Automatic production device for high-performance bamboo laminated wood

Abstract

The utility model relates to the technical field of bamboo laminated wood production, in particular to an automatic production device for high-performance bamboo laminated wood. The high-performance bamboo laminated wood automatic production device comprises a supporting frame, a containing frame, an observation net, a first motor, a first screw rod, a feeding plate, a separation block, a grinding machine, a storage frame and a controller, the grinding machine serves as a core mechanism for bamboo wood production, the left side of the grinding machine is connected with the supporting frame, and the right side of the grinding machine is connected with the storage frame. The supporting frame and the storage frame are supported on the ground, the top of the supporting frame is connected with a containing frame used for stacking bamboo chips, and a discharging port of the grinding machine is aligned to and communicated with the storage frame. The first motor, the grinding machine, the second motor, the electric push rod and other equipment are uniformly controlled through the controller, automation of the processes of feeding, grinding, discharging and the like of the bamboo chips is achieved, the production efficiency is greatly improved, and orderliness of continuous production of the bamboo chips is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of bamboo laminated timber production technology, and in particular to a high-performance automated production device for bamboo laminated timber. Background Technology

[0002] With the widespread application of bamboo laminated timber in the fields of construction, furniture and decoration, its production efficiency and quality control have become key challenges for the industry's development.

[0003] However, the heavy reliance on manual labor in traditional bamboo laminated timber production is becoming increasingly prominent. From the bamboo strip feeding stage, workers must manually place each bamboo strip into the processing equipment, which is not only inefficient but also makes it difficult to guarantee the accuracy and consistency of each feeding due to the variability in manual operation. Problems also exist in the unloading and storage stages after bamboo strip processing. Manual unloading is slow, and the lack of planned storage methods results in low utilization of storage space, failing to meet the needs of large-scale production. Utility Model Content

[0004] To overcome the aforementioned shortcomings, the technical problem to be solved is to provide a high-performance automated production device for bamboo laminated timber.

[0005] The technical solution of this utility model is as follows: a high-performance automated bamboo laminated timber production device, comprising a support frame, a placement frame, an observation net, a first motor, a first screw, a feeding plate, a separating block, a grinding machine, a storage frame, and a controller. The grinding machine, as the core mechanism of bamboo production, is connected to the support frame on its left side and the storage frame on its right side. Both the support frame and the storage frame are supported on the ground. The top of the support frame is connected to the placement frame for stacking bamboo strips. The discharge port of the grinding machine is aligned with and communicates with the storage frame, and the inlet of the grinding machine is aligned with and communicates with the placement frame. The front of the placement frame... Observation nets are installed on both sides. A first motor is installed on the upper left side of the support frame. A first screw is connected to the output shaft of the first motor. The first screw passes through the support frame, and its right end is rotatably connected to the wall of the grinder through a bearing. A feeding plate is installed on the first screw by means of a threaded connection. The feeding plate and the placement frame are slidably connected. A separation block is connected to the upper side of the right side wall of the feeding plate. The top surface of the separation block is designed as a sloping structure, and its right end is pointed. A controller is installed on the front right side of the grinder. The first motor and the grinder are electrically connected to the controller through a circuit.

[0006] As a preferred technical solution of this utility model, it also includes a waste frame, which is set in a snap-fit ​​manner on the lower front side of the grinder, and the waste frame is located below the discharge area of ​​the grinder.

[0007] As a preferred technical solution of this utility model, it also includes a second motor, a cleaning plate, and a second screw. The second motor is installed on the left side of the front part of the grinder. The second motor and the controller are electrically connected through a circuit. The output shaft of the second motor is connected to the second screw. The right end of the second screw is rotatably connected to the right side wall of the grinder by means of a bearing. The cleaning plate is threadedly connected to the second screw. The cleaning plate is located in the discharge area below the grinder.

[0008] As a preferred technical solution of this utility model, it also includes a rhombus-shaped block, and the cleaning plate is connected with the rhombus-shaped block.

[0009] As a preferred technical solution of this utility model, it also includes an electric push rod and a discharge plate. An electric push rod is installed on the lower front side of the storage frame, and a discharge plate is connected to the telescopic rod of the electric push rod. The discharge plate and the storage frame are in a sliding fit. A discharge trough is opened at the lower rear side of the storage frame, which is aligned with the discharge plate.

[0010] As a preferred technical solution of this utility model, it also includes inclined plates. Inclined plates are connected to the front and rear sides of the top of the storage frame, and the two inclined plates are arranged in an outward V-shape.

[0011] Beneficial effects: 1. By controlling the first motor, the grinding machine, the second motor and the electric push rod in a unified manner, the processes of bamboo strip feeding, grinding and unloading are automated, which greatly improves production efficiency and ensures the orderly continuous production of bamboo strips.

[0012] 2. The design of the feeding plate and separating block ensures that only one bamboo strip is pushed into the grinding machine at a time, guaranteeing feeding accuracy and thus improving the grinding quality.

[0013] 3. The waste box is set below the discharge area of ​​the grinder to automatically collect the debris generated during grinding; the second motor drives the cleaning plate to clean the residual debris in the discharge area, keeping the equipment clean and preventing debris accumulation from affecting production.

[0014] 4. The electric push rod and the unloading plate work together to automatically move the bottom bamboo piece in the storage frame out through the discharge chute and unload it. The remaining bamboo pieces in the storage frame are moved down as a whole, ensuring that the storage frame has enough space to store newly processed bamboo pieces and improving production efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional structural diagram of the first motor, first screw, and feeding plate of this utility model.

[0017] Figure 3 This is a three-dimensional structural diagram of the first motor, feeding plate, and separating block of this utility model.

[0018] Figure 4 This is a three-dimensional structural diagram of the grinding machine, waste frame, and second motor components of this utility model.

[0019] Figure 5 This is a three-dimensional structural diagram of the components of this utility model, including the cleaning plate, the rhomboid block, and the second screw.

[0020] Figure 6 This is a three-dimensional structural diagram of the storage frame, inclined plate, and electric push rod of this utility model.

[0021] The markings in the diagram are as follows: 1-Support frame, 11-Placement frame, 12-Observation net, 13-First motor, 14-First screw, 15-Feeding plate, 16-Separation block, 2-Grinding machine, 21-Second motor, 22-Cleansing plate, 23-Rhombus block, 24-Second screw, 25-Waste box, 3-Storage box, 31-Inclined plate, 32-Electric push rod, 33-Unloading plate, 4-Controller. Detailed Implementation

[0022] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the scope of protection and application of the present invention.

[0023] Example: A high-performance automated production device for bamboo laminated timber, such as Figures 1-3As shown, the device includes a support frame 1, a placement frame 11, an observation net 12, a first motor 13, a first screw 14, a feeding plate 15, a separating block 16, a grinding machine 2, a storage frame 3, and a controller 4. The grinding machine 2, as the core mechanism for bamboo production, is connected to the support frame 1 on its left side and the storage frame 3 is welded to its right side. Both the support frame 1 and the storage frame 3 are stably supported on the ground, providing a solid foundation for the entire device. The top of the support frame 1 is connected to the placement frame 11 for stacking bamboo strips. The discharge port of the grinding machine 2 is precisely aligned and connected to the storage frame 3, and the inlet of the grinding machine 2 is precisely aligned and connected to the placement frame 11. Observation nets 12 are installed on both the front and rear sides of the placement frame 11 for real-time observation of the bamboo strip placement. The upper left side of the support frame 1 is secured with bolts... The machine is equipped with a first motor 13, and a first screw 14 is connected to the output shaft of the first motor 13. The first screw 14 passes through the support frame 1, and its right end is rotatably connected to the wall of the grinder 2 through a bearing to provide additional support. A feeding plate 15 is installed on the first screw 14 by means of a threaded connection. The feeding plate 15 is slidably connected to the placement frame 11 to ensure smooth feeding. A separation block 16 is welded to the upper side of the right side wall of the feeding plate 15. The top surface of the separation block 16 is designed as a sloping structure, and its right end is pointed, which is conducive to efficient separation of stacked bamboo strips. A controller 4 is installed on the front right side of the grinder 2 by bolts. The first motor 13 and the grinder 2 are electrically connected to the controller 4 through a circuit, and the controller 4 performs precise control of both.

[0024] In the bamboo strip production process, the cut bamboo strips are first neatly stacked in the placement frame 11. Then, the operator starts the first motor 13 through the controller 4. The output shaft of the first motor 13 starts to rotate, which in turn drives the first screw 14 to rotate synchronously. Under the action of the threaded transmission, the first screw 14 drives the feeding plate 15 and the separating block 16 to move to the right. During the movement, the feeding plate 15 pushes the bottom bamboo strip of the placement frame 11 to the right. At the same time, the separating block 16, with its special inclined surface and pointed structure, can effectively separate the two stacked bamboo strips, thereby ensuring the accuracy and stability of the feeding plate 15 pushing the bamboo strips. The bamboo strips smoothly enter through the feed inlet of the grinding machine 2. At this time, the grinding machine is started. The grinding mill 2 can grind bamboo strips. After the bamboo strips are pushed to the designated position in the grinding mill 2, the first motor 13 rotates in reverse according to the preset program, driving the first screw 14 to reverse, which in turn causes the feeding plate 15 and the separating block 16 to move to the left and return to the initial position. At the same time as the feeding plate 15 and the separating block 16 reset, the remaining bamboo strips in the placement frame 11 move down one space due to gravity. Then, following the above operation process, new bamboo strips continue to be fed. After the grinding mill 2 completes the grinding process of the bamboo strips, the ground bamboo strips are pushed through the discharge port to the storage frame 3 by the internal pushing mechanism for convenient collection and sorting later. Through this automated process, the orderly production of bamboo strips is realized. When all production work is completed, the operator operates the controller 4 again to shut down the first motor 13, the grinding mill 2 and other related equipment, completing the entire production process.

[0025] like Figure 4 As shown, in order to achieve effective collection of waste during the production process, this device has been further optimized by adding a waste frame 25. The waste frame 25 is set in a snap-fit ​​manner on the lower front side of the grinder 2, and the waste frame 25 is precisely located below the discharge area of ​​the grinder 2. When the bamboo strips are being ground in the grinder 2, the generated debris will fall naturally downwards under the action of gravity and fall directly into the waste frame 25, thereby achieving automatic collection of waste, preventing debris from scattering into the work area and keeping the working environment clean.

[0026] like Figures 4-5As shown, to prevent debris from accumulating in the discharge area of ​​the grinder 2, affecting the normal operation of the equipment and subsequent cleaning work, this device also includes a second motor 21, a cleaning plate 22, and a second screw 24. The second motor 21 is bolted to the front left side of the grinder 2. The second motor 21 is electrically connected to the controller 4 through a circuit, thereby receiving precise control from the controller 4. The output shaft of the second motor 21 is connected to the second screw 24. The right end of the second screw 24 is rotatably connected to the right side wall of the grinder 2 by means of a bearing, providing support for the stable rotation of the second screw 24. The cleaning plate 22 is threadedly connected to the second screw 24. The cleaning plate 22 is located in the discharge area below the grinder 2. Due to the special limiting design of this area, the cleaning plate 22 can only move linearly along the axial direction of the second screw 24 and cannot rotate, ensuring the accuracy and stability of its cleaning action.

[0027] When some debris remains in the discharge area of ​​the grinder 2 during the falling process, the operator can start the second motor 21 through the operating controller 4. The output shaft of the second motor 21 starts to rotate, which in turn drives the second screw 24 to rotate synchronously. Under the action of the threaded transmission, the second screw 24 drives the cleaning plate 22 to move to the right to clean the debris in the discharge area and push the debris smoothly into the waste box 25 below. After the cleaning work is completed, the second motor 21 runs in reverse according to the preset program, which drives the second screw 24 to reverse, thereby causing the cleaning plate 22 to move to the left and return to the initial position, waiting for the next cleaning task.

[0028] like Figure 5 As shown, to further improve the cleaning effect and ensure that the debris in the discharge area is completely removed, a diamond-shaped block 23 is specially connected to the cleaning plate 22. When the cleaning plate 22 performs the task of cleaning debris, the diamond-shaped block 23, with its unique geometric shape, can effectively prevent debris from remaining on the cleaning plate 22. As the cleaning plate 22 moves, the diamond-shaped block 23 can scrape off the debris attached to the surface of the cleaning plate 22 in time, ensuring that the cleaning plate 22 is always in the best condition for cleaning, thereby ensuring the cleanliness of the discharge area of ​​the grinder 2 and ensuring the continuous and stable operation of the equipment.

[0029] like Figure 6 As shown, in order to achieve efficient and orderly unloading of processed bamboo strips in storage frame 3, this device innovatively designs an automatic unloading system. The system includes an electric push rod 32 and an unloading plate 33. The electric push rod 32 is bolted to the lower front side of storage frame 3. The unloading plate 33 is connected to the telescopic rod of the electric push rod 32. The unloading plate 33 and storage frame 3 are connected by a sliding fit to ensure that the unloading plate 33 can move smoothly. The discharge chute is carefully opened at the position of the lower rear side of storage frame 3 aligned with the unloading plate 33.

[0030] As the processed bamboo strips fall from the outlet of the grinding machine 2 into the storage frame 3 and gradually accumulate, the operator activates the electric push rod 32 via the control controller 4. The telescopic rod of the electric push rod 32 extends outward, driving the unloading plate 33 to move backward along the sliding track with the storage frame 3. During this process, the unloading plate 33 pushes the bottom part of the bamboo strips in the storage frame 3 backward, allowing them to be smoothly removed through the discharge chute for subsequent centralized collection. After the unloading action is completed, the telescopic rod of the electric push rod 32 shortens and resets according to the preset command, driving the unloading plate 33 to move forward and return to the initial position. At this time, the remaining bamboo strips in the storage frame 3 move down one grid due to gravity. By repeatedly moving the unloading plate 33 back and forth, the bamboo strips in the storage frame 3 can be unloaded continuously and orderly, effectively ensuring that the storage frame 3 always has sufficient space to store newly processed bamboo strips, thereby ensuring the orderliness and efficiency of the continuous bamboo strip production process.

[0031] like Figure 6 As shown, to ensure that the processed bamboo strips fall accurately into the storage frame 3, inclined plates 31 are connected to the front and rear sides of the top of the storage frame 3. These two inclined plates 31 are arranged in an outward V-shape and have a unique guiding function. When the bamboo strips are discharged from the outlet of the grinding machine 2, the inclined plates 31 can play a good guiding role in the falling trajectory of the bamboo strips. Under the guidance of the inclined plates 31, the bamboo strips change their direction of movement and fall smoothly into the storage frame 3, effectively avoiding the situation where the bamboo strips accumulate outside the storage frame 3 due to the deviation of the landing point.

[0032] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A high-performance automated production device for bamboo laminated timber, characterized in that: The system includes a support frame (1), a placement frame (11), an observation net (12), a first motor (13), a first screw (14), a feeding plate (15), a separating block (16), a grinding machine (2), a storage frame (3), and a controller (4). The grinding machine (2) is the core mechanism for bamboo production. The support frame (1) is connected to the left side of the grinding machine (2), and the storage frame (3) is connected to the right side. Both the support frame (1) and the storage frame (3) are supported on the ground. The top of the support frame (1) is connected to the placement frame (11) for stacking bamboo pieces. The discharge port of the grinding machine (2) is aligned with and connected to the storage frame (3), and the feed port of the grinding machine (2) is aligned with and connected to the placement frame (11). Observation nets (12) are installed on both the front and rear sides of the placement frame (11). The support frame (1) is equipped with a first motor (13) on the upper left side. The output shaft of the first motor (13) is connected to a first screw (14). The first screw (14) passes through the support frame (1) and its right end is rotatably connected to the wall of the grinder (2) through a bearing. The first screw (14) is equipped with a feeding plate (15) by means of threaded connection. The feeding plate (15) and the placement frame (11) form a sliding connection. The upper side of the right side wall of the feeding plate (15) is connected to a separation block (16). The top surface of the separation block (16) is designed as a sloping structure, and its right end is pointed. The front right side of the grinder (2) is equipped with a controller (4). The first motor (13) and the grinder (2) are electrically connected to the controller (4) through a circuit.

2. The high-performance bamboo laminated timber automated production device as described in claim 1, characterized in that: It also includes a waste box (25), which is set in a snap-fit ​​manner on the lower front side of the grinder (2), and the waste box (25) is located below the discharge area of ​​the grinder (2).

3. The high-performance bamboo laminated timber automated production device as described in claim 2, characterized in that: It also includes a second motor (21), a cleaning plate (22), and a second screw (24). The second motor (21) is installed on the left side of the front part of the grinder (2). The second motor (21) is electrically connected to the controller (4) through a circuit. The second screw (24) is connected to the output shaft of the second motor (21). The right end of the second screw (24) is rotatably connected to the right side wall of the grinder (2) by means of a bearing. The cleaning plate (22) is threadedly connected to the second screw (24). The cleaning plate (22) is located in the discharge area below the grinder (2).

4. The high-performance bamboo laminated timber automated production device as described in claim 3, characterized in that: It also includes a rhombus block (23), which is connected to the clearing plate (22).

5. The high-performance bamboo laminated timber automated production device as described in claim 4, characterized in that: It also includes an electric push rod (32) and a discharge plate (33). An electric push rod (32) is installed on the lower front side of the storage frame (3). The discharge plate (33) is connected to the telescopic rod of the electric push rod (32). The discharge plate (33) and the storage frame (3) are in a sliding fit. A discharge trough is provided on the lower rear side of the storage frame (3) at the position aligned with the discharge plate (33).

6. The high-performance bamboo laminated timber automated production device as described in claim 5, characterized in that: It also includes inclined plates (31), and the top front and back sides of the storage box (3) are connected to inclined plates (31), and the two inclined plates (31) are arranged in an outward V-shape.

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