Grinding and polishing device for gas valve
By combining the drive motor and the clamping cylinder, the gas valve can be polished in all directions, solving the problem of difficulty in polishing in all directions in the existing technology and improving the polishing effect.
Patent Information
- Application Number
- CN202520142514.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing technology makes it difficult to polish gas valves from all angles, resulting in poor polishing results.
By employing the coordination of a drive motor, drive shaft, conveyor belt, right support shaft, and left support shaft, along with the coordination of drive bevel gear, driven bevel gear, driven shaft, top plate, movable rod, and slide plate, the horizontal reciprocating motion of the grinding disc is achieved. In conjunction with the clamping cylinder and side rod, the gas valve is fixed and ground in all directions.
The gas valve underwent comprehensive grinding and polishing, resulting in improved polishing performance.
Smart Images

Figure CN223776783U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of gas valve processing technology, specifically a grinding and polishing device for gas valves. Background Technology
[0002] Gas valves are safety devices for gas pipelines and related gas facilities. They are mainly used to cut off, connect, and regulate the gas in the pipeline to ensure safe use. Gas valves have good control characteristics and sealing performance and are suitable for pipelines carrying various gas media such as city gas, liquefied petroleum gas, natural gas, and oxygen. Gas valves require polishing during the manufacturing process.
[0003] In existing technology, when polishing gas valves, the gas valve is usually fixed and then rotated, and then polished by a polishing disc. However, this method can only achieve rotational polishing of the gas valve, and it is difficult to polish the gas valve from all angles, resulting in poor results. Utility Model Content
[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a grinding and polishing device for gas valves, which effectively solves the problem that it is currently difficult to grind gas valves in all directions.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a grinding and polishing device for gas valves, comprising a base, wherein a grinding mechanism is provided on the base;
[0006] The grinding mechanism includes a left and a right vertical plate symmetrically fixed to the top of the base. The left and right vertical plates are arranged parallel to each other. A left support shaft and a right support shaft are rotatably connected to the side of the left and right vertical plates that are close to each other, respectively. An abutment plate is fixedly installed on the outside of the left support shaft. Two U-shaped round rods are symmetrically fixedly connected between the top of the left and right vertical plates. A sliding plate is movably sleeved between the two U-shaped round rods. An adjusting cylinder is fixedly installed at the bottom of the sliding plate. A lifting plate is fixedly installed at the bottom of the adjusting cylinder. A grinding motor is fixedly installed at the bottom of the lifting plate. A grinding disc is fixedly connected to the grinding motor.
[0007] Preferably, the top of the lifting plate is symmetrically fixedly connected to two columns, both of which pass through the sliding plate and are movably connected to it.
[0008] Preferably, a drive motor is fixedly connected to the side of the left upright plate near the right upright plate, and a drive shaft is fixedly connected to the drive motor. The drive shaft is located below the left support shaft and the right support shaft, and a conveyor belt is connected to both the left support shaft and the right support shaft and the drive shaft.
[0009] Preferably, the end of the drive shaft away from the drive motor passes through the right upright plate and is fixedly connected to a drive bevel gear. The top of the base is rotatably connected to a driven shaft. A driven bevel gear is fixedly installed on the outside of the driven shaft. The driven bevel gear meshes with the drive bevel gear. The top of the driven shaft is fixedly connected to a top plate. The top of the top plate is rotatably connected to a movable rod. The end of the movable rod away from the top plate is rotatably connected to the top of the slide plate.
[0010] Preferably, a bracket is fixedly installed on the side of the right upright plate away from the left upright plate, a support ring is fixedly installed on the top of the bracket, a driven shaft passes through the support ring, and multiple bottom columns are fixedly connected at equal angles to the bottom of the top plate, and each bottom column is provided with a ball bearing located at the top of the support ring.
[0011] Preferably, the right support shaft is provided with a fixing mechanism, which includes a groove formed on the right support shaft, a clamping cylinder is fixedly installed in the groove, a side rod is fixedly connected to the clamping cylinder, the end of the side rod away from the clamping cylinder extends to the outside of the groove and is fixedly connected to a limit post, and a limit plate is fixedly installed on the outside of the limit post.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. The cooperation between the drive motor, drive shaft, conveyor belt, right support shaft and left support shaft facilitates the rotation of the gas valve fixed between the left support shaft and the right support shaft. The cooperation between the drive bevel gear, driven bevel gear, driven shaft, top plate, movable rod, slide plate and U-shaped rod facilitates the horizontal reciprocating motion of the grinding disc, thereby facilitating all-round grinding and polishing of the gas valve.
[0014] 2. The cooperation between the clamping cylinder, the side rod, and the limiting post facilitates the fixing of the gas valve between the limiting plate and the abutment plate. Attached Figure Description
[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0016] In the attached diagram:
[0017] Figure 1 This is a schematic diagram of the grinding and polishing device for gas valves according to this utility model;
[0018] Figure 2 This is a schematic diagram of the grinding mechanism of this utility model;
[0019] Figure 3 This is a schematic diagram of the skateboard structure of this utility model;
[0020] Figure 4This is a schematic diagram of the top plate structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the fixing mechanism of this utility model.
[0022] In the diagram: 1. Base; 2. Grinding mechanism; 201. Left upright plate; 202. Right upright plate; 203. Drive bevel gear; 204. Driven bevel gear; 205. Driven shaft; 206. Top plate; 207. Right support shaft; 208. Slide plate; 209. U-shaped rod; 2010. Left support shaft; 2011. Drive motor; 2012. Abutment plate; 2013. Drive shaft; 2014. Conveyor. 2015. Lifting plate; 2016. Grinding plate; 2017. Grinding motor; 2018. Adjusting cylinder; 2019. Movable rod; 2020. Column; 2021. Support ring; 2022. Bracket; 2023. Ball bearing; 2024. Base column; 3. Fixing mechanism; 301. Groove; 302. Side rod; 303. Limiting post; 304. Limiting plate; 305. Clamping cylinder. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] Example 1, by Figure 1 The present invention relates to a grinding and polishing device for gas valves, comprising a base 1, on which a grinding mechanism 2 is provided.
[0025] Specifically, by Figure 2-4The grinding mechanism 2 includes a left vertical plate 201 and a right vertical plate 202 symmetrically fixed to the top of the base 1. The left vertical plate 201 and the right vertical plate 202 are arranged parallel to each other. A left support shaft 2010 and a right support shaft 207 are rotatably connected to the sides of the left vertical plate 201 and the right vertical plate 202 that are close to each other, respectively. An abutment plate 2012 is fixedly installed on the outer side of the left support shaft 2010. Two U-shaped round rods 209 are symmetrically fixedly connected between the tops of the left vertical plate 201 and the right vertical plate 202. A sliding plate 208 is movably sleeved between the two U-shaped round rods 209. The bottom of the sliding plate 208... An adjusting cylinder 2018 is fixedly installed on the unit. A lifting plate 2015 is fixedly installed at the bottom of the adjusting cylinder 2018. A grinding motor 2017 is fixedly installed at the bottom of the lifting plate 2015. A grinding disc 2016 is fixedly connected to the grinding motor 2017. Two columns 2020 are symmetrically fixedly connected to the top of the lifting plate 2015. Both columns 2020 pass through the slide plate 208 and are movably connected to the slide plate 208. A drive motor 2011 is fixedly connected to the side of the left upright plate 201 near the right upright plate 202. A drive shaft 2 is fixedly connected to the drive motor 2011. 013, the drive shaft 2013 is located below the left support shaft 2010 and the right support shaft 207. Both the left and right support shafts 2010 and 207 are connected to the drive shaft 2013 via conveyor belts 2014. The end of the drive shaft 2013 away from the drive motor 2011 passes through the right vertical plate 202 and is fixedly connected to a drive bevel gear 203. A driven shaft 205 is rotatably connected to the top of the base 1. A driven bevel gear 204 is fixedly installed on the outside of the driven shaft 205. The driven bevel gear 204 meshes with the drive bevel gear 203. The top of the driven shaft 205... A top plate 206 is fixedly connected, and a movable rod 2019 is rotatably connected to the top of the top plate 206. The end of the movable rod 2019 away from the top plate 206 is rotatably connected to the top of the slide plate 208. A bracket 2022 is fixedly installed on the side of the right upright plate 202 away from the left upright plate 201. A support ring 2021 is fixedly installed on the top of the bracket 2022. A driven shaft 205 passes through the support ring 2021. Multiple bottom columns 2024 are fixedly connected at equal angles to the bottom of the top plate 206. Each bottom column 2024 has a ball bearing 2023 located at the top of the support ring 2021 at its bottom end.
[0026] In operation, the gas valve is first fixed between the left support shaft 2010 and the right support shaft 207. Then, the grinding motor 2017 is started, driving the grinding disc 2016 to rotate, and the adjusting cylinder 2018 is activated, causing the lifting disc 2015 to move downward. The stability of the lifting disc 2015 during movement is ensured by the cooperation between the column 2020 and the sliding plate 208. Simultaneously, the grinding disc 2016 descends to grind the gas valve. Then, the drive motor 2011 is started, driving the drive shaft 2013 to rotate, which is then conveyed by two conveyor belts 2014. The left support shaft 2010 and the right support shaft 207 rotate to realize the rotation of the gas valve. Since the driving bevel gear 203 is meshed with the driven bevel gear 204, it drives the driven shaft 205 to rotate and drives the top plate 206 to rotate. At the same time, each ball 2023 rolls on the top of the support ring 2021 to ensure the stability of the top plate 206 during rotation. Then, the sliding plate 208 is driven to slide along the two U-shaped round rods 209 through the movable rod 2019. At the same time, the polishing disc 2016 moves horizontally back and forth, and finally the gas valve is polished in all directions.
[0027] Specifically, by Figure 5 As shown, a fixing mechanism 3 is provided on the right support shaft 207. The fixing mechanism 3 includes a groove 301 opened on the right support shaft 207. A clamping cylinder 305 is fixedly installed in the groove 301. A side rod 302 is fixedly connected to the clamping cylinder 305. One end of the side rod 302 away from the clamping cylinder 305 extends to the outside of the groove 301 and is fixedly connected to a limit post 303. A limit plate 304 is fixedly installed on the outside of the limit post 303.
[0028] In use, first, the gas valve is placed on the outside of the left support shaft 2010 and abuts against the abutment plate 2012. Then, the clamping cylinder 305 is activated, which drives the side rod 302 to rotate and drives the limit post 303 to move and insert into the gas valve until the limit plate 304 abuts against the gas valve, and finally the gas valve is clamped and fixed.
Claims
1. A grinding and polishing device for gas valves, comprising a base (1), characterized in that: The base (1) is provided with a polishing mechanism (2); The grinding mechanism (2) includes a left vertical plate (201) and a right vertical plate (202) symmetrically fixed to the top of the base (1). The left vertical plate (201) and the right vertical plate (202) are arranged parallel to each other. A left support shaft (2010) and a right support shaft (207) are rotatably connected to the side of the left vertical plate (201) and the right vertical plate (202) that are close to each other. An abutment plate (2012) is fixedly installed on the outside of the left support shaft (2010). The left vertical plate (201) and the right vertical plate (202) are rotatably connected to each other. 2) Two U-shaped round rods (209) are symmetrically fixedly connected at the top. A sliding plate (208) is movably sleeved between the two U-shaped round rods (209). An adjusting cylinder (2018) is fixedly installed at the bottom of the sliding plate (208). A lifting plate (2015) is fixedly installed at the bottom of the adjusting cylinder (2018). A grinding motor (2017) is fixedly installed at the bottom of the lifting plate (2015). A grinding disc (2016) is fixedly connected to the grinding motor (2017).
2. The grinding and polishing device for gas valves according to claim 1, characterized in that: The top of the lifting plate (2015) is symmetrically fixedly connected to two columns (2020), both columns (2020) pass through the slide plate (208) and are movably connected to the slide plate (208).
3. The grinding and polishing device for gas valves according to claim 1, characterized in that: A drive motor (2011) is fixedly connected to the side of the left upright plate (201) near the right upright plate (202). A drive shaft (2013) is fixedly connected to the drive motor (2011). The drive shaft (2013) is located below the left support shaft (2010) and the right support shaft (207). A conveyor belt (2014) is connected to both the left support shaft (2010) and the right support shaft (207) and the drive shaft (2013).
4. The grinding and polishing device for gas valves according to claim 3, characterized in that: The end of the drive shaft (2013) away from the drive motor (2011) passes through the right upright plate (202) and is fixedly connected to the drive bevel gear (203). The top of the base (1) is rotatably connected to the driven shaft (205). The outer side of the driven shaft (205) is fixedly installed with the driven bevel gear (204). The driven bevel gear (204) meshes with the drive bevel gear (203). The top of the driven shaft (205) is fixedly connected to the top plate (206). The top of the top plate (206) is rotatably connected to the movable rod (2019). The end of the movable rod (2019) away from the top plate (206) is rotatably connected to the top of the slide plate (208).
5. The grinding and polishing device for gas valves according to claim 1, characterized in that: A bracket (2022) is fixedly installed on the side of the right upright plate (202) away from the left upright plate (201). A support ring (2021) is fixedly installed on the top of the bracket (2022). A driven shaft (205) passes through the support ring (2021). Multiple bottom columns (2024) are fixedly connected at equal angles to the bottom of the top plate (206). Each bottom column (2024) has a ball bearing (2023) located at the top of the support ring (2021) at its bottom end.
6. The grinding and polishing apparatus for gas valves according to claim 1, characterized in that: The right support shaft (207) is provided with a fixing mechanism (3). The fixing mechanism (3) includes a groove (301) opened on the right support shaft (207). A clamping cylinder (305) is fixedly installed in the groove (301). A side rod (302) is fixedly connected to the clamping cylinder (305). One end of the side rod (302) away from the clamping cylinder (305) extends to the outside of the groove (301) and is fixedly connected to a limiting post (303). A limiting plate (304) is fixedly installed on the outside of the limiting post (303).