Cable trolley car charging machine
By utilizing the power supply station mechanism and mobile vehicle mechanism of the cable-stayed trolley feeding machine, and employing electric slip rings and cables to provide stable power, combined with lifting and rotating components, the problems of high energy consumption, serious pollution, and high labor intensity of traditional fuel-fired feeding machines are solved, achieving energy conservation, emission reduction, and efficient feeding.
Patent Information
- Application Number
- CN202520205907.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Traditional fuel-powered feeders are energy-intensive, emit large amounts of carbon, cause serious pollution, affect the health of workers and the environment, and are labor-intensive.
The system employs a cable-operated trolley feeding machine, which includes a power supply station mechanism and a moving vehicle mechanism. It utilizes electric slip rings and cables to provide a stable power supply, and combines lifting and rotating components to achieve automatic feeding of copper ingots.
It reduced energy consumption, carbon emissions, and labor intensity, improved feeding efficiency, and enhanced the working environment.
Smart Images
Figure CN223779363U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical and metallurgical equipment, specifically to a cable car feeding machine. Background Technology
[0002] During smelting, steel plants need to transport raw materials, such as copper ingots, to the furnace mouth and pour them into the high-temperature furnace, while simultaneously distributing the high-temperature materials evenly within the furnace. The transport of copper ingots and other metal materials is typically done by workers using fuel-fired feeders. However, using traditional fuel-fired feeders has several drawbacks. First, they consume a lot of energy and emit significant amounts of carbon, making it difficult to meet the current energy conservation and emission reduction requirements of steel plants. Second, they also emit pollutants, which not only affect the working environment and health of workers but also increase the environmental burden. Utility Model Content
[0003] In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by this utility model is to provide a cable car feeding machine that can save energy and reduce consumption, and reduce the labor intensity of workers.
[0004] To achieve the above objectives, this utility model provides a cable-stayed trolley feeding machine, including a power supply station mechanism and a moving vehicle mechanism. The power supply station mechanism includes a cable, and the moving vehicle mechanism is equipped with an electric slip ring and a feeding structure. The electric slip ring is connected to the cable, and the feeding structure includes a feeding rod, a rotating component for driving the feeding rod to rotate, and a material frame for holding copper ingots. The rotating component is connected to the moving vehicle mechanism, and one end of the feeding rod is connected to the rotating component, while the other end is detachably connected to the material frame.
[0005] Furthermore, the power station mechanism also includes a first drum for winding the cable, a cable, a second drum for winding the cable, a first fixed pulley, a second fixed pulley, and a counterweight. The first drum and the second drum are fixedly connected. One end of the cable is disposed on the first drum, and the other end passes through the first fixed pulley and is connected to the electric slip ring of the moving vehicle mechanism. One end of the cable is disposed on the second drum, and the other end passes through the second fixed pulley and is connected to the counterweight.
[0006] Furthermore, the feeding rod is internally provided with a locking pin and a locking pin cylinder for pushing the locking pin to reciprocate. One end of the locking pin is connected to the locking pin cylinder, and the other end is provided with a locking component. The locking pin cylinder can push the locking component of the locking pin to extend out of the end face of the feeding rod facing the material frame. The material frame is provided with a locking pin hole, and the locking component can be locked in the locking pin hole.
[0007] Furthermore, the mobile vehicle mechanism is also equipped with a lifting structure. The feeding structure is connected to the mobile vehicle mechanism through the lifting structure. The lifting structure includes a connecting frame, a lifting cylinder, and a tilting cylinder. One end of the connecting frame is hinged to the mobile vehicle mechanism, and the other end is hinged to the rotating component of the feeding structure. One end of the lifting cylinder is hinged to the mobile vehicle mechanism, and the other end is hinged to the connecting frame. One end of the tilting cylinder is hinged to the mobile vehicle mechanism, and the other end is hinged to the rotating component of the feeding structure.
[0008] As described above, the cable car feeding machine of this utility model has the following beneficial effects:
[0009] By setting up a mobile vehicle mechanism and a feeding structure, the efficiency of feeding can be improved and the labor intensity of workers can be reduced. By setting up a power supply station mechanism and electric slip rings, a continuous and stable power supply for the mobile vehicle mechanism and the feeding structure can be ensured, resulting in lower energy consumption, reduced carbon emissions, and a reduced environmental burden. Attached Figure Description
[0010] Figure 1 This is a side view of the cable car feeding machine in this utility model.
[0011] Figure 2 This is a schematic diagram of the operation of the cable car feeding machine in this utility model.
[0012] Figure 3 This is a schematic diagram of the lifting structure in this utility model.
[0013] Figure 4 This is a schematic diagram of the feeding structure in this utility model.
[0014] Explanation of icon numbers
[0015] 1. Power supply station mechanism, 101. Cable, 102. First reel, 103. Cable, 104. Second reel, 105. First fixed pulley, 106. Second fixed pulley, 107. Counterweight, 2. Moving vehicle mechanism, 201. Electric slip ring, 3. Feeding structure, 301. Feeding rod, 302. Rotating assembly, 303. Material frame, 304. Locking pin rod, 305. Locking pin cylinder, 306. Locking assembly, 307. Locking pin hole, 4. Lifting structure, 401. Connecting frame, 402. Lifting cylinder, 403. Pitching cylinder, 5. Furnace opening. Detailed Implementation
[0016] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. These embodiments are only used to illustrate this utility model and are not intended to limit it.
[0017] In the description of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0019] Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0020] See Figures 1 to 4 This utility model provides a cable-stayed trolley feeding machine, including a power supply station mechanism 1 and a mobile vehicle mechanism 2. The mobile vehicle mechanism 2 is used to move on the work site. Preferably, the external dimensions of the mobile vehicle mechanism 2 are 8180*2920*4210mm. The power supply station mechanism 1 is used to supply power to the mobile vehicle mechanism 2. The power supply station mechanism 1 includes a cable 101. The mobile vehicle mechanism 2 is provided with an electric slip ring 201 and a feeding structure 3. The electric slip ring 201 is connected to the cable 101. The feeding structure 3 includes a feeding rod 301, a rotating component 302 for driving the feeding rod 301 to rotate, and a material frame 303 for holding copper ingots. The rotating component 302 is connected to the mobile vehicle mechanism 2. One end of the feeding rod 301 is connected to the rotating component 302, and the other end is detachably connected to the material frame 303. Preferably, the torque of the feeding rod 301 is 12KN / m.
[0021] Specifically, the mobile vehicle mechanism 2 includes a main frame, a power source structure, a hydraulic structure, and a wheel structure. The power source structure, hydraulic structure, and wheel structure are all mounted on the main frame. The power source structure is connected to the hydraulic structure, and the hydraulic structure is connected to the wheel structure. The hydraulic structure can drive the wheel structure to rotate left and right. Preferably, the power source structure includes a battery box, a high-voltage distribution cabinet, and a motor. The high-voltage distribution cabinet is connected to the battery box, and the battery box is connected to the motor. The battery box provides power to low-voltage equipment, the high-voltage distribution cabinet converts high-voltage power into low-voltage electrical energy, and the motor converts electrical energy into mechanical energy. The motor has a power of 90 kW. Preferably, the hydraulic structure includes... The system includes a hydraulic pump, a hydraulic motor, a hydraulic oil tank, and a cooling system. The motor is connected to the hydraulic pump, the hydraulic pump is connected to the hydraulic motor, the hydraulic motor is connected to the traveling wheel structure, and both the hydraulic pump and the hydraulic motor are connected to the hydraulic oil tank. The hydraulic oil tank is equipped with a cooling system. The hydraulic pump converts the torque output by the motor into hydraulic energy, the hydraulic motor drives the mobile vehicle mechanism 2 to rotate left and right, the hydraulic oil tank provides a hydraulic oil source, and the cooling system provides cooling for the hydraulic oil to prevent the hydraulic oil temperature from becoming too high. Preferably, the minimum turning radius of the mobile vehicle mechanism 2 is set to 3840mm, the maximum working load of the mobile vehicle mechanism 2 is set to 7T, and the maximum travel speed of the mobile vehicle mechanism 2 is set to 90m / min.
[0022] The basic working principle of the cable-stayed trolley feeding machine of this utility model is as follows: The moving trolley mechanism 2 is moved to the storage point of the material frame 303, and the material frame 303 is fixedly installed at one end of the feeding rod 301. The moving trolley mechanism 2 and the feeding structure 3 drive the material frame 303 to the furnace opening 5. The rotating component 302 drives the feeding rod 301 and the material frame 303 to rotate, causing the copper ingots to be poured into the furnace, thus completing the feeding operation. The moving trolley mechanism 2 then moves back to the storage point of the material frame 303, unloading the material frame 303 from the feeding rod 301 to prepare for the next feeding, improving feeding efficiency, reducing the labor intensity of workers, and by setting up a power supply station mechanism 1 and an electric slip ring 201, a continuous and stable power supply to the moving trolley mechanism 2 and the feeding structure 3 is ensured, achieving lower energy consumption, reducing carbon emissions, and reducing the environmental burden. See also Figures 1 to 4 The present invention will be further described below with reference to a specific embodiment:
[0023] In this embodiment, see Figure 1 and Figure 2As a preferred design, the power station mechanism 1 also includes a first drum 102 for winding the cable 101, a cable 103, a second drum 104 for winding the cable 103, a first fixed pulley 105, a second fixed pulley 106, and a counterweight 107. The first drum 102 is fixedly connected to the second drum 104. One end of the cable 101 is set on the first drum 102, and the other end passes through the first fixed pulley 105 and is connected to the electric slip ring 201 of the moving vehicle mechanism 2. One end of the cable 103 is set on the second drum 104, and the other end passes through the second fixed pulley 106 and is connected to the counterweight 107.
[0024] Specifically, when the mobile vehicle mechanism 2 moves away from the power station mechanism 1, it pulls the cable 101, causing the first drum 102 and the second drum 104 to rotate. This allows the first drum 102 to release the cable 101, while the second drum 104 tightens the cable 103, thus lifting the counterweight 107 away from the ground. When the mobile vehicle mechanism 2 moves closer to the power station mechanism 1, the counterweight 107, under the influence of gravity, pulls the cable 103 and... The rotation of the second drum 104 and the first drum 102 causes the second drum 104 to release the cable 103 and tighten the cable 101, thereby ensuring that the cable 101 between the mobile vehicle mechanism 2 and the power supply station mechanism 1 is always under constant tension. Preferably, the distance between the first fixed pulley 105 and the ground and the distance between the second fixed pulley 106 and the ground are both greater than the height of the mobile vehicle mechanism 2, thereby preventing the cable 101 from interfering with the travel trajectory of the mobile vehicle mechanism 2.
[0025] In this embodiment, see Figure 1 and Figure 3 As a preferred design, the feeding rod 301 is internally provided with a locking pin 304 and a locking pin cylinder 305 for pushing the locking pin 304 to reciprocate. One end of the locking pin 304 is connected to the locking pin cylinder 305, and the other end is provided with a locking component 306. The locking pin cylinder 305 can push the locking component 306 of the locking pin 304 to extend out of the end face of the feeding rod 301 facing the material frame 303. The material frame 303 is provided with a locking pin hole 307, and the locking component 306 can be locked in the locking pin hole 307. Preferably, the end face of the feeding rod 301 facing the material frame 303 is provided with a support through hole, and the locking component 306 can pass through the support through hole. The support through hole can support the locking component 306 to reciprocate and facilitate the contact between the locking component 306 and the locking pin hole 307.
[0026] Specifically, when the material frame 303 needs to be installed on the feeding rod 301, the locking cylinder 305 pushes the locking rod 304 to move towards the material frame 303, which causes the locking component 306 to extend out of the end face of the feeding rod 301. The locking component 306 contacts the locking hole 307, locking the locking component 306 in the locking hole 307, thus fixing the material frame 303 on the feeding rod 301. This facilitates the moving mechanism 2 to move the material frame 303 and the rotating component 302 of the feeding structure 3 to rotate the material frame 303. When the material frame 303 needs to be removed from the feeding rod 301, the locking cylinder 305 drives the locking rod 304 to move away from the material frame 303, causing the locking component 306 to retract into the feeding rod 301, separating the locking component 306 from the material frame 303. This greatly improves the efficiency of replacing the material frame 303.
[0027] In this embodiment, see Figure 1 and Figure 4 As a preferred design, the mobile vehicle mechanism 2 is also equipped with a lifting structure 4. The feeding structure 3 is connected to the mobile vehicle mechanism 2 through the lifting structure 4. The lifting structure 4 includes a connecting frame 401, a lifting cylinder 402 and a tilting cylinder 403. One end of the connecting frame 401 is hinged to the mobile vehicle mechanism 2 and the other end is hinged to the rotating component 302 of the feeding structure 3. One end of the lifting cylinder 402 is hinged to the mobile vehicle mechanism 2 and the other end is hinged to the connecting frame 401. One end of the tilting cylinder 403 is hinged to the mobile vehicle mechanism 2 and the other end is hinged to the rotating component 302 of the feeding structure 3.
[0028] Specifically, when the lifting cylinder 402 extends, it moves the connecting frame 401 away from the ground. The connecting frame 401 rotates clockwise upwards along the hinge point between the connecting frame 401 and the moving vehicle mechanism 2. This means the lifting cylinder 402 moves the connecting frame 401 upwards, causing the rotating component 302 and the feeding rod 301 to move upwards together. When the lifting cylinder 402 retracts, it moves the connecting frame 401 closer to the ground. The connecting frame 401 rotates counterclockwise downwards along the hinge point between the connecting frame 401 and the moving vehicle mechanism 2. That is, the lifting cylinder 402 drives the connecting frame 401 to move downwards, thereby driving the rotating component 302 and the feeding rod 301 to move downwards together. This allows control over the up-and-down movement of the feeding structure 3. On the one hand, it can change the distance between the feeding rod 301 and the ground. On the other hand, it can realize the extension and retraction of the feeding structure 3. Preferably, the minimum distance between the center of the feeding rod 301 and the ground is 800mm, and the maximum distance between the center of the feeding rod 301 and the ground is 2500mm.
[0029] Specifically, when the pitch cylinder 403 extends, it drives the rotating component 302 to rotate along the hinge point between the rotating mechanism and the connecting frame 401 in a direction away from the ground. This means that the rotating component 302 and the feeding rod 301 rotate clockwise upwards. When the pitch cylinder 403 retracts, it drives the rotating component 302 to rotate along the hinge point between the rotating mechanism and the connecting frame 401 in a direction closer to the ground. This means that the rotating component 302 and the feeding rod 301 rotate counterclockwise downwards. This controls the feeding structure 3 to swing up and down, enabling it to swing up and down at multiple angles, thus expanding its working range and operational capabilities. Preferably, the angle range of the feeding rod 301 swinging up and down is 0°-20°.
[0030] As can be seen from the above, the cable car feeding machine of this utility model has the following beneficial effects:
[0031] By setting up the mobile vehicle mechanism 2 and the feeding structure 3, the efficiency of feeding can be improved and the labor intensity of the staff can be reduced. By setting up the power supply station mechanism 1 and the electric slip ring 201, a continuous and stable power supply for the mobile vehicle mechanism 2 and the feeding structure 3 can be ensured, resulting in lower energy consumption, reduced carbon emissions, and a reduced environmental burden.
[0032] In summary, this utility model effectively overcomes the various shortcomings of the prior art and has high industrial application value.
[0033] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A cable car feeding machine, characterized in that: The device includes a power supply station mechanism (1) and a mobile vehicle mechanism (2). The power supply station mechanism (1) includes a cable (101). The mobile vehicle mechanism (2) is equipped with an electric slip ring (201) and a feeding structure (3). The electric slip ring (201) is connected to the cable (101). The feeding structure (3) includes a feeding rod (301), a rotating component (302) for driving the feeding rod (301) to rotate, and a material frame (303) for holding copper ingots. The rotating component (302) is connected to the mobile vehicle mechanism (2). One end of the feeding rod (301) is connected to the rotating component (302), and the other end is detachably connected to the material frame (303).
2. The cable car feeding machine according to claim 1, characterized in that: The power station mechanism (1) further includes a first drum (102) for winding the cable (101), a cable (103), a second drum (104) for winding the cable (103), a first fixed pulley (105), a second fixed pulley (106), and a counterweight (107). The first drum (102) is fixedly connected to the second drum (104). One end of the cable (101) is set on the first drum (102), and the other end passes through the first fixed pulley (105) and is connected to the electric slip ring (201) of the moving vehicle mechanism (2). One end of the cable (103) is set on the second drum (104), and the other end passes through the second fixed pulley (106) and is connected to the counterweight (107).
3. The cable car feeding machine according to claim 1, characterized in that: The feeding rod (301) is internally provided with a locking pin (304) and a locking cylinder (305) for pushing the locking pin (304) to reciprocate. One end of the locking pin (304) is connected to the locking cylinder (305), and the other end is provided with a locking component (306). The locking cylinder (305) can push the locking component (306) of the locking pin (304) to extend out of the end face of the feeding rod (301) facing the material frame (303). The material frame (303) is provided with a locking hole (307), and the locking component (306) can be locked in the locking hole (307).
4. The cable car feeding machine according to claim 1, characterized in that: The mobile vehicle mechanism (2) is also provided with a lifting structure (4). The feeding structure (3) is connected to the mobile vehicle mechanism (2) through the lifting structure (4). The lifting structure (4) includes a connecting frame (401), a lifting cylinder (402), and a pitching cylinder (403). One end of the connecting frame (401) is hinged to the mobile vehicle mechanism (2), and the other end is hinged to the rotating component (302) of the feeding structure (3). One end of the lifting cylinder (402) is hinged to the mobile vehicle mechanism (2), and the other end is hinged to the connecting frame (401). One end of the pitching cylinder (403) is hinged to the mobile vehicle mechanism (2), and the other end is hinged to the rotating component (302) of the feeding structure (3).