Embedded confluence equipment

By combining an embedded rack and a stacking mechanism, the existing technology has been able to overcome the problems of large footprint, high cost, and poor compatibility, achieving efficient and low-cost box-type cargo transport and merging, which is suitable for automated logistics warehousing systems.

CN223779355UActive Publication Date: 2026-01-09KENGIC INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520523995.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-01-09
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

Existing box-type cargo conveying and merging equipment has a large footprint, high cost, poor flexibility, difficulty in accommodating box-type cargo of different specifications and sizes, and complex layout of control system and transmission device, resulting in high modification costs.

Method used

The confluence mechanism, which employs an embedded frame and stacking mechanism, includes a frame assembly for a linear conveying area and a confluence conveying area. It uses roller assemblies and drive card assemblies to control the flow of the material box. The embedded connection reduces the footprint and improves the compatibility and operating efficiency of the equipment.

Benefits of technology

It effectively reduces the equipment's footprint and cost, improves compatibility and operational smoothness for different sizes of boxed goods, and enhances the efficiency of merging operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides embedded confluence equipment, belongs to the field of logistics storage, and adopts a confluence mechanism comprising an embedded rack and a splicing and stacking mechanism, so as to effectively improve the operation efficiency of a confluence control flow, reduce the occupied area and the manufacturing cost, and simultaneously achieve the purpose of being compatible with box-type goods with different specifications, external dimensions and sizes. Comprising a rack assembly which forms at least one group of linear conveying areas and a group of combined flow conveying areas, the top of the rack assembly is provided with roller assemblies laid in the conveying directions of different areas and a driving clamping assembly used for controlling the running state of the roller assemblies, and the edge of the outer side of the rack assembly is connected with a baffle assembly used for playing a protection role. The rack assembly comprises a direct flow area machine body forming a direct flow conveying area, a confluence area machine body forming a confluence conveying area and a middle machine body arranged at the junction of a straight line and the confluence conveying area.
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Description

TECHNICAL FIELD

[0001] The utility model provides a kind of application in box goods conveying's embedded confluence equipment, belong to logistics storage field. BACKGROUND

[0002] In the actual order execution process of automated logistics storage, the confluence equipment for splicing and merging two conveying lines into one conveying line is usually used to realize the ordered conveying, confluence, distribution and processing operation of box goods.

[0003] The prior art applied to the conveying and sorting of various box goods conveying confluence equipment is generally composed of multiple conveying belts, confluence systems and driving devices directly spliced, and the structure layout of the multiple conveying lines combined by distributed control to one main conveying line is only suitable for relatively simple confluence requirements, but has the disadvantages of large floor area, high cost, poor flexibility, limitation on the types and sizes of conveyed articles, etc. Especially when multiple material channels need to be processed, the device layout and direction of the prior art directly affect the space utilization of the warehouse or production line; when customization or modification for specific scenarios is needed, the overall investment is large; correspondingly, the scheduling of control system and the layout of transmission device bring many problems, and sometimes additional modification or special processing solutions are needed.

[0004] Therefore, the present patent application is proposed. UTILITY MODEL CONTENT

[0005] The embedded confluence equipment proposed in the present application solves the problems of the prior art by adopting a confluence mechanism with an embedded rack and a stacking mechanism to effectively improve the operation efficiency of the confluence control process, reduce the floor area and manufacturing cost, and simultaneously achieve the purpose of being compatible with different specifications and sizes of box goods.

[0006] To achieve the above design purposes, the embedded confluence equipment includes a rack assembly forming at least one group of straight conveying areas and one group of confluence conveying areas, a roller assembly provided on the top of the rack assembly along the conveying direction of different areas, a driving card assembly for controlling the operating state of the roller assembly, and a baffle assembly connected to the outer edge of the rack assembly for protection; the rack assembly includes a straight flow area body constituting a straight conveying area, a confluence area body constituting a confluence conveying area, and an intermediate body provided at the junction of the straight and confluence conveying areas; the confluence area body is obliquely embedded into the straight flow area body through the intermediate body, and the vertical projections of the straight and confluence conveying areas form partial overlap.

[0007] Further, a plurality of adjustable feet are respectively connected to a plurality of welding legs at the bottom of the straight flow area body, the confluence area body and the intermediate body.

[0008] Further, a plurality of body connecting plates are connected between the lateral sides of the merging area body and the intermediate body, between the lateral sides of the intermediate body and the straight area body, and between the lateral sides of the merging area body and the straight area body.

[0009] Further, the baffle assembly is connected to the top of the outer side of the merging area body and the straight area body away from each other along the conveying direction.

[0010] Further, the roller assembly comprises a plurality of motorized rollers and non-powered rollers connected between the lateral sides of the merging area body, between the lateral sides of the straight area body, and between the lateral sides of the merging area body and the intermediate body, and between the lateral sides of the intermediate body and the straight area body, and the two ends of each group of motorized rollers are connected to a plurality of non-powered rollers by the same group of V-belts.

[0011] Further, the shaft ends of the motorized rollers and non-powered rollers belonging to the straight conveying area or the merging conveying area on the two sides of the intermediate body are connected by shafts, and a horizontal supporting plate is connected between the end of the intermediate body and the merging area body, and the supporting plate covers the gap between the motorized rollers and non-powered rollers and the body in the vertical direction.

[0012] Further, the drive card assembly comprises control terminals and roller drive cards for connecting the power supply and the roller assembly to receive and control the running state of the line body, and a photoelectric switch reflector and a photoelectric switch emitter arranged in pairs and connected between the merging area body and the straight area body.

[0013] In summary, the embedded merging device has the following advantages and beneficial effects:

[0014] 1. Compared with the prior art merging device, the device has the characteristics of smaller floor area and higher economy, and the straight area and the merging area are connected together, which can effectively save the total number of installed rollers and correspondingly shorten the length of the rollers in the unit conveying distance, and the overall use cost is lower.

[0015] 2. According to the application, after the box enters the merging area, because the merging area occupies part of the area of the straight area, larger size boxes can be stored without being affected by the movement of the rollers in the straight area. Therefore, the application can be compatible with different specifications and sizes of box goods, and the running is more smooth.

[0016] 3. According to the application, the distance between different boxes entering the straight area and the merging area is close, which is conducive to quickly responding and controlling the alternating operation of different partition rollers by the drive card assembly, and effectively improving the efficiency of the merging operation of the box queue. BRIEF DESCRIPTION OF DRAWINGS

[0017] The application will be further described in conjunction with the following drawings.

[0018] Fig. 1 is a structural schematic diagram of the embedded merging device described in the present application;

[0019] Fig. 2 is a bottom axonometric view of the rack assembly;

[0020] Fig. 3 is a partial view of the straight line and the merging area;

[0021] Fig. 4 is a schematic diagram of the detection device arrangement; DETAILED DESCRIPTION

[0022] Example 1, as Figs. 1 to 4 shown, the present application proposes a new embedded merging device applied to the splitting and merging operation in the box cargo conveying system. The action principle of the device is that the boxes flow into the device from two places respectively, the detection device detects the position of the boxes to control the start and stop of the conveying assembly in the splitting and merging area, realizes the orderly merging or splitting of the boxes in different lines, avoids the collision between the boxes, and finally successfully implements the conveying of the boxes in different flow directions.

[0023] The embedded merging device comprises a rack assembly 1 forming at least one set of straight line conveying area and one set of merging conveying area, a roller assembly 2 provided on the top of the rack assembly 1 along the conveying direction of different areas, a driving card assembly 4 for controlling the running state of the roller assembly 2, and a baffle assembly 3 connected to the outer side edge of the rack assembly 1 for protection.

[0024] Among them, the rack assembly 1 is used to support and connect other components, including the straight flow area body 1-2 which constitutes the straight flow conveying area, the merging area body 1-5 which constitutes the merging conveying area, and the intermediate body 1-6 which is arranged at the junction of the straight line and the merging conveying area. A set of welded legs 1-1 is connected to the bottom of the straight flow area body 1-2, the merging area body 1-5 and the intermediate body 1-6 through a set of adjustable feet 1-4, and the vertical height of the straight flow area body 1-2 and the merging area body 1-5 is adjusted through the adjustable feet 1-4 to dock the conveying lines of different heights, and the leveling treatment is carried out between them.

[0025] In order to correspondingly reduce the floor area and intensify the installation space utilization rate of the rack assembly, the merging area body 1-5 is obliquely embedded and connected to the straight flow area body 1-2 through the intermediate body 1-6, and the vertical projection of the straight flow conveying area and the merging conveying area forms partial overlap.

[0026] Further, a plurality of body connecting plates 1-3 are connected between the lateral sides of the body 1-5 and the middle body 1-6, and between the lateral sides of the middle body 1-6 and the body 1-2 of the confluence area, so as to enhance the mechanical strength of the bodies and the connecting strength of the frame assembly 1.

[0027] The baffle assembly 3 is connected to the outer side ends of the body 1-5 and the body 1-2 of the confluence area in the conveying direction.

[0028] The roller assembly 2 comprises a plurality of motorized rollers 2-2 and unpowered rollers 2-5 connected between the bodies 1-5 of the confluence area, between the bodies 1-2 of the straight-through area, and between the lateral sides of the body 1-5 of the confluence area and the middle body 1-6 and the middle body 1-6 and the body 1-2 of the straight-through area; the two ends of each group of motorized rollers 2-2 are connected to a plurality of unpowered rollers 2-5 through the same group of multi-wedge belts 2-1; under the control of the drive card assembly 4, the motorized rollers 2-2 drive the unpowered rollers 2-5 to run through the multi-wedge belts 2-1, so as to convey the material boxes in different areas and directions.

[0029] The baffle assembly 3 can guide the material boxes conveyed in different areas, and also externally enclose and protect the multi-wedge belts 2-1, so as to avoid misoperation or other safety accidents, and prevent the material boxes from rushing out of the line body.

[0030] The shaft ends of the motorized rollers 2-2 and the unpowered rollers 2-5 in the straight-through conveying area or the confluence conveying area are connected to the shafts on both sides of the middle body 1-6; a horizontally arranged supporting plate 2-4 is connected between the end lateral sides of the middle body 1-6 and the body 1-5 of the confluence area; the supporting plate 2-4 covers the gap between the motorized rollers 2-2 and the unpowered rollers 2-5 and the body in the vertical direction.

[0031] Thus, the middle body 1-6 constitutes a connecting device for the straight-through conveying area and the confluence conveying area, and the supporting plate 2-4 fills the corresponding blank in the confluence area, so as to prevent the material boxes from being stuck or other goods from falling.

[0032] The drive card assembly 4 comprises control terminals and roller drive cards 4-3 for connecting the power supply and the roller assembly 2 to receive and control the running state of the line body, and a pair of photoelectric switch reflecting plates 4-1 and photoelectric switch emitting ends 4-2 connected between the body 1-5 of the confluence area and the body 1-2 of the straight-through area.

[0033] The control terminals and roller drive cards 4-3 directly receive the signals of the photoelectric switches without PLC, so as to control the running state of the roller assembly 2 in different conveying areas.

[0034] Based on the design of the above-mentioned embedded confluence device, when a plurality of material boxes enter from the straight conveying area and the confluence conveying area respectively and are detected by the photoelectric detection device, the roller assembly 2 on the confluence area body 1-5 stops running, and the roller assembly 2 on the straight area body 1-2 normally runs; after the material box in the straight conveying area passes through, the roller assembly 2 on the straight area body 1-2 stops running, and the roller assembly 2 on the confluence area body 1-5 starts running; after the material box in the confluence conveying area passes through, the roller assembly 2 on the confluence area body 1-5 stops, and the roller assembly 2 on the straight area body 1-2 starts running, and the cycle is repeated to ensure smooth circulation of the plurality of material boxes.

[0035] Since the confluence conveying area is partially embedded in the straight conveying area, the material box in the confluence conveying area can be stopped in the straight conveying area and wait for conveying without being affected by the running of the roller assembly 2 in the straight conveying area.

[0036] As described above, the embodiments shown in the accompanying drawings are only preferred schemes for achieving the purpose of the present application. Those skilled in the art can be inspired by the embodiments to directly deduce other alternative structures that meet the design concept of the present application. Other structural features obtained thereby should also belong to the scope of the present application.

Claims

1. An inline coalescing device, characterized by: The rack assembly comprises at least one straight conveying area and one combined conveying area, a roller assembly arranged on the top of the rack assembly along the conveying direction of the different areas, a drive card assembly for controlling the operation of the roller assembly, and a baffle assembly arranged on the outer edge of the rack assembly for protection. The rack assembly comprises a straight area body, a combined area body, and an intermediate body arranged at the junction of the straight and combined conveying areas. The combined area body is obliquely embedded into the straight area body through the intermediate body, and the vertical projection of the straight conveying area and the combined conveying area partially overlaps.

2. The inline coalescing device of claim 1, wherein: A plurality of adjustable feet are arranged at the bottom of the straight area body, the combined area body, and the intermediate body.

3. The inline merging device of claim 1 or 2, wherein: A plurality of body connecting plates are arranged between the combined area body and the intermediate body, and between the intermediate body and the straight area body.

4. The inline coalescing device of claim 1, wherein: The baffle assembly is arranged at the top of the outer side ends of the combined area body and the straight area body.

5. The inline coalescing device of claim 1, wherein: The roller assembly comprises a plurality of motorized rollers and unpowered rollers arranged between the combined area bodies, between the straight area bodies, and between the combined area body and the intermediate body, and between the intermediate body and the straight area body.

6. The inline coalescing device of claim 5, wherein: The shaft ends of the motorized rollers and the unpowered rollers belonging to the straight conveying area or the combined conveying area are arranged on both sides of the intermediate body.

7. The inline coalescing device of claim 1, wherein: A horizontal supporting plate is arranged between the end of the intermediate body and the combined area body, and covers the gap between the motorized rollers, the unpowered rollers, and the body in the vertical direction. The drive card assembly comprises control terminals and roller drive cards for connecting the power supply and the roller assembly to receive and control the operation of the wire body, and photoelectric switch reflectors and photoelectric switch emitters arranged between the combined area body and the straight area body in pairs.