Cutting device for refractory material processing
By designing a cutting device with supporting columns, top plate, turntable, and transmission components, the problem of inconvenient fixation when cutting refractory materials at an angle was solved, and the cutting angle was flexibly adjusted, improving the convenience of operation.
Patent Information
- Application Number
- CN202520126760.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing cutting devices for refractory material processing require adjusting the material's orientation and tilting it when oblique cutting is needed, which makes fixing and operation inconvenient.
A cutting device comprising a support column, a top plate, a turntable, a clamping assembly, and a transmission assembly was designed. The device utilizes gears and an electric push rod to achieve synchronous rotation of the support base and the cutting assembly, enabling the cutting angle to be changed without adjusting the material position.
This makes the oblique cutting of refractory materials more convenient, avoids the inconvenience of fixing the material when it is placed at an angle, and improves the cutting efficiency.
Smart Images

Figure CN223777482U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of refractory material cutting devices, and in particular to a cutting device for processing refractory materials. Background Technology
[0002] Refractory materials are a class of inorganic non-metallic materials with a refractoriness of not less than 1580℃. Refractoriness refers to the Celsius temperature at which a conical specimen of a refractory material, under no load, resists high temperatures without softening or melting. However, defining refractory materials solely by refractoriness is insufficient to fully describe them; 1580℃ is not absolute. Currently, refractory materials are defined as any material whose physicochemical properties allow it to be used in high-temperature environments. Refractory materials are widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, silicate industry, power industry, and other industrial fields.
[0003] Currently, the processing of refractory materials requires cutting refractory boards. However, in existing technologies, refractory boards can only be cut horizontally and vertically. When it is necessary to cut the material at an angle, the direction of the refractory material can only be adjusted and it can be placed at an angle. However, when placed at an angle, the refractory material is not easy to fix, making the cutting and processing operation very inconvenient. Utility Model Content
[0004] The technical problem to be solved by this utility model is that when existing cutting devices for refractory material processing need to cut materials at an angle, they can only adjust the direction of the refractory material and place it at an angle. However, when placed at an angle, the refractory material is not easy to fix, making the cutting operation very inconvenient.
[0005] To solve the above technical problems, the present invention provides a cutting device for processing refractory materials, including a base plate, a plurality of support columns fixedly connected around the top of the base plate, a top plate fixedly connected to the top of the plurality of support columns, a support seat rotatably connected to the top of the base plate, a cutting groove being provided on the top of the support seat, and two clamping components for fixing refractory materials being provided on the top of the base plate and on both sides of the support seat.
[0006] A turntable is rotatably connected to the bottom of the top plate. Mounting frames are fixedly connected to both sides of the turntable's surface. Two telescopic rods are fixedly connected to the inner bottom of the mounting frames. The output ends of the two telescopic rods extend through to the bottom of the mounting frames and are fixedly connected to a movable compartment. A cylinder is fixedly installed at the inner bottom of the mounting frames and between the two telescopic rods. The output end of the cylinder extends through to the bottom of the mounting frames and is fixedly connected to the top of the movable compartment. A cutting assembly is provided below the movable compartment. A bottom shell is fixedly connected to the bottom of the base plate, and a top shell is fixedly connected to the top of the top plate. A transmission assembly for controlling the synchronous rotation of the support base and the turntable is provided inside the bottom shell and the top shell.
[0007] Preferably, the transmission assembly includes a first gear and a second gear of the same size. The first gear is rotatably connected to the top of the top plate, and its bottom end extends through to the bottom of the top plate and is fixedly connected to the top of the turntable. The second gear is rotatably connected to the bottom of the bottom plate, and its top end extends through to the top of the bottom plate and is fixedly connected to the bottom of the support base. A U-shaped connecting rod is provided on one side of the surface of the bottom shell and the top shell. The two ends of the U-shaped connecting rod slide through and extend into the interior of the bottom shell and the top shell, respectively. Two racks are fixedly connected to the side of the U-shaped connecting rod near the surface of the first gear and the second gear, and the two racks mesh with the first gear and the second gear, respectively.
[0008] Preferably, a first electric push rod is fixedly installed on the top of the base plate. The output end of the first electric push rod is fixedly connected to one end of the U-shaped connecting rod. The first electric push rod pushes the U-shaped connecting rod to move, so that the two racks can mesh with the first gear and the second gear respectively, driving the support base and the cutting assembly to rotate synchronously, so that the cutting direction of the cutting assembly is in the same direction as the cutting groove on the top of the support base.
[0009] Preferably, both clamping assemblies include clamping frames. A second electric push rod is fixedly installed on the top of the clamping frame. The output end of the second electric push rod extends through the interior of the clamping frame and is fixedly connected to a pressure plate. Two T-shaped grooves are formed on the top of the base plate and on both sides of the support seat. Two T-shaped sliders are slidably connected to the inner sidewalls of the two T-shaped grooves. The top ends of the two T-shaped sliders extend through the top of the T-shaped grooves and are fixedly connected to the bottom of the two clamping frames respectively. By pushing the two sliders by hand, the two T-shaped sliders can slide within the two T-shaped grooves. Moving the position of the two clamping frames facilitates the fixing of the refractory material.
[0010] Preferably, the cutting assembly includes a vibrating blade, a lead screw is rotatably connected between the two sides of the inner surface of the moving chamber, a moving block is threadedly connected to the outside of the lead screw, the two sides of the surface of the moving block are slidably connected to the two sides of the inner surface of the moving chamber, the vibrating blade is fixedly installed at the bottom of the moving block, and the moving block can move within the moving chamber as the lead screw rotates.
[0011] Preferably, a motor is fixedly installed on one side of the surface of the mobile compartment, and the output end of the motor extends through into the interior of the mobile compartment and is fixedly connected to one end of the lead screw. The motor can drive the lead screw to rotate in both directions.
[0012] Preferably, the bottom of the base plate is fixedly connected with multiple support legs around its perimeter for support.
[0013] Preferably, the bottom of the base plate and the top of the top plate are fixedly connected to two sets of limiting slide rails, and the two sides of the surface of the U-shaped connecting rod are slidably connected to the inner sidewalls of the two sets of limiting slide rails respectively.
[0014] The beneficial effects of this utility model are as follows:
[0015] This invention utilizes components such as a first gear, a second gear, a U-shaped connecting rod, and racks. A first electric push rod drives the U-shaped connecting rod, which in turn drives two racks to mesh with the first and second gears, causing them to rotate synchronously. The first and second gears, in turn, drive the support base, turntable, mounting frame, moving compartment, and cutting components below the turntable to rotate synchronously. The vibrating knife can then cut fireproof materials at an angle. Compared with existing technologies, the cutting angle can be changed without adjusting the position of the plate, making operation more convenient. Attached Figure Description
[0016] Figure 1 This is a perspective view of a cutting device for processing refractory materials according to the present invention;
[0017] Figure 2 This is a schematic diagram of the internal structure of the top shell of a cutting device for processing refractory materials according to this utility model;
[0018] Figure 3 This is a partial structural schematic diagram of a cutting device for processing refractory materials according to the present invention;
[0019] Figure 4 This is a schematic diagram of the internal structure of the bottom shell of a cutting device for processing refractory materials according to this utility model;
[0020] Figure 5 This is a schematic diagram of the internal structure of the moving chamber of a cutting device for processing refractory materials according to this utility model.
[0021] In the diagram: 1. Base plate; 101. Bottom shell; 2. Support column; 3. Top plate; 301. Top shell; 4. Support base; 401. Cutting groove; 5. Turntable; 6. Mounting frame; 7. Telescopic rod; 8. Moving compartment; 9. Cylinder; 10. First gear; 11. Second gear; 12. U-shaped connecting rod; 13. Rack; 14. First electric push rod; 15. Clamping frame; 16. Second electric push rod; 17. T-shaped slide; 18. T-shaped slider; 19. Vibrating knife; 20. Lead screw; 21. Moving block; 22. Motor; 23. Support leg; 24. Limiting slide rail. Detailed Implementation
[0022] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.
[0023] Please see Figures 1 to 3 A cutting device for processing refractory materials includes a base plate 1, a plurality of support columns 2 are fixedly connected to the top of the base plate 1 along its perimeter, a top plate 3 is fixedly connected to the top of the plurality of support columns 2, a support seat 4 is rotatably connected to the top of the base plate 1, a cutting groove 401 is provided on the top of the support seat 4, and two clamping components for fixing refractory materials are provided on the top of the base plate 1 and on both sides of the support seat 4.
[0024] A turntable 5 is rotatably connected to the bottom of the top plate 3. Mounting brackets 6 are fixedly connected to both sides of the surface of the turntable 5. Two telescopic rods 7 are fixedly connected to the inner bottom of the mounting bracket 6. The output ends of the two telescopic rods 7 extend through to the bottom of the mounting bracket 6 and are fixedly connected to a movable chamber 8. A cylinder 9 is fixedly installed in the inner bottom of the mounting bracket 6 and between the two telescopic rods 7. The output end of the cylinder 9 extends through to the bottom of the mounting bracket 6 and is fixedly connected to the top of the movable chamber 8. A cutting assembly is provided below the movable chamber 8. A bottom shell 101 is fixedly connected to the bottom of the bottom plate 1, and a top shell 301 is fixedly connected to the top of the top plate 3. A transmission assembly for controlling the synchronous rotation of the support base 4 and the turntable 5 is provided inside the bottom shell 101 and the top shell 301.
[0025] like Figure 2 and Figure 4 as well as Figure 5As shown, multiple support legs 23 are fixedly connected around the bottom of the base plate 1 for support. The transmission assembly includes a first gear 10 and a second gear 11 of the same size. The first gear 10 is rotatably connected to the top of the top plate 3, and its bottom end extends through to the bottom of the top plate 3 and is fixedly connected to the top of the turntable 5. The second gear 11 is rotatably connected to the bottom of the base plate 1, and its top end extends through to the top of the base plate 1 and is fixedly connected to the bottom of the support base 4. A U-shaped connecting rod 12 is provided on one side of the surface of the bottom shell 101 and the top shell 301. The two ends of the U-shaped connecting rod 12 slide through and extend into the interior of the bottom shell 101 and the top shell 301, respectively. The U-shaped connecting rod 12 is close to the first gear 10. Two racks 13 are fixedly connected to one side of the surface of the wheel 10 and the second gear 11, respectively meshing with the first gear 10 and the second gear 11. Two sets of limiting slide rails 24 are fixedly connected to the bottom of the base plate 1 and the top of the top plate 3. The two sides of the surface of the U-shaped connecting rod 12 are slidably connected to the inner sidewalls of the two sets of limiting slide rails 24. The cutting assembly includes a vibrating knife 19. A lead screw 20 is rotatably connected between the two sides of the inner surface of the moving chamber 8. A moving block 21 is threadedly connected to the outside of the lead screw 20. The two sides of the surface of the moving block 21 are slidably connected to the two sides of the inner surface of the moving chamber 8. The vibrating knife 19 is fixedly installed at the bottom of the moving block 21. The moving block 21 can move with the lead screw 20. The rotating mechanism moves within the movable chamber 8. A motor 22 is fixedly mounted on one side of the surface of the movable chamber 8. The output end of the motor 22 extends through into the interior of the movable chamber 8 and is fixedly connected to one end of the lead screw 20. The motor 22 can drive the lead screw 20 to rotate in both directions. Both clamping assemblies include clamping frames 15. A second electric push rod 16 is fixedly mounted on the top of the clamping frame 15. The output end of the second electric push rod 16 extends through into the interior of the clamping frame 15 and is fixedly connected to a pressure plate. Two T-shaped grooves 17 are formed on the top of the base plate 1 and on both sides of the support base 4. Two T-shaped sliders 18 are slidably connected to the inner sidewalls of the two T-shaped grooves 17. The top ends of the two T-shaped sliders 18 extend through into the T-shaped grooves 17. The upper part of the slide groove 17 is fixedly connected to the bottom of the two clamping frames 15 respectively. When the two clamping frames 15 are pushed by hand, the two T-shaped sliders 18 can slide in the two T-shaped slide grooves 17. Moving the position of the two clamping frames 15 facilitates the fixing of the refractory material. The top of the base plate 1 is fixedly installed with a first electric push rod 14. The output end of the first electric push rod 14 is fixedly connected to one end of the U-shaped connecting rod 12. The first electric push rod 14 pushes the U-shaped connecting rod 12 to move, so that the two racks 13 can mesh with the first gear 10 and the second gear 11 respectively, driving the support base 4 and the cutting assembly to rotate synchronously, so that the cutting direction of the cutting assembly is in the same direction as the cutting groove 401 on the top of the support base 4.
[0026] In use, the material to be cut is placed between two clamping frames 15. The T-shaped slider 18 is pushed to move the positions of the two clamping frames 15. Then, two second electric push rods 16 move, causing the pressure plate to press down and clamp the fireproof material. The first electric push rod 14 moves, and its output end drives the U-shaped connecting rod 12 to move. The U-shaped connecting rod 12 drives two racks 13 to mesh with the first gear 10 and the second gear 11 respectively, causing the first gear 10 and the second gear 11 to rotate synchronously. The first gear 10 drives the turntable 5, the mounting frame 6, the moving chamber 8, and the cutting assembly below the moving chamber 8 to rotate. The second gear 11 rotates, driving the support base 4 to rotate, thereby synchronizing the cutting direction of the vibrating knife 19 with the direction of the support base 4 and the cutting groove 401 opened on the top of the support base 4. The output end of the cylinder 9 pushes the moving chamber 8 downward until the vibrating knife 19 comes into contact with the plate. The vibrating knife 19 runs, and at the same time the motor 22 runs, driving the lead screw 20 to rotate. The moving block 21 slides back and forth on the inner wall of the moving chamber 8 as the lead screw 20 rotates. The moving block 21 drives the vibrating knife 19 to move back and forth to cut the plate. Compared with the existing technology, the cutting angle can be changed without adjusting the position of the plate, making the operation more convenient.
[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A cutting device for processing refractory materials, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a plurality of support columns (2) around the perimeter. The top of the plurality of support columns (2) is fixedly connected to a top plate (3). The top of the base plate (1) is rotatably connected to a support seat (4). The top of the support seat (4) is provided with a cutting groove (401). The top of the base plate (1) and on both sides of the support seat (4) are provided two clamping components for fixing refractory materials. A turntable (5) is rotatably connected to the bottom of the top plate (3). Mounting brackets (6) are fixedly connected to both sides of the surface of the turntable (5). Two telescopic rods (7) are fixedly connected to the bottom inner side of the mounting bracket (6). The output ends of the two telescopic rods (7) extend through to the bottom of the mounting bracket (6) and are fixedly connected to a moving chamber (8). A cylinder (9) is fixedly installed at the bottom inner side of the mounting bracket (6) and between the two telescopic rods (7). The output end of the cylinder (9) extends through to the bottom of the mounting bracket (6) and is fixedly connected to the top of the moving chamber (8). A cutting assembly is provided below the moving chamber (8). A bottom shell (101) is fixedly connected to the bottom of the bottom plate (1). A top shell (301) is fixedly connected to the top of the top plate (3). A transmission assembly for controlling the synchronous rotation of the support base (4) and the turntable (5) is provided inside the bottom shell (101) and the top shell (301).
2. The cutting device for processing refractory materials according to claim 1, characterized in that: The transmission assembly includes a first gear (10) and a second gear (11) of the same size. The first gear (10) is rotatably connected to the top of the top plate (3). The bottom end of the first gear (10) extends through to the bottom of the top plate (3) and is fixedly connected to the top of the turntable (5). The second gear (11) is rotatably connected to the bottom of the bottom plate (1). The top end of the second gear (11) extends through to the top of the bottom plate (1) and is fixedly connected to the bottom of the support base (4). A U-shaped connecting rod (12) is provided on one side of the surface of the bottom shell (101) and the top shell (301). The two ends of the U-shaped connecting rod (12) slide through and extend into the interior of the bottom shell (101) and the top shell (301), respectively. Two racks (13) are fixedly connected to the side of the U-shaped connecting rod (12) near the surface of the first gear (10) and the second gear (11), respectively. The two racks (13) mesh with the first gear (10) and the second gear (11).
3. The cutting device for processing refractory materials according to claim 2, characterized in that: The top of the base plate (1) is fixedly installed with a first electric push rod (14), and the output end of the first electric push rod (14) is fixedly connected to one end of the U-shaped connecting rod (12).
4. The cutting device for processing refractory materials according to claim 1, characterized in that: Both clamping assemblies include a clamping frame (15), and a second electric push rod (16) is fixedly installed on the top of the clamping frame (15). The output end of the second electric push rod (16) extends through to the inside of the clamping frame (15) and is fixedly connected to a pressure plate. Two T-shaped slide grooves (17) are opened on the top of the base plate (1) and on both sides of the support base (4). Two T-shaped sliders (18) are slidably connected to the inner sidewalls of the two T-shaped slide grooves (17). The top ends of the two T-shaped sliders (18) extend through to the top of the T-shaped slide grooves (17) and are fixedly connected to the bottom of the two clamping frames (15) respectively.
5. The cutting device for processing refractory materials according to claim 1, characterized in that: The cutting assembly includes a vibrating blade (19), a lead screw (20) is rotatably connected between the two sides of the inner surface of the moving chamber (8), a moving block (21) is threadedly connected to the outside of the lead screw (20), the two sides of the surface of the moving block (21) are slidably connected to the two sides of the inner surface of the moving chamber (8), and the vibrating blade (19) is fixedly installed at the bottom of the moving block (21).
6. The cutting device for processing refractory materials according to claim 5, characterized in that: A motor (22) is fixedly installed on one side of the surface of the mobile compartment (8). The output end of the motor (22) extends through into the interior of the mobile compartment (8) and is fixedly connected to one end of the lead screw (20).
7. The cutting device for processing refractory materials according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected with multiple support legs (23) around its perimeter.
8. A cutting device for processing refractory materials according to claim 2, characterized in that: The bottom of the base plate (1) and the top of the top plate (3) are fixedly connected to two sets of limiting slide rails (24), and the two sides of the surface of the U-shaped connecting rod (12) are slidably connected to the inner sidewalls of the two sets of limiting slide rails (24).