Material supporting, film patting and arranging device
The automated processing of film by the material support and film feeding device solves the problems of low coating efficiency and high cost in the existing technology, and realizes efficient and low-cost automated film processing.
Patent Information
- Application Number
- CN202520246962.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Existing product surface coating processes are inefficient and costly, requiring complex manual operation and complex and expensive automated equipment.
A material support and film pressing device was designed, including a film support device and a film pressing device. The film support device flattens the film end outward, and the film pressing device presses the film after it has been processed by the film support device, thereby achieving automated processing.
It improved work efficiency, reduced manual labor, lowered equipment costs, and enabled automated processing of the product surface film.
Smart Images

Figure CN223778630U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to production and manufacturing field, and particularly relates to a material supporting, film beating and material arranging device. BACKGROUND
[0002] Many products need to be coated with film on the surface after processing, and the film at the end of the product surface needs to be folded after being wrapped with the protective film. The existing processing method is mostly manual folding of the film at the end, which has low working efficiency and large workload and seriously affects the film coating efficiency of the whole product. Although some enterprises use automatic film beating equipment for processing, the structure is relatively complex and the cost is high. UTILITY MODEL CONTENT
[0003] The utility model aims at overcoming the above-mentioned defects, and provides a material supporting, film beating and material arranging device, which has simple structure, reasonable design, easy production, high automation, reduces manual labor and improves working efficiency.
[0004] TECHNICAL SCHEME: In order to achieve the above-mentioned purpose, the utility model provides a material supporting, film beating and material arranging device, which comprises a first supporting frame, a second supporting frame, a film supporting device and a film beating device. The film supporting device is movably connected to one side of the first supporting frame, and the second supporting frame is arranged above the first supporting frame. The film beating device is arranged on the second supporting frame. The material supporting, film beating and material arranging device adjusts and optimizes the structure of the material supporting and film arranging device, supports the end of the film outward by the film supporting device, beats and presses the film processed by the film supporting device by the film beating device, processes the film at the end of the yarn cylinder, realizes automation in the whole process and improves working efficiency.
[0005] The film supporting device comprises a film supporting mounting frame, a group of film supporting components, a film supporting driving mechanism and a group of racks. A group of first sliding rails are oppositely arranged on the film supporting mounting frame. The film supporting components are slidably connected to the first sliding rails through sliding block components. The film supporting driving mechanism is arranged on the film supporting mounting frame, and the output end of the film supporting driving mechanism is provided with a driving gear. The racks are arranged on both sides of the driving gear and are meshed. The connecting blocks on the sliding block components are connected to the corresponding racks. The film supporting driving mechanism drives the rotation of the driving gear, and the rack moves to both sides during the rotation of the gear, and the film supporting components move together during the movement of the rack, so that the film at the end of the yarn cylinder is supported flat.
[0006] Further, the film beating device comprises a first film beating mechanism and a group of second film beating mechanisms. The first film beating mechanism and the second film beating mechanisms are both mounted on the second supporting frame, and the second film beating mechanisms are arranged on both sides of the first film beating mechanism. The first film beating mechanism beats and presses the film downward from above, and the second film beating mechanisms beat and press the flat film inward from both sides, so that the film at the end of the yarn cylinder is processed.
[0007] Preferably, the first film beating mechanism comprises a first lifting driving module, a first film beating mounting frame, a horizontal driving frame, a first film beating assembly and a first horizontal movement driving cylinder, the first lifting driving module is arranged on the second support frame, the first film beating mounting frame is in lifting connection with the first lifting driving module, and the first film beating mounting frame is provided with a horizontal sliding rail, the horizontal driving frame is connected with the horizontal sliding rail through a sliding block, the first film beating assembly is connected with the horizontal driving frame through an adapter frame, and the first horizontal movement driving cylinder is mounted on the first film beating mounting frame and connected with the first film beating assembly through a driving block. The first lifting driving module and the first horizontal movement driving cylinder are arranged to adaptively adjust the height and horizontal position of the first film beating assembly according to actual working needs.
[0008] Further, the second film beating mechanism comprises a second horizontal driving cylinder, a first rotary driving cylinder and a second film beating assembly, the second horizontal driving cylinder is mounted on the second support frame, the first rotary driving cylinder is connected with the output end of the second horizontal driving cylinder through an adapter frame, and the second film beating assembly is connected with the output end of the first rotary driving cylinder. The second horizontal driving cylinder in the second film beating mechanism can adjust the horizontal position of the second film beating assembly, the second rotary driving cylinder can control the second film beating assembly to rotate, and the film processed by the film supporting and beating device can be beaten inward.
[0009] Preferably, the second film beating assembly comprises a film beating driving rod and a film beating piece, one end of the film beating driving rod is connected with the output end of the first rotary driving cylinder, and the film beating piece is connected with the film beating driving rod.
[0010] Further preferably, a group of vertical sliding rails are oppositely arranged on the first support frame, and the film supporting mounting frame is connected with the vertical sliding rails through a group of sliding blocks.
[0011] In addition, a lifting driving cylinder for driving the film supporting and beating device to lift is further arranged, the lifting driving cylinder is arranged on the second support frame and connected with the film supporting and beating device.
[0012] The above technical scheme can achieve the following beneficial effects:
[0013] 1. The film supporting and beating device can adjust and optimize the structure of the film supporting and beating device, beat the end of the film outward through the film supporting device, beat and press the film processed by the film supporting and beating device through the film beating device, complete the processing of the end of the film of the yarn cylinder, realize automation in the whole process, and improve work efficiency.
[0014] 2. The film-supporting device drives the gear to rotate through the film-supporting drive mechanism. During the rotation of the gear, the rack will move to both sides. During the movement of the rack, the film-supporting assembly will move together, thereby flattening the film at the end of the yarn tube.
[0015] 3. The first film-pressing mechanism presses the film downwards from above, while the second film-pressing mechanisms on both sides press the flattened film inwards from both sides, thereby completing the processing of the film at the end of the yarn tube.
[0016] 4. The first lifting drive module and the first horizontal moving drive cylinder in the first film-tapping mechanism allow for adaptive adjustment of the height and horizontal position of the first film-tapping assembly according to actual working needs.
[0017] 5. The second horizontal drive cylinder in the second film-tapping mechanism can adjust the horizontal position of the second film-tapping assembly, and the second rotary drive cylinder can control the second film-tapping assembly to rotate, so as to tap the film processed by the film-supporting device inward and realize automation. Attached Figure Description
[0018] Figure 1 This is a front view of the material support and film handling device described in this utility model;
[0019] Figure 2 This is a side view of the material support and film feeding device of this utility model;
[0020] Figure 3 This is a schematic diagram of the material support and film feeding device of this utility model;
[0021] Figure 4 This is a partial schematic diagram of the membrane support device in this utility model. Detailed Implementation
[0022] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. Example
[0023] like Figures 1 to 4 The illustrated material support and film-pressing device includes: a first support frame 51, a second support frame 52, a film-supporting device 53, and a film-pressing device 54. The film-supporting device 53 is disposed on one side of the first support frame 51 and is movably connected. The second support frame 52 is disposed above the first support frame 51, and the film-pressing device 54 is disposed on the second support frame 52.
[0024] like Figure 3 , Figure 4The film supporting device 53 shown includes a film supporting mounting frame 531, a set of film supporting assemblies 532, a film supporting driving mechanism 533 and a set of racks 534. The film supporting mounting frame 531 oppositely has a set of first sliding rails. The film supporting assemblies 532 are slidably connected with the first sliding rails through sliding block assemblies. The film supporting driving mechanism 533 is arranged on the film supporting mounting frame 531 and has a driving gear at an output end thereof. The racks 534 are arranged at two sides of the driving gear and are in meshing arrangement. The connecting blocks on the sliding block assemblies are connected with the corresponding racks. It is conceived that the film supporting driving mechanism 533 can select a suitable driving mechanism according to actual needs. In the case, a stepping motor is preferably adopted to drive. The strength required for supporting the film is easy to control and the cost is relatively low.
[0025] In operation, the film supporting driving mechanism 533 drives the driving gear to rotate. The driving gear drives the racks to move to two sides in the process of rotation. The racks drive the film supporting assemblies to move in the process of movement, so as to support and flatten the film at the end of the product.
[0026] As shown in the figure, Figures 1 to 3 The film beating device 54 shown includes a first film beating mechanism 541 and a set of second film beating mechanisms 542. The first film beating mechanism 541 and the second film beating mechanisms 542 are both mounted on the second supporting frame 52. The second film beating mechanisms 542 are arranged at two sides of the first film beating mechanism 541.
[0027] As shown in the figure, Figure 3 The first film beating mechanism 541 includes a first lifting driving module 5411, a first film beating mounting frame 5412, a horizontal driving frame 5413, a first film beating assembly 5414 and a first horizontal movement driving cylinder 5415. The first lifting driving module 5411 is arranged on the second supporting frame 52. The first film beating mounting frame 5412 is in liftable connection with the first lifting driving module 5411. The first film beating mounting frame 5412 has horizontal sliding rails. The horizontal driving frame 5413 is connected with the horizontal sliding rails through sliding blocks. The first film beating assembly 5414 is connected with the horizontal driving frame 5413 through an adapter frame 5416. The first horizontal movement driving cylinder 5415 is mounted on the first film beating mounting frame 5412. An output end of the first horizontal movement driving cylinder 5415 is connected with the first film beating assembly 5414 through a driving block.
[0028] The second film beating mechanism 542 includes a second horizontal driving cylinder 5421, a first rotary driving cylinder 5422 and a second film beating assembly 5423. The second horizontal driving cylinder 5421 is mounted on the second supporting frame 52. The first rotary driving cylinder 5422 is connected with an output end of the second horizontal driving cylinder 5421 through an adapter frame. The second film beating assembly 5423 is connected with an output end of the first rotary driving cylinder 5422. It is to be noted that the structures of the first film beating assembly 5414 and the second film beating assembly 5423 can be adjusted according to actual requirements of film beating.
[0029] The second film folding assembly 5423 comprises a film folding driving rod 54231 and a film folding piece 54232, one end of the film folding driving rod 54231 is connected with the output end of the first rotary driving cylinder 5422, and the film folding piece 54232 is connected with the film folding driving rod 54231. In working, the first rotary driving cylinder 5422 drives the film folding driving rod 54231 to drive the film folding piece 54232 to rotate, so as to fold the film inwards. It should be noted that the film folding piece 54232 can be selected according to actual needs, which can be a rectangular plate or other shaped folding plate.
[0030] A group of vertical sliding rails are oppositely arranged on the first support frame 51, and the film supporting mounting frame 531 is connected with the vertical sliding rails through a group of sliding blocks.
[0031] The lifting driving cylinder for driving the film supporting device 53 to lift is arranged on the second support frame 52, and the output end of the lifting driving cylinder is connected with the film supporting device 53.
[0032] The working principle of the film supporting and folding arrangement device in the embodiment is as follows: the lifting driving cylinder drives the film supporting device 53 to descend, the carrying mechanism carries the product after being covered with the film to the film folding station, the lifting driving cylinder drives the film supporting device 53 to ascend, the film supporting assembly is inserted into the end film from the lower side, the film supporting driving mechanism 533 in the film supporting device 53 drives the driving gear to rotate, the rack is moved to the two sides through the driving gear rotating process, the rack moves to drive the film supporting assembly to move, so as to support and flatten the film at the end of the product to the outside, the first horizontal moving driving cylinder 5415 in the first film folding mechanism 541 adjusts the horizontal position of the first film folding assembly 5414 according to the position of the film, and then the first lifting driving module 5411 drives the first film folding assembly 5414 to run downwards to fold the film downwards.
[0033] The second horizontal driving cylinder 5421 in the second film folding mechanism 542 drives the first rotary driving cylinder 5422 and the second film folding assembly 5423 to reach the specified position, and then the first rotary driving cylinder 5422 drives the film folding driving rod 54231 to drive the film folding piece 54232 to rotate, so as to fold the film inwards, thereby realizing the processing of the film at the end of the product.
[0034] The above only describes the preferred embodiments of the present application, and it should be noted that some improvements can be made without departing from the principle of the present application for those skilled in the art, and these improvements should also be regarded as the protection scope of the present application.
Claims
1. A material support and film feeding device, characterized in that: include: The system comprises a first support frame (51), a second support frame (52), a film support device (53), and a film tapping device (54). The film support device (53) is located on one side of the first support frame (51) and is movably connected. The second support frame (52) is located above the first support frame (51), and the film tapping device (54) is located on the second support frame (52).
2. The material support and film feeding device according to claim 1, characterized in that: The membrane support device (53) includes a membrane support mounting frame (531), a set of membrane support components (532), a membrane support driving mechanism (533), and a set of racks (534). A set of first slide rails are provided on the membrane support mounting frame (531). The membrane support components (532) are slidably connected to the first slide rails through a slider assembly. The membrane support driving mechanism (533) is located on the membrane support mounting frame (531) and has a drive gear at its output end. The racks (534) are located on both sides of the drive gear and are meshed together. The connecting block on the slider assembly is connected to the corresponding rack.
3. The material support and film feeding device according to claim 1, characterized in that: The film-tapping device (54) includes a first film-tapping mechanism (541) and a set of second film-tapping mechanisms (542). The first film-tapping mechanism (541) and the second film-tapping mechanism (542) are both mounted on the second support frame (52), and the second film-tapping mechanism (542) is located on both sides of the first film-tapping mechanism (541).
4. The material support and film feeding device according to claim 3, characterized in that: The first patting mechanism (541) includes a first lifting drive module (5411), a first patting mounting frame (5412), a horizontal drive frame (5413), a first patting assembly (5414), and a first horizontal moving drive cylinder (5415). The first lifting drive module (5411) is mounted on a second support frame (52). The first patting mounting frame (5412) is connected to the first lifting drive module (5411) in a liftable manner. The first patting mounting frame (5412) is provided with a horizontal slide rail. The horizontal drive frame (5413) is connected to the horizontal slide rail through a sliding block. The first patting assembly (5414) is connected to the horizontal drive frame (5413) through a transition frame (5416). The first horizontal moving drive cylinder (5415) is mounted on the first patting mounting frame (5412), and its output end is connected to the first patting assembly (5414) through a drive block.
5. The material support and film feeding device according to claim 3, characterized in that: The second patting mechanism (542) includes a second horizontal drive cylinder (5421), a first rotary drive cylinder (5422), and a second patting assembly (5423). The second horizontal drive cylinder (5421) is mounted on a second support frame (52). The first rotary drive cylinder (5422) is connected to the output end of the second horizontal drive cylinder (5421) through an adapter frame. The second patting assembly (5423) is connected to the output end of the first rotary drive cylinder (5422).
6. The material support and film feeding device according to claim 5, characterized in that: The second patting membrane assembly (5423) includes a patting membrane drive rod (54231) and a patting membrane component (54232). One end of the patting membrane drive rod (54231) is connected to the output end of the first rotary drive cylinder (5422), and the patting membrane component (54232) is connected to the patting membrane drive rod (54231).
7. The material support and film feeding device according to claim 2, characterized in that: The first support frame (51) is provided with a set of vertical slide rails, and the membrane mounting frame (531) is connected to the vertical slide rails through a set of sliding blocks.
8. The material support and film feeding device according to claim 2, characterized in that: It also includes a lifting drive cylinder for driving the membrane support device (53) to rise and fall. The lifting drive cylinder is located on the second support frame (52) and its output end is connected to the membrane support device (53).