraps can enter through the second guard plate for centralized crushing, while smaller fragments will enter through the first guard plate along with coolant. Since there are many troughs on the separation plate, the liquid in the mixed waste will flow out from the troughs and fall into the collection box for centralized collection. The separated liquid portion, such as cutting oil or cutting fluid, can be purified and recycled, reducing resource waste.

[0017] 2. Through the set crushing components, the crushing roller rotates under the drive of the drive motor, thereby crushing the material waste falling from above, crushing waste of different sizes into uniform size, which facilitates subsequent recycling and reuse. Attached Figure Description

[0018] Figure 1 A schematic diagram of the metal material processing waste disposal device provided by this utility model;

[0019] Figure 2A schematic diagram of the overall structure of the metal material processing waste disposal device provided by this utility model;

[0020] Figure 3 A schematic diagram of the overall structure of the metal material processing waste disposal device provided by this utility model;

[0021] Figure 4 A cross-sectional structural schematic diagram of the metal material processing waste disposal device provided by this utility model;

[0022] Figure 5 A schematic diagram of the separation plate structure of the metal material processing waste disposal device provided by this utility model.

[0023] The diagram shows: 1. Upper housing; 2. Lower housing; 3. Separation mechanism; 4. Crushing assembly; 301. Partition plate; 302. First guard plate; 303. Second guard plate; 304. Separation plate; 305. Buffer protection plate; 306. Slot; 307. Collection box; 401. Drive motor; 402. Output shaft; 403. Crushing roller; 404. Pulley; 405. Belt; 5. Reinforcing plate; 6. Support leg; 7. Collection bin; 8. Observation window; 9. Support platform; 10. Bearing seat; 11. Lighting lamp. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0025] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0026] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0028] like Figure 1-5As shown, this embodiment proposes a metal material processing waste disposal device, including an upper box 1 and a lower box 2, which are combined into a whole. A separation mechanism 3 is provided on the top of the upper box 1, and a crushing component 4 is provided inside the upper box 1 and the lower box 2.

[0029] like Figure 2 , Figure 3 and Figure 4 As shown, the separation mechanism 3 includes a partition 301, a first guard plate 302, a second guard plate 303, a separation plate 304, a buffer protection plate 305, a trough 306, and a collection box 307. The partition 301 is fixedly installed in the middle part of the upper box 1. The first guard plate 302 and the second guard plate 303 are respectively fixedly installed on both sides of the partition 301 and located on the upper box 1. The separation plate 304 is snapped between the first guard plates 302 on both sides and is installed at an angle between the first guard plates 302. One end of the buffer protection plate 305 is installed on the side of the partition 301 facing the first guard plate 302 through a coil spring shaft. The trough 306 is evenly opened on the surface of the separation plate 304. The collection box 307 is fixedly installed on one side of the upper box 1 and located below the separation plate 304. For larger scraps, they enter through the second guard plate 303 for centralized crushing. Smaller fragments enter through the first guard plate 302 along with the coolant. The liquid in the mixed waste flows out through the trough 306 and falls into the collection box 307 for centralized collection, facilitating subsequent recycling.

[0030] like Figure 3 and Figure 4 As shown, the crushing assembly 4 includes a drive motor 401, an output shaft 402, a crushing roller 403, pulleys 404, and a belt 405. The drive motor 401 is fixedly mounted on one side of the lower housing 2 via a mounting base. One end of the output shaft 402 is fitted onto the output end of the drive motor 401. The crushing roller 403 is rotatably mounted inside the upper housing 1 and the lower housing 2. There are two sets of pulleys 404, which are respectively mounted on one end of the output shaft 402 and the crushing roller 403. The belt 405 is installed between the two sets of pulleys 404. When the drive motor 401 operates, it drives the output shaft 402 to rotate, which in turn drives the crushing roller 403 to rotate via the pulleys 404 and the belt 405, thereby crushing waste of different sizes into uniform sizes.

[0031] like Figure 3 As shown, a reinforcing plate 5 is fixedly installed at the bottom of the lower housing 2, and four sets of support legs 6 are fixedly installed at the bottom of the reinforcing plate 5. A collection bin 7 is slidably arranged between two sets of reinforcing plates 5. The crushed waste falls into the collection bin 7 below for unified collection. When the collection bin 7 is full, it can be replaced.

[0032] like Figure 3As shown, three sets of observation windows 8 are provided on one side of the lower housing 2, and the three sets of observation windows 8 are horizontally distributed. This facilitates the operator's observation of the internal crushing situation.

[0033] like Figure 1 As shown, support platforms 9 are fixedly installed on both sides of the lower housing 2, and bearing seats 10 are fixedly installed on the support platforms 9. The bearing seats 10 provide better rotation conditions for the crushing roller 403.

[0034] like Figure 2 As shown, a V-belt is used for transmission between pulley 404 and belt 405. Increasing the friction between pulley 404 and belt 405 is beneficial for transmission.

[0035] like Figure 1 As shown, lighting lamps 11 are installed on the inner sides of both the first guard plate 302 and the second guard plate 303. The lighting lamps 11 are controlled by an external power supply. The separation plate 304 is detachable between the first guard plate 302. The lighting lamps 11 provide illumination, which is beneficial to the operation. At the same time, the detachable separation plate 304 is easy to replace after long-term use and damage.

[0036] Specifically, when this metal processing waste disposal device is in use: the drive motor 401 works, driving the output shaft 402 to rotate, and then drives the crushing roller 403 to rotate through the pulley 404 and belt 405. Larger scraps enter the equipment from the second guard plate 303 for centralized crushing, while smaller fragments enter from the first guard plate 302 along with the coolant. Since the separation plate 304 is equipped with many troughs 306, the liquid in the mixed waste will flow out from the troughs 306 and fall into the collection box 307 for centralized collection. The separated liquid portion can be purified and recycled. The crushed waste falls into the collection bin 7 below for unified collection. When the collection bin 7 is full, it can be replaced.

[0037] All technical features in this embodiment can be freely combined according to actual needs.

[0038] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A metal material processing waste disposal device, comprising an upper housing (1) and a lower housing (2), characterized in that, The upper box (1) and the lower box (2) are combined into a whole. The top of the upper box (1) is provided with a separation mechanism (3). The interior of the upper box (1) and the lower box (2) is provided with a crushing component (4). The separation mechanism (3) includes a partition (301), a first guard plate (302), a second guard plate (303), a separation plate (304), a buffer protection plate (305), a trough (306), and a collection box (307). The partition (301) is fixedly installed in the middle part of the upper box (1). The first guard plate (302) and the second guard plate (303) are respectively fixedly installed on both sides of the partition (301) and located on the upper box (1). The separation plate (304) 304) is snapped between the first guard plates (302) on both sides, and the separation plate (304) is installed at an angle between the first guard plates (302). One end of the buffer protection plate (305) is installed on the side of the partition plate (301) facing the first guard plate (302) through a coil spring shaft. The trough (306) is evenly opened on the surface of the separation plate (304). The collection box (307) is fixedly installed on one side of the upper box (1) and located below the separation plate (304).

2. The metal material processing waste treatment device according to claim 1, characterized in that, The crushing assembly (4) includes a drive motor (401), an output shaft (402), a crushing roller (403), pulleys (404), and a belt (405). The drive motor (401) is fixedly installed on one side of the lower housing (2) by a mounting base. One end of the output shaft (402) is fitted to the output end of the drive motor (401). The crushing roller (403) is rotatably installed inside the upper housing (1) and the lower housing (2). There are two sets of pulleys (404), which are respectively installed on one end of the output shaft (402) and the crushing roller (403). The belt (405) is installed between the two sets of pulleys (404).

3. The metal material processing waste treatment device according to claim 1, characterized in that, A reinforcing plate (5) is fixedly installed at the bottom of the lower box (2), and four sets of supporting legs (6) are fixedly installed at the bottom of the reinforcing plate (5). A collection chamber (7) is slidably arranged between two sets of reinforcing plates (5).

4. The metal material processing waste treatment device according to claim 1, characterized in that, Three sets of observation windows (8) are provided on one side of the lower housing (2), and the three sets of observation windows (8) are horizontally distributed.

5. The metal material processing waste treatment device according to claim 1, characterized in that, Both sides of the lower housing (2) are fixedly installed with support platforms (9), and bearing seats (10) are fixedly installed on the support platforms (9).

6. The metal material processing waste treatment device according to claim 2, characterized in that, The pulley (404) and belt (405) are connected by a V-belt.

7. The metal material processing waste treatment device according to claim 1, characterized in that, Lighting lamps (11) are installed on the inner sides of the first guard plate (302) and the second guard plate (303). The lighting lamps (11) are controlled by an external power source. The separation plate (304) is detachable between the first guard plate (302).