Automobile front wall structure and vehicle
By designing the front bulkhead structure in new energy vehicles and utilizing the first and second reinforcing structures to transmit external forces from the front bulkhead to the front floor, the problem of insufficient body strength and rigidity is solved, the vehicle's collision performance and safety are improved, and lightweighting is achieved.
Patent Information
- Application Number
- CN202520549733.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-26
AI Technical Summary
In new energy vehicles, the battery is installed under the front floor of the vehicle, which compresses the space in the front floor, reduces the strength and rigidity of the vehicle body, and affects the vehicle's safety and the smoothness of force transmission.
The automotive front bulkhead structure design includes a front bulkhead, a front floor, a first reinforcing structure, and a second reinforcing structure. The first reinforcing structure is fixedly connected to the front bulkhead, and the second reinforcing structure is fixedly connected to the front floor. This connection transmits external forces from the front bulkhead to the front floor, enhancing the body rigidity and collision performance.
It improves the frontal collision performance of the vehicle, reduces the intrusion of the front bulkhead, maintains the integrity of the passenger compartment, protects the battery pack from excessive compression, reduces the deformation of the front floor structure, enhances the safety and reliability of the vehicle body, and achieves lightweighting.
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Figure CN223778439U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the automotive field, and in particular to an automotive front structure and vehicle. Background Technology
[0002] Currently, with increasing energy scarcity and growing public awareness of environmental protection, developing new energy vehicles has become a consensus. The global automotive market is seeing a surge in pure electric new energy vehicle models. Electric vehicles typically install their power batteries under the front floor. The central tunnel in the floor is a crucial component of the vehicle body, serving as one of the longitudinal force transmission mechanisms of the body frame. It bears the heavy responsibility of transmitting energy from front to rear, and together with components such as the door sill beams and seat crossbeams, forms a crisscrossing skeletal structure to ensure the body's rigidity and strength requirements, while also meeting the vehicle's service life and driving safety needs. Given the current limited battery unit capacity, the only way to increase battery capacity and extend driving range is to maximize the volume of the battery pack. Simultaneously, as people's living standards improve, their demands for vehicle comfort are also increasing, requiring more interior passenger space. This further compresses the front floor space from both above and below, further reducing the position of the central tunnel assembly, resulting in a "plate-like" floor layout. This significantly reduces the body's strength and rigidity, leading to uneven force transmission and seriously affecting vehicle safety.
[0003] The central tunnel in the floor reduces overall strength and rigidity due to limitations in battery size and interior space, and can lead to uneven force transmission within the vehicle. This issue urgently needs to be addressed to improve vehicle body rigidity and crash performance while still meeting space requirements. Utility Model Content
[0004] This application mainly provides a front structure for automobiles and a vehicle that can improve the vehicle's collision performance.
[0005] To solve the above-mentioned technical problems, the technical solution adopted in this application is: to provide a front bulkhead structure for automobiles, which includes a front bulkhead panel, a front floor, a first reinforcing structure, and a second reinforcing structure, wherein the front bulkhead panel and the front floor are arranged sequentially in a first direction, wherein the direction in which the vehicle body extends is the first direction; the first reinforcing structure is fixedly connected to the front bulkhead panel; the second reinforcing structure is fixedly connected to the front floor; wherein the first reinforcing structure and the second reinforcing structure are fixedly connected to transmit the external force received by the front bulkhead panel to the front floor.
[0006] The first reinforcing structure includes a first reinforcing plate, a first end of which is connected to the front bulkhead; and a second end of which is connected to the second reinforcing structure.
[0007] The first reinforcing structure further includes a first mounting plate, which connects the front bulkhead and the first reinforcing plate; the front bulkhead, the first mounting plate, and the first reinforcing plate are stacked in sequence.
[0008] The front structure of the vehicle also includes a torsion box, which is connected to a portion of the first end of the first reinforcing plate.
[0009] The second reinforcing structure includes a second reinforcing plate, a portion of the first end of the second reinforcing plate being connected to the first reinforcing plate; and a portion of the first end of the second reinforcing plate being connected to the torsion box.
[0010] The second reinforcing structure further includes a second mounting plate, the protrusion of which is connected to a portion of the second end of the first reinforcing plate, and the first side of the second mounting plate near the second reinforcing plate is connected to a portion of the side of the second reinforcing plate.
[0011] Wherein, the orthographic projection of the first reinforcing plate on the front floor and the orthographic projection of the second mounting plate on the front floor at least partially overlap.
[0012] Wherein, the orthographic projection of the second reinforcing plate on the front floor and the orthographic projection of the second mounting plate on the front floor at least partially overlap.
[0013] Wherein, the second reinforcing plate includes at least one first reinforcing rib extending along a first direction; and / or, the second reinforcing plate is provided with at least one weight-reducing hole located on the first reinforcing rib; and / or, the first reinforcing plate includes at least one second reinforcing rib extending along a first direction.
[0014] Another technical solution adopted in this application is to provide a vehicle, which includes a body and the automobile front structure described in the above embodiments.
[0015] The beneficial effects of this application are as follows: In the front bulkhead structure of the automobile of this application, the first reinforcing structure is fixedly connected to the front bulkhead panel; the second reinforcing structure is fixedly connected to the front floor; wherein, the fixed connection between the first reinforcing structure and the second reinforcing structure transmits the external force received by the front bulkhead panel to the front floor. By applying the first reinforcing structure and the second reinforcing structure, the front collision performance of the automobile is improved, the intrusion of the front bulkhead panel is reduced, the integrity of the passenger compartment is maintained, and the safety of the occupants is ensured. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0017] Figure 1 This is a schematic diagram of one embodiment of the automotive front bulkhead structure in this application;
[0018] Figure 2 for Figure 1 An enlarged structural schematic diagram of one embodiment of region A in the middle;
[0019] Figure 3 for Figure 1 A schematic diagram of one embodiment of the first and second reinforcing structures;
[0020] Figure 4 for Figure 3 A schematic diagram of one embodiment of the first reinforcing plate;
[0021] Figure 5 for Figure 3 A schematic diagram of one embodiment of the first mounting plate;
[0022] Figure 6 for Figure 3 A schematic diagram of one embodiment of the second reinforcing plate;
[0023] Figure 7 for Figure 3 A schematic diagram of one embodiment of the second mounting plate.
[0024] Explanation of reference numerals in the attached drawings: 1 Front bulkhead; 2 Front floor; 3 First reinforcing structure; 31 First reinforcing plate; 311 Second reinforcing rib; 32 First mounting plate; 4 Second reinforcing structure; 41 Second reinforcing plate; 422 Second mounting plate; 421 First reinforcing rib; 422 Weight reduction hole; 5 Torque box. Detailed Implementation
[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.
[0027] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, "multiple" means two or more, unless otherwise explicitly defined.
[0028] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0029] In the description of the embodiments of this application, unless otherwise expressly specified and limited, technical terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0030] Please see Figure 1 and Figure 2 and Figure 3 This application provides a front bulkhead structure for automobiles, comprising a front bulkhead panel 1, a front floor 2, a first reinforcing structure 3, and a second reinforcing structure 4. The front bulkhead panel 1 and the front floor 2 are arranged sequentially in a first direction, wherein the direction in which the vehicle body extends is the first direction; the first reinforcing structure 3 is fixedly connected to the front bulkhead panel 1; the second reinforcing structure 4 is fixedly connected to the front floor 2; wherein the fixed connection of the first reinforcing structure 3 and the second reinforcing structure 4 transmits the external force received by the front bulkhead panel 1 to the front floor 2.
[0031] Specifically, in new energy vehicles, the front bulkhead 1 and the front floor 2 provide protection and support for the battery pack. The front bulkhead 1 is located at the front of the vehicle body, and the front floor 2 is connected to the front bulkhead 1. Simultaneously, the front bulkhead 1 is connected to the first reinforcing structure 3, and the front floor 2 is connected to the second reinforcing structure 4. Through the fixed connection of the first reinforcing structure 3 and the second reinforcing structure 4, after a collision, the external force received by the front bulkhead 1 is transmitted to the front floor 2 via the first reinforcing structure 3 and the second reinforcing structure 4, thus transferring the external force received by the front bulkhead 1 to the front floor 2. The application of the first reinforcing structure 3 and the second reinforcing structure 4 reduces the intrusion of the front bulkhead 1, improves the frontal collision performance of the vehicle, maintains the integrity of the passenger compartment, and ensures occupant safety.
[0032] In addition, the application of the first reinforcing structure 3 and the second reinforcing structure 4 can effectively reduce the intrusion of the front floor 2 structure deformation into the power battery pack, protect the battery pack from excessive compression during a collision, and thus prevent fire and explosion.
[0033] The application of the first reinforcing structure 3 and the second reinforcing structure 4 provides dual support, ensuring that even if one fails, the other can still transmit force, increasing reliability. This reduces the load distributed across the front floor 2 body, which helps to reduce the material and thickness requirements of the front floor 2, thus contributing to weight reduction.
[0034] Please continue reading. Figure 2 , Figure 3 and Figure 4 The first reinforcing structure 3 includes a first reinforcing plate 31, a first end of which is connected to the front bulkhead 1; and a second end of the first reinforcing plate 31 is connected to the second reinforcing structure 4. Specifically, the first reinforcing structure 3 includes a first reinforcing plate 31. The plate structure design helps to reduce the volume occupied, and the first reinforcing plate 31 is connected to the front bulkhead 1 and the second reinforcing structure 4 respectively, which achieves a good external force transmission effect.
[0035] In one embodiment, the first reinforcing plate 31 is made of ultra-high strength steel, which can effectively reduce the weight of the structure while ensuring its strength.
[0036] In one embodiment, the first reinforcing plate 31 adopts a sheet metal structure, which is simple in structure and easy to manufacture.
[0037] Please continue reading. Figure 2 , Figure 3 and Figure 5 The first reinforcing structure 3 also includes a first mounting plate 32, which connects the front bulkhead 1 and the first reinforcing plate 31; the front bulkhead 1, the first mounting plate 32, and the first reinforcing plate 31 are stacked sequentially. Specifically, since there is a height difference between the first reinforcing plate 31 and the front bulkhead 1, the first mounting plate 32 is used to connect the front bulkhead 1 and the first reinforcing plate 31, at which time the first mounting plate 32 is located between the front bulkhead 1 and the first reinforcing plate 31.
[0038] In one embodiment, the first mounting plate 32 is made of ultra-high strength steel, which can effectively reduce the weight of the structure while ensuring its strength.
[0039] In one embodiment, the first mounting plate 32 adopts a sheet metal structure, which is simple in structure and easy to manufacture.
[0040] Please continue reading. Figure 1 and Figure 2 The front structure of the vehicle also includes a torque box 5, which is connected to a portion of the first end of the first reinforcing plate 31. In new energy vehicles, the vehicle body is reinforced with components such as the torque box 5 to counteract the dynamic pressure caused by the weight of the battery. The first reinforcing plate 31, connected to the torque box 5, shares the external forces acting on the torque box 5, improving the frontal collision performance of the vehicle and ensuring occupant safety.
[0041] Please continue reading. Figure 2 , Figure 3 and Figure 6 The second reinforcing structure 4 includes a second reinforcing plate 41, a portion of which is connected to a first reinforcing plate 31; a portion of which is also connected to a torque box 5. Specifically, the connection between the portion of the first end of the second reinforcing plate 41 and the first reinforcing plate 31 serves to transmit external forces, preventing the front floor 2 from deforming due to excessive external forces. Simultaneously, the connection between the portion of the first end of the second reinforcing plate 41 and the torque box 5 transmits external forces at the torque box 5, protecting it.
[0042] In one embodiment, the second reinforcing plate 41 is made of ultra-high strength steel, which can effectively reduce the weight of the structure while ensuring its strength.
[0043] In one embodiment, the second reinforcing plate 41 adopts a sheet metal structure, which is simple in structure and easy to manufacture.
[0044] Please continue reading. Figure 2 , Figure 3 and Figure 7 The second reinforcing structure 4 also includes a second mounting plate 42, the protrusion of which is connected to a portion of the second end of the first reinforcing plate 31; the first side of the second mounting plate 42 near the second reinforcing plate 41 is connected to a portion of the side of the second reinforcing plate 41. Specifically, by mounting the second mounting plate 42 on the front floor 2 and connecting the portion of the second end of the first reinforcing plate 31 to the protrusion of the second mounting plate 42, the fixation between the portion of the second end of the first reinforcing plate 31 and the front floor 2 is achieved. The connection between a portion of the side of the second reinforcing plate 41 and the first side of the second mounting plate 42 near the second reinforcing plate 41 ensures the connection between the second reinforcing plate 41 and the front floor 2, making the overall structure of the second reinforcing structure 4 stable.
[0045] In one embodiment, the second mounting plate 42 is made of ultra-high strength steel, which can effectively reduce the weight of the structure while ensuring its strength.
[0046] In one embodiment, the second mounting plate 42 adopts a sheet metal structure, which is simple in structure and easy to manufacture.
[0047] Please see Figure 3 The orthographic projection of the first reinforcing plate 31 on the front floor 2 and the orthographic projection of the second mounting plate 42 on the front floor 2 at least partially overlap. Specifically, the first reinforcing plate 31 is fixed to the front floor 2 by the second mounting plate 42 to ensure structural stability.
[0048] Please see Figure 3 The orthographic projection of the second reinforcing plate 41 on the front floor 2 and the orthographic projection of the second mounting plate 42 on the front floor 2 at least partially overlap. Specifically, both the second reinforcing plate 41 and the second mounting plate 42 are fixedly connected to the front floor 2, ensuring the overall structural stability of the second reinforcing structure 4.
[0049] Please continue reading. Figure 2 and Figure 6 The second reinforcing plate 41 includes at least one first reinforcing rib 421 extending along the first direction. The arrangement of the first reinforcing rib 421 increases the structural strength of the second reinforcing plate 41 and ensures its service life.
[0050] Please continue reading. Figure 2 and Figure 6 The second reinforcing plate 41 has at least one weight-reducing hole 422, which is located on the first reinforcing rib 421. The design of the weight-reducing hole 422 can reduce the weight of the structure and meet the lightweight requirements of the whole vehicle. At the same time, the weight-reducing hole 422 is located on the first reinforcing rib 421, which can reduce stress.
[0051] Please continue reading. Figure 2 and Figure 4 The first reinforcing plate 31 includes at least one second reinforcing rib 311 extending along a first direction. The provision of the second reinforcing rib 311 increases the structural strength of the first reinforcing plate 31 and ensures its service life.
[0052] In one embodiment, the first reinforcing structure 3 and the second reinforcing structure 4 are symmetrically arranged on both sides of the vehicle, which satisfies the requirement of vehicle structure symmetry and improves the overall safety performance of the vehicle body.
[0053] This application also provides a vehicle comprising a body and a front bulkhead structure as described in the above embodiments. Vehicles using the above-described front bulkhead structure have the following advantages:
[0054] 1) The collision energy transfer path formed by the first reinforcing structure 3 and the second reinforcing structure 4 can reduce the intrusion of the front bulkhead 1, thereby effectively protecting the safety of the occupants.
[0055] 2) The first reinforcing structure 3 and the second reinforcing structure 4 can effectively reduce the intrusion of the front floor 2 structure deformation into the power battery pack, protect the battery pack from excessive compression during a collision, and thus prevent fire and explosion.
[0056] 3) The first reinforcing plate 31 and the second reinforcing plate 41 in the first reinforcing structure 3 and the second reinforcing structure 4 form a double support, so that even if one plate fails, the other plate can still transmit force, increasing reliability.
[0057] 4) At least one of the first reinforcing structure 3 and the second reinforcing structure 4 is provided with reinforcing ribs, which increases the strength of the structure.
[0058] 5) The first reinforcing structure 3 and the second reinforcing structure 4 reduce the load distributed on the front floor 2, which helps to reduce the material and thickness requirements of the front floor 2, thus facilitating weight reduction.
[0059] 6) The first reinforcing structure 3 and the second reinforcing structure 4 are made of ultra-high strength steel, which can effectively reduce the weight of the structure.
[0060] 7) The first reinforcing structure 3 and the second reinforcing structure 4 are sheet metal structures, which are simple in structure and easy to manufacture.
[0061] 8) The second reinforcing structure 4 is provided with weight reduction holes 422, which can reduce the weight of the structure and meet the lightweight requirements of the whole vehicle.
[0062] 9) The above scheme is symmetrically arranged on both sides of the vehicle, which satisfies the requirement of symmetrical vehicle structure and improves the overall safety performance of the vehicle body.
[0063] The above description is merely an embodiment of this application and does not limit the patent scope of this application. Any equivalent structural or procedural transformations made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.
Claims
1. A front bulkhead structure for automobiles, characterized in that, include: Front panel (1); The front floor (2), the front bulkhead (1) and the front floor (2) are arranged sequentially in a first direction, wherein the direction in which the vehicle body extends is the first direction; The first reinforcing structure (3) is fixedly connected to the front bulkhead (1); The second reinforcing structure (4) is fixedly connected to the front floor (2); The first reinforcing structure (3) and the second reinforcing structure (4) are fixedly connected to transmit the external force on the front panel (1) to the front floor (2).
2. The automotive front bulkhead structure according to claim 1, characterized in that, The first reinforcing structure (3) includes: The first reinforcing plate (31) has a first end connected to the front bulkhead (1); the second end of the first reinforcing plate (31) is connected to the second reinforcing structure (4).
3. The automotive front bulkhead structure according to claim 2, characterized in that, The first reinforcing structure (3) also includes: The first mounting plate (32) connects the front bulkhead (1) and the first reinforcing plate (31); The front bulkhead (1), the first mounting plate (32), and the first reinforcing plate (31) are stacked in sequence.
4. The automotive front bulkhead structure according to claim 3, characterized in that, Also includes: Torque box (5) is connected to a portion of the first end of the first reinforcing plate (31).
5. The automotive front bulkhead structure according to claim 4, characterized in that, The second reinforcing structure (4) includes: The second reinforcing plate (41) has a portion of its first end connected to the first reinforcing plate (31); the portion of its first end is connected to the torque box (5).
6. The automotive front bulkhead structure according to claim 5, characterized in that, The second reinforcing structure (4) also includes: The second mounting plate (42) has a protrusion that is connected to a portion of the second end of the first reinforcing plate (31); the second mounting plate (42) is connected to a portion of the side of the second reinforcing plate (41) near the first side of the second reinforcing plate (41).
7. The automotive front bulkhead structure according to claim 6, characterized in that, The orthographic projection of the first reinforcing plate (31) on the front floor (2) and the orthographic projection of the second mounting plate (42) on the front floor (2) at least partially overlap.
8. The automotive front bulkhead structure according to claim 7, characterized in that, The orthographic projection of the second reinforcing plate (41) on the front floor (2) and the orthographic projection of the second mounting plate (42) on the front floor (2) at least partially overlap.
9. The automotive front bulkhead structure according to claim 5, characterized in that, The second reinforcing plate (41) includes at least one first reinforcing rib (421) extending along the first direction; And / or, the second reinforcing plate (41) is provided with at least one weight-reducing hole (422), the weight-reducing hole (422) being located on the first reinforcing rib (421); And / or, the first reinforcing plate (31) includes at least one second reinforcing rib (311) extending along a first direction.
10. A vehicle, characterized in that, Includes the vehicle body and the front bulkhead structure of the automobile as described in any one of claims 1-9.