Continuous production line for preparing waste plastic regenerated particles
By introducing screening components and optimizing the feeding and discharging structure in the waste plastic recycled pellet production line, the problem of low production line efficiency was solved, and rapid screening and separation of materials were achieved, thereby improving the overall production efficiency.
Patent Information
- Application Number
- CN202520122817.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-20
AI Technical Summary
The existing continuous production lines for producing recycled plastic pellets have low production efficiency. The mixture of crushed and uncrushed materials affects the overall production efficiency.
A continuous production line including a screening component was designed. The screening component consists of a screen plate and a cam. The screen plate is driven to vibrate up and down through a transmission structure to achieve rapid screening of crushed materials. Combined with a feed hopper, discharge shell and baffle assembly, the material feeding and discharging process is optimized.
It improves material screening efficiency, enhances the continuous production efficiency of waste plastic recycling pellet preparation, and ensures rapid separation of crushed and uncrushed materials.
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Figure CN223777555U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of recycled pellet preparation, specifically a continuous production line for preparing recycled pellets from waste plastics. Background Technology
[0002] Waste plastic recycling pellet preparation is a process that transforms waste plastics into granular recycled plastic raw materials through specific processes. These recycled pellets can be used for molding and processing, and the performance of the resulting products is not much different from that of the original products, thus having high economic value.
[0003] Currently, the preparation of recycled plastic pellets requires crushing the raw materials, then feeding the crushed material into a pelletizer for granulation, followed by cooling to achieve pellet production. However, the crushing structure is relatively simple, making it difficult to quickly screen out the crushed material. The mixture of crushed and uncrushed material affects the overall crushing efficiency of the raw materials, thus impacting the production efficiency of the entire continuous production line for recycled plastic pellet preparation, which is not conducive to its use. Therefore, to address the above problems, a continuous production line for the preparation of recycled plastic pellets is proposed. Utility Model Content
[0004] To overcome the shortcomings of existing technologies and solve the problem of low production efficiency in continuous production lines for the preparation of recycled waste plastic pellets, this utility model proposes a continuous production line for the preparation of recycled waste plastic pellets.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a continuous production line for preparing recycled plastic pellets, including a base, a pelletizer fixedly connected to the top of the base, a cooling device provided on the right side of the base, a crushing box provided on the left side of the pelletizer, support rods fixedly connected to the four corners of the bottom of the crushing box and the base, a mounting frame fixedly connected to the top of the crushing box, a motor fixedly connected to the top of the mounting frame, a rotating rod fixedly connected to the output end of the motor, the bottom of the rotating rod penetrating into the inner cavity of the crushing box, a plurality of crushing blades fixedly connected to the surface of the rotating rod, a screening component provided at the bottom of the rotating rod, a discharge shell communicating with the bottom of the right side of the crushing box, and a baffle assembly provided at the top of the discharge shell;
[0006] The screening assembly includes a sieve plate and a cam. The sieve plate is located inside the crushing chamber. The cam is fixedly sleeved on the surface of the rotating rod. Lifting frames are fixedly connected to the four corners of the top of the sieve plate. A positioning shell is sleeved on the surface of the lifting frame. The surface of the positioning shell is fixedly connected to the inner wall of the crushing chamber. A lifting block is fixedly connected to one side of the lifting frame. One side of the lifting block extends to the outside of the crushing chamber. A lifting sleeve is fixedly connected to one side of the lifting block. A lifting plate is fixedly connected between the two lifting sleeves. Fixed boxes are provided on the front and rear sides of the cam. The bottom of the fixed box is fixedly connected to the crushing chamber. A push plate is provided inside the fixed box. Push blocks are fixedly connected to the opposite sides of the two push plates. One side of the push block extends to the outside of the fixed box and contacts the cam. Adjusting blocks are fixedly connected to the opposite sides of the two push plates. An adjusting frame is movably connected between the bottom of the adjusting block and the lifting plate via a rotating shaft.
[0007] Preferably, the left side of the top of the granulator is connected to a feed hopper, and one side of the discharge shell extends to the top of the feed hopper.
[0008] Preferably, the baffle assembly includes a baffle plate located on the right side of the crushing chamber, and a positioning frame is fitted onto the surface of the baffle plate, with the left side of the positioning frame fixedly connected to the crushing chamber.
[0009] Preferably, a mounting plate is fixedly connected to the right side of the positioning frame, a screw is rotatably connected to the top of the mounting plate via a bearing, a handwheel is fixedly connected to the top of the screw, a threaded sleeve is threaded onto the surface of the screw, a connecting frame is fixedly connected to the front and rear sides of the threaded sleeve, and the left side of the connecting frame is fixedly connected to a baffle.
[0010] Preferably, the top left side of the crushing chamber is connected to a feed shell, and the cam is elliptical in shape.
[0011] Preferably, the inner cavity of the lifting sleeve is slidably connected to a slide rod, both ends of which extend to the outside of the lifting sleeve and are fixedly connected to an installation block. The surface of the installation block is fixedly connected to the crushing box. A first spring is sleeved on the surface of the slide rod at the bottom of the lifting sleeve. The top and bottom of the first spring are fixedly connected to the lifting sleeve and the installation block, respectively.
[0012] Preferably, the inner cavity of the fixing box is provided with a second spring on both sides of the adjusting block, and the two sides of the second spring are fixedly connected to the push plate and the fixing box respectively.
[0013] The advantages of this utility model are:
[0014] 1. This utility model, by setting a screening component, can be used to screen crushed materials. During crushing, the screen plate can be automatically driven to shake up and down through the cooperation of the transmission structure, so as to quickly screen the crushed materials, improve the screening efficiency of materials, and improve the production efficiency of the entire continuous production line for the preparation of waste plastic recycled pellets.
[0015] 2. This utility model facilitates material feeding by setting a feeding hopper, facilitates material discharge by setting a discharge shell, facilitates the placement of materials into the crushing box by setting a feeding shell, facilitates the adjustment of the push block by setting an elliptical cam, facilitates the limitation of the movement range of the lifting sleeve by setting a sliding rod, facilitates the fixing of the sliding rod by setting an mounting block, and facilitates the buffering effect by setting a first spring. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 A schematic diagram of the continuous production line for preparing recycled plastic pellets according to this utility model;
[0018] Figure 2 This is a schematic diagram of the material-stopping assembly of this utility model;
[0019] Figure 3 This is a cross-sectional view of the crushing box of this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the cam and the crushing blade of this utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the screening component of this utility model;
[0022] Figure 6 This is a top sectional view of the fixing box of this utility model.
[0023] In the diagram: 1. Base; 2. Granulator; 3. Cooling device; 4. Crushing box; 5. Screening assembly; 501. Screen plate; 502. Cam; 503. Lifting frame; 504. Positioning shell; 505. Lifting block; 506. Lifting sleeve; 507. Lifting plate; 508. Fixing box; 509. Push plate; 510. Push block; 511. Adjusting block; 512. Adjusting frame; 513. Slide rod; 514. Mounting block; 515. First spring; 516. Second spring; 6. Material blocking assembly; 601. Baffle; 602. Positioning frame; 603. Mounting plate; 604. Screw; 605. Handwheel; 606. Screw sleeve; 607. Connecting frame; 7. Support rod; 8. Mounting frame; 9. Motor; 10. Rotating rod; 11. Discharge shell; 12. Feed hopper; 13. Feed shell; 14. Crushing blade. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0025] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.
[0026] This application discloses a continuous production line for preparing recycled plastic pellets. (Refer to...) Figures 1-6 A continuous production line for preparing recycled plastic pellets includes a base 1, a pelletizer 2 fixedly connected to the top of the base 1, a cooling device 3 on the right side of the base 1, a crushing box 4 on the left side of the pelletizer 2, support rods 7 fixedly connected to the four corners of the bottom of the crushing box 4 and the base 1, a mounting frame 8 fixedly connected to the top of the crushing box 4, a motor 9 fixedly connected to the top of the mounting frame 8, a rotating rod 10 fixedly connected to the output end of the motor 9, the bottom of the rotating rod 10 penetrating into the inner cavity of the crushing box 4, a plurality of crushing blades 14 fixedly connected to the surface of the rotating rod 10, a screening component 5 provided at the bottom of the rotating rod 10, a discharge shell 11 connected to the bottom of the right side of the crushing box 4, and a baffle component 6 provided at the top of the discharge shell 11.
[0027] The screening assembly 5 includes a sieve plate 501 and a cam 502. The sieve plate 501 is located inside the crushing chamber 4. The cam 502 is fixedly sleeved on the surface of the rotating rod 10. Lifting frames 503 are fixedly connected to the four corners of the top of the sieve plate 501. A positioning shell 504 is sleeved on the surface of the lifting frame 503, and the surface of the positioning shell 504 is fixedly connected to the inner wall of the crushing chamber 4. A lifting block 505 is fixedly connected to one side of the lifting frame 503, and one side of the lifting block 505 extends to the outside of the crushing chamber 4. A lifting sleeve 506 is fixedly connected to one side of the lifting block 505. A lifting plate 507 is fixedly connected between the two lifting sleeves 506. Fixing boxes 508 are provided on the front and rear sides of the cam 502. The bottom of the fixing box 508 is fixedly connected to the crushing chamber 4. The inner cavity of 508 is provided with push plates 509. Push blocks 510 are fixedly connected to the opposite sides of the two push plates 509. One side of the push block 510 extends to the outside of the fixed box 508 and contacts the cam 502. Adjusting blocks 511 are fixedly connected to the opposite sides of the two push plates 509. The bottom of the adjusting block 511 is movably connected to the lifting plate 507 through a rotating shaft, and an adjusting frame 512 is connected to it. By setting the screening component 5, it can be used to screen the crushed material. During crushing, the screen plate 501 can be automatically driven to shake up and down through the cooperation of the transmission structure, so as to quickly screen the crushed material, improve the screening efficiency of the material, and improve the production efficiency of the entire continuous production line for the preparation of waste plastic recycled pellets.
[0028] Reference Figure 1 The top left side of the granulator 2 is connected to the feed hopper 12, and one side of the discharge shell 11 extends to the top of the feed hopper 12; by setting the feed hopper 12, it is convenient to feed materials, and by setting the discharge shell 11, it is convenient to discharge materials.
[0029] Reference Figure 1 and Figure 2The baffle assembly 6 includes a baffle 601 located on the right side of the crushing box 4. A positioning frame 602 is fitted onto the surface of the baffle 601. The left side of the positioning frame 602 is fixedly connected to the crushing box 4, and the right side of the positioning frame 602 is fixedly connected to a mounting plate 603. A screw 604 is rotatably connected to the top of the mounting plate 603 via a bearing. A handwheel 605 is fixedly connected to the top of the screw 604. A threaded sleeve 606 is threaded onto the surface of the screw 604. Connecting frames 607 are fixedly connected to both the front and rear sides of the threaded sleeve 606. The left side of the connecting frame 607 is fixedly connected to the baffle 601. The baffle 601 can be used to restrict materials. The positioning frame 602 can limit the movement range of the baffle 601. The screw 604 can be rotated by the handwheel 605. The rotation of the screw 604 can drive the screw sleeve 606 to adjust the height. The screw sleeve 606 can drive the baffle 601 to adjust the height by cooperating with the connecting frame 607. The baffle 601 can close the discharge shell 11 when it moves downward, and it will release the material when it moves upward.
[0030] Reference Figure 1 , Figure 3 and Figure 4 The top left side of the crushing box 4 is connected to the feed shell 13, and the cam 502 is elliptical in shape. By setting the feed shell 13, it is easy to put materials into the crushing box 4. By setting the elliptical cam 502, it can be used to adjust the push block 510.
[0031] Reference Figure 1 , Figure 3 and Figure 5 The inner cavity of the lifting sleeve 506 is slidably connected to a slide rod 513. Both ends of the slide rod 513 extend to the outside of the lifting sleeve 506 and are fixedly connected to a mounting block 514. The surface of the mounting block 514 is fixedly connected to the crushing box 4. A first spring 515 is sleeved on the surface of the slide rod 513 and located at the bottom of the lifting sleeve 506. The top and bottom of the first spring 515 are fixedly connected to the lifting sleeve 506 and the mounting block 514, respectively. By setting the slide rod 513, the movement range of the lifting sleeve 506 can be limited. By setting the mounting block 514, the slide rod 513 can be fixed. By setting the first spring 515, a buffering effect can be achieved.
[0032] Reference Figure 6 The inner cavity of the fixed box 508 and both sides of the adjusting block 511 are provided with second springs 516. The two sides of the second springs 516 are fixedly connected to the push plate 509 and the fixed box 508 respectively. By providing the second springs 516, the two push plates 509 can be moved to the middle for reset.
[0033] Working principle: Material is fed into the crushing chamber 4 through the feed shell 13. The motor 9, in conjunction with the rotating rod 10, drives the crushing blade 14 to rotate and crush the material. The crushed material is then screened out through the screen plate 501. Simultaneously, the rotating rod 10 drives the cam 502 to rotate, which in turn pushes two push blocks 510 away from each other. The push blocks 510, through the cooperation of the push plate 509 and the adjusting block 511, cause the tops of the two adjusting frames 512 to move away from each other. The bottom of the adjusting frame 512 moves upward, causing the lifting plate 507 to move upward. The lifting plate 507, through the cooperation of the lifting sleeve 506, the lifting block 505, and the lifting frame 503, moves the screen plate 501 upward. When the cam 502 releases its pressure on the push blocks 510, the screen plate 501 moves downward to reset due to gravity. The cam 502 will move towards the center to reset, and the continuous rotation of the cam 502 will cause the screen plate 501 to vibrate up and down, thereby improving the screening efficiency of the material and enabling the crushed material to be quickly separated from the uncrushed material, thus accelerating the production efficiency of the continuous production line for the preparation of waste plastic recycled granules. The user can rotate the screw 604 by using the handwheel 605. The rotation of the screw 604 can drive the screw sleeve 606 to adjust the height. The screw sleeve 606 can drive the baffle 601 to adjust the height through the connecting frame 607. The baffle 601 can close the discharge shell 11 when it moves downward, and it can release the material when it moves upward. At this time, the material in the crushing box 4 will enter the feed hopper 12 through the discharge shell 11. The material will enter the granulator 2 through the feed hopper 12. The granulated material will move to the right and enter the cooling device 3 for cooling, thus completing the preparation of waste plastic recycled granules.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A continuous production line for preparing recycled plastic pellets, characterized in that: The device includes a base (1), a granulator (2) is fixedly connected to the top of the base (1), a cooling device (3) is provided on the right side of the base (1), a crushing box (4) is provided on the left side of the granulator (2), support rods (7) are fixedly connected to the four corners of the bottom of the crushing box (4) and the base (1), an installation frame (8) is fixedly connected to the top of the crushing box (4), a motor (9) is fixedly connected to the top of the installation frame (8), a rotating rod (10) is fixedly connected to the output end of the motor (9), the bottom of the rotating rod (10) extends through the inner cavity of the crushing box (4), a number of crushing blades (14) are fixedly connected to the surface of the rotating rod (10), a screening component (5) is provided at the bottom of the rotating rod (10), a discharge shell (11) is connected to the bottom of the right side of the crushing box (4), and a baffle component (6) is provided at the top of the discharge shell (11). The screening component (5) includes a sieve plate (501) and a cam (502). The sieve plate (501) is located in the inner cavity of the crushing box (4). The cam (502) is fixedly sleeved on the surface of the rotating rod (10). Lifting frames (503) are fixedly connected to the four corners of the top of the sieve plate (501). A positioning shell (504) is sleeved on the surface of the lifting frame (503). The surface of the positioning shell (504) is fixedly connected to the inner wall of the crushing box (4). A lifting block (505) is fixedly connected to one side of the lifting frame (503). One side of the lifting block (505) extends to the outside of the crushing box (4). A lifting sleeve (506) is fixedly connected to one side of the lifting block (505). Lifting plates (507) are fixedly connected between the lifting sleeves (506). Fixed boxes (508) are provided on the front and rear sides of the cam (502). The bottom of the fixed box (508) is fixedly connected to the crushing box (4). Push plates (509) are provided in the inner cavity of the fixed box (508). Push blocks (510) are fixedly connected to the opposite sides of the two push plates (509). One side of the push block (510) extends through to the outside of the fixed box (508) and contacts the cam (502). Adjusting blocks (511) are fixedly connected to the opposite sides of the two push plates (509). An adjusting frame (512) is movably connected between the bottom of the adjusting block (511) and the lifting plate (507) through a rotating shaft.
2. The continuous production line for preparing recycled plastic pellets according to claim 1, characterized in that: The top left side of the granulator (2) is connected to the feed hopper (12), and one side of the discharge shell (11) extends to the top of the feed hopper (12).
3. The continuous production line for preparing recycled plastic pellets according to claim 1, characterized in that: The baffle assembly (6) includes a baffle (601) located on the right side of the crushing box (4). A positioning frame (602) is fitted on the surface of the baffle (601), and the left side of the positioning frame (602) is fixedly connected to the crushing box (4).
4. The continuous production line for preparing recycled plastic pellets according to claim 3, characterized in that: A mounting plate (603) is fixedly connected to the right side of the positioning frame (602). A screw (604) is rotatably connected to the top of the mounting plate (603) via a bearing. A handwheel (605) is fixedly connected to the top of the screw (604). A threaded sleeve (606) is threaded onto the surface of the screw (604). A connecting frame (607) is fixedly connected to both the front and rear sides of the threaded sleeve (606). The left side of the connecting frame (607) is fixedly connected to the baffle (601).
5. The continuous production line for preparing recycled plastic pellets according to claim 1, characterized in that: The top left side of the crushing box (4) is connected to the feed shell (13), and the cam (502) is elliptical in shape.
6. The continuous production line for preparing recycled plastic pellets according to claim 1, characterized in that: The inner cavity of the lifting sleeve (506) is slidably connected to a slide rod (513). Both ends of the slide rod (513) extend to the outside of the lifting sleeve (506) and are fixedly connected to an mounting block (514). The surface of the mounting block (514) is fixedly connected to the crushing box (4). A first spring (515) is sleeved on the surface of the slide rod (513) and at the bottom of the lifting sleeve (506). The top and bottom of the first spring (515) are fixedly connected to the lifting sleeve (506) and the mounting block (514) respectively.
7. The continuous production line for preparing recycled plastic pellets according to claim 1, characterized in that: The inner cavity of the fixing box (508) and both sides of the adjusting block (511) are provided with second springs (516), and the two sides of the second springs (516) are fixedly connected to the push plate (509) and the fixing box (508) respectively.