Cutting device with dust removal function for car cover fabric processing
By introducing electrostatic dust removal and brush components into the car cover fabric cutting device, the pollution problems caused by dust and thread roll-up are solved, achieving a highly efficient dust removal effect and improving the cleanliness and safety of the processing environment.
Patent Information
- Application Number
- CN202520316423.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-26
AI Technical Summary
When the cover fabric is rolled up, dust and loose threads are trapped inside, causing dust to fill the air during cutting, polluting the processing environment and affecting workers' health.
A cutting device with dust removal function for processing car cover fabric has been designed, including an electrostatic dust removal component and a brush component. The device removes dust and loose threads from the fabric by electrostatic adsorption and brushing, and collects and cleans dust by combining a dust suction component and a dust scraping component.
It effectively removes dust and loose threads from the fabric, prevents dust from spreading, keeps the processing environment clean, and improves cutting efficiency and safety.
Smart Images

Figure CN223780624U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to car cover fabric processing technical field especially, a kind of cutting device with dust removal function for car cover fabric processing. BACKGROUND
[0002] Car cover is generally made of PVC, oxford cloth or PEVA, which can provide protection against heat, sun, wind, dust, rain and snow, frost and tree branches, gravel damage when parking outdoors, and also extend the life of car paint and windows. With the popularity of cars, the demand for car covers is increasing. Cutting is an important step in the processing of car cover fabric.
[0003] During the production of car cover fabric, some dust and excess threads will inevitably adhere to the car cover fabric. After the car cover fabric is rolled up, the dust and threads are also rolled up inside the fabric roll. Therefore, before cutting the car cover fabric, the dust and threads on the fabric need to be removed to prevent dust from spreading in the processing area, polluting the processing environment, and even being inhaled by workers, affecting their health. SUMMARY
[0004] To overcome the shortcomings of the prior art, the utility model provides a cutting device with dust removal function for car cover fabric processing, which solves the technical problem that dust and threads adhering to the car cover fabric are rolled up inside during rolling, causing dust to spread and polluting the processing environment during cutting. The purpose of removing dust from the fabric is achieved.
[0005] To solve the above technical problems, the utility model provides the following technical scheme: a cutting device with dust removal function for car cover fabric processing, comprising a cutting device mounted on a cutting table, and a dust removal mechanism for removing dust and impurities from both sides of the fabric is provided on the cutting table.
[0006] The dust removal mechanism includes a mounting slot opened on the cutting table, and a U-shaped bracket mounted on the cutting table and vertically corresponding to the mounting slot. A rotating hole is opened in the inner wall of the mounting slot and the U-shaped bracket, and an electrostatic dust removal assembly is rotatably connected in the rotating hole.
[0007] The electrostatic dust removal assembly includes a roller rotatably connected inside the rotating hole. An electrostatic generator is installed inside the roller, and an electrostatic sleeve is installed outside the roller. The electrostatic generator and the electrostatic sleeve are electrically connected. A brushing assembly for pretreating impurities on the fabric is provided on the left side of the dust removal mechanism.
[0008] Preferably, the brush removing assembly comprises a through slot formed on the left side of the cutting table, and a door-shaped frame installed on the left side of the cutting table and vertically corresponding to the through slot, rotating connections are formed in the through slot and the door-shaped frame, and a brush is rotatably connected in each rotating hole.
[0009] Preferably, the distance adjusting assembly comprises a mounting frame installed on the cutting table, two groups of electric push rods are symmetrically installed on the mounting frame, the free ends of the electric push rods penetrate through the mounting frame and are connected with the U-shaped frame and the door-shaped frame respectively, a dust suction assembly for sucking the dust adhered on the upper electrostatic sleeve and the brush is installed on the mounting frame, and a dust scraping assembly for scraping the dust adhered on the lower electrostatic sleeve and the brush is installed at the bottom of the cutting table.
[0010] Preferably, the dust suction assembly comprises a dust collector installed on the mounting frame, dust suction hoses are installed on the two sides of the dust collector, the bottom of the dust suction hose penetrates through the U-shaped frame and the door-shaped frame, and a dust suction hood is installed at the bottom of the dust suction hose.
[0011] Preferably, the dust scraping assembly comprises dust collecting boxes installed at the bottom of the cutting table, and the two dust collecting boxes are located below the installation slot and the through slot respectively, a collecting cylinder is installed at the bottom of the dust collecting box, and a dust scraping plate is installed in the dust collecting box.
[0012] Preferably, the U-shaped frame is also provided with a dust scraping plate, and the bottom of the dust scraping plate is arc-shaped and is attached to the outer surface of the electrostatic sleeve.
[0013] By the above technical scheme, the cutting device with the dust removing function for vehicle cover fabric processing is provided, and at least the following beneficial effects are achieved.
[0014] 1、The electrostatic generator generates electrostatic on the electrostatic sleeve to electrostatically adsorb and remove the dust and the thread ends and other impurities on the two surfaces of the fabric passing between the two electrostatic sleeves.
[0015] 2、The dust and impurities deeply hidden in the texture of the fabric are pretreated by the brushes when the fabric passes between the two brushes, so that the dust can be completely removed by electrostatic adsorption, and the dust removing effect is further improved.
[0016] 3、The dust on the electrostatic sleeve and the brush is sucked and removed by starting the dust collector and the dust suction hood cooperating with the dust suction hose, so that the two can be used for a long time, and frequent shutdown and replacement of accessories are not required, and the cutting efficiency is improved.
[0017] 4. The utility model discloses a dust scraping plate is built -in in dust collecting box, when electrostatic sleeve and brush rotate, the dust adhered on both is scraped and shakes off, thereby the cleaning of bottom electrostatic sleeve and brush is completed, and the dust after cleaning falls to the inside collection of collection cylinder and is collected, and can be removed regularly. BRIEF DESCRIPTION OF DRAWINGS
[0018] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and serve to explain the principles of the application, and do not limit the application.
[0019] In the drawings:
[0020] Figure 1 It is the whole structure schematic diagram of the utility model;
[0021] Figure 2 It is the dust removal mechanism, distance adjusting subassembly and dust collection subassembly independent side view structure schematic diagram of the utility model;
[0022] Figure 3 It is the dust removal mechanism, distance adjusting subassembly and dust collection subassembly independent side view structure schematic diagram of the utility model;
[0023] Figure 4 It is the dust removal mechanism and dust scraping subassembly side view split structure schematic diagram of the utility model;
[0024] Figure 5 It is the dust removal mechanism and dust scraping subassembly side view split structure schematic diagram of the utility model;
[0025] Figure 6 It is the dust removal mechanism and dust scraping subassembly side view split structure schematic diagram of the utility model;
[0026] In the drawings: 1, cutting table; 2, cutting device; 3, dust removal mechanism; 301, installation groove; 302, U-shaped frame; 303, electrostatic dust removal assembly; 3031, roller; 3032, static electricity generator; 3033, electrostatic sleeve; 304, brush removal assembly; 3041, through slot; 3042, door-shaped frame; 3043, brush; 305, distance adjusting subassembly; 3051, mounting frame; 3052, electric push rod; 306, dust collection subassembly; 3061, dust collector; 3062, dust collection hose; 3063, dust collection wind cover; 307, dust scraping assembly; 3071, dust collecting box; 3072, collection cylinder; 3073, dust scraping plate. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0028] Embodiment 1
[0029] Based on the problem that the dust and threads adhered on the car cover fabric are rolled in when the car cover fabric is rolled up, and the dust diffuses and pollutes the processing environment when the car cover fabric is cut, the embodiment provides a cutting device with a dust removal function for car cover fabric processing. Figures 1-6 The embodiment provides a cutting device with a dust removal function for car cover fabric processing, which can remove dust on the fabric. The cutting device with the dust removal function for the car cover fabric processing comprises a cutting device 2 installed on a cutting table 1, and a dust removal mechanism 3 for removing dust and impurities on both sides of the fabric is arranged on the cutting table 1. The dust removal mechanism 3 is used to remove the dust and threads adhered on both sides of the fabric before cutting. The brush removal assembly 304 is arranged to brush off the dust and threads that are firmly adsorbed, and the dust on the dust removal mechanism 3 and the brush removal assembly 304 is removed by the dust suction assembly 306, so that the fabric can be continuously removed by the two.
[0030] The dust removal mechanism 3 comprises a mounting groove 301 formed in the cutting table 1, and a U-shaped frame 302 mounted on the cutting table 1 and vertically corresponding to the mounting groove 301. The mounting groove 301 and the U-shaped frame 302 are rotatably connected with the electrostatic dust removal assembly 303 arranged in the rotating hole. The electrostatic dust removal assembly 303 comprises a roller 3031 rotatably connected to the inside of the rotating hole, and an electrostatic generator 3032 mounted in the inside of the roller 3031. An electrostatic sleeve 3033 is mounted on the outside of the roller 3031, and the electrostatic generator 3032 is electrically connected with the electrostatic sleeve 3033. The left side of the dust removal mechanism 3 is provided with a brush removal assembly 304 for pretreating impurities on the fabric. When the fabric is pulled through the two electrostatic sleeves 3033 on the two rollers 3031 on the mounting groove 301 and the U-shaped frame 302, the friction drives the two electrostatic sleeves 3033 to rotate. At this time, the electrostatic generator 3032 is started, and the electrostatic sleeve 3033 generates static electricity to adsorb and remove the dust and threads on both sides of the fabric.
[0031] Since part of the dust and thread may be hidden in the texture of the fabric, the fade relies on electrostatic adsorption may have residual, therefore, before electrostatic adsorption, the dust impurities on the fabric are pretreated by the brushing assembly 304, the brushing assembly 304 includes the through slot 3041 opened in the left side of the cutting table 1, and the door-shaped frame 3042 installed on the left side of the cutting table 1 and vertically corresponding to the through slot 3041, the rotating holes opened in the inner walls of the through slot 3041 and the door-shaped frame 3042 are all rotationally connected with the brushes 3043, the U-shaped frame 302 and the door-shaped frame 3042 are installed with the distance adjusting assembly 305 for height adjustment, when the fabric passes between the two brushes 3043 on the through slot 3041 and the door-shaped frame 3042, the brushes 3043 are driven to rotate, so that the dust impurities hidden in the fabric texture are brushed out and cleaned, further improving the dust removal effect.
[0032] Since the thickness of the fabric of different materials and specifications is different, the device is also provided with the distance adjusting assembly 305, the distance adjusting assembly 305 includes the mounting frame 3051 installed on the cutting table 1, two groups of electric push rods 3052 are symmetrically installed on the mounting frame 3051, and the free ends of the electric push rods 3052 penetrate through the mounting frame 3051 and are connected with the U-shaped frame 302 and the door-shaped frame 3042 respectively, the mounting frame 3051 is installed with the dust collection assembly 306 for sucking and removing the dust adhered on the upper electrostatic sleeve 3033 and the brush 3043, the cutting table 1 is installed at the bottom with the dust scraping assembly 307 for scraping the dust adhered on the lower electrostatic sleeve 3033 and the brush 3043, when facing the fabric of different thickness, the electric push rod 3052 is started to drive the electrostatic dust removal assembly 303 and the brush 3043 in the U-shaped frame 302 and the door-shaped frame 3042 to rise or move downward, so that they can be attached to the surface of the fabric of different thickness, improving the application range of the device.
[0033] Embodiment 2
[0034] On the basis of embodiment 1, as shown in Figures 1-6 When the electrostatic dust removal assembly 303 and the brush 3043 are used for a long time, a large amount of dust will be adhered on the surface, which will affect the dust removal effect, therefore, the device is also provided with the dust collection assembly 306, the dust collection assembly 306 includes the dust collector 3061 installed on the mounting frame 3051, the dust collection hoses 3062 are installed on both sides of the dust collector 3061, the bottom of the dust collection hose 3062 penetrates through the U-shaped frame 302 and the door-shaped frame 3042, and the dust collection fan housings 3063 are installed at the bottom, the dust collector 3061 is started, the dust on the electrostatic sleeve 3033 and the brush 3043 is sucked and removed through the dust collection hose 3062 cooperating with the dust collection fan housing 3063, so that they can be used for a long time, without frequent shutdown and replacement of accessories, improving the cutting efficiency.
[0035] The bottom electrostatic dust removal assembly 303 and the brush 3043 will also have a large amount of dust adhered to the surface during long-term use, so the device is also provided with a dust scraping assembly 307, the dust scraping assembly 307 includes a dust collecting box 3071 installed at the bottom of the cutting table 1, and the two dust collecting boxes 3071 are located below the mounting groove 301 and the through groove 3041 respectively, the bottom of the dust collecting box 3071 is provided with a collecting cylinder 3072, and the dust scraping plate 3073 is installed in the dust collecting box 3071. When the bottom electrostatic sleeve 3033 and the brush 3043 rotate, the dust adhered to the two is scraped off by the dust scraping plate 3073 built in the dust collecting box 3071, so as to complete the cleaning of the bottom electrostatic sleeve 3033 and the brush 3043. The dust after cleaning falls into the inside of the collecting cylinder 3072 for collection, and can be removed regularly.
[0036] The dust scraping plate 3073 is also installed on the U-shaped frame 302, and the bottom of the dust scraping plate 3073 is arc-shaped and is in close contact with the outer surface of the electrostatic sleeve 3033, so that the dust on the surface of the upper electrostatic sleeve 3033 is scraped off by the dust scraping plate 3073 installed on the U-shaped frame 302, avoiding that the electrostatic adsorption is too tight, so that the dust on the surface of the dust removal air baffle 3063 cannot be sucked off.
[0037] It should be noted that in this document, the terms "comprise", "comprise", or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent to such process, method, article or equipment.
[0038] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A cutting device with dust removal function for processing car cover fabric, comprising a cutting device (2) installed on a cutting table (1), characterized in that: The cutting table (1) is provided with a dust removal mechanism (3) for removing dust on both sides of the fabric; The dust removal mechanism (3) comprises a mounting groove (301) formed on the cutting table (1), and a U-shaped frame (302) mounted on the cutting table (1) and vertically corresponding to the mounting groove (301), and a rotating hole formed in the inner wall of the mounting groove (301) and the U-shaped frame (302) is rotatably connected with an electrostatic dust removal assembly (303). The electrostatic dust removal assembly (303) comprises a roller (3031) rotatably connected to the inside of the rotating hole, an electrostatic generator (3032) is mounted in the inside of the roller (3031), and an electrostatic sleeve (3033) is mounted on the outside of the roller (3031), the electrostatic generator (3032) and the electrostatic sleeve (3033) are electrically connected, and a brush removal assembly (304) for pretreating impurities on the fabric is arranged on the left side of the dust removal mechanism (3).
2. The cutting device with dust removal function for car cover fabric processing according to claim 1, characterized in that: The brush removal assembly (304) comprises a through groove (3041) formed on the left side of the cutting table (1), and a gate-shaped frame (3042) mounted on the left side of the cutting table (1) and vertically corresponding to the through groove (3041), and a rotating hole formed in the inner wall of the through groove (3041) and the gate-shaped frame (3042) is rotatably connected with a brush (3043), and a distance adjusting assembly (305) for adjusting the height of the U-shaped frame (302) and the gate-shaped frame (3042) is mounted on the U-shaped frame (302) and the gate-shaped frame (3042).
3. The cutting device with dust removal function for car cover fabric processing according to claim 2, characterized in that: The distance adjusting assembly (305) comprises a mounting frame (3051) mounted on the cutting table (1), two groups of electric push rods (3052) are symmetrically mounted on the mounting frame (3051), and the free ends of the electric push rods (3052) penetrate through the mounting frame (3051) and are connected with the U-shaped frame (302) and the gate-shaped frame (3042) respectively, a dust suction assembly (306) for sucking and removing dust adhered to the upper electrostatic sleeve (3033) and the brush (3043) is mounted on the mounting frame (3051), and a dust scraping assembly (307) for scraping dust adhered to the lower electrostatic sleeve (3033) and the brush (3043) is mounted on the bottom of the cutting table (1).
4. The cutting device with dust removal function for car cover fabric processing according to claim 3, characterized in that: The dust suction assembly (306) comprises a dust collector (3061) mounted on the mounting frame (3051), dust suction hoses (3062) are mounted on both sides of the dust suction port of the dust collector (3061), the bottom of the dust suction hose (3062) penetrates through the U-shaped frame (302) and the gate-shaped frame (3042), and a dust suction hood (3063) is mounted on the bottom of the dust suction hose (3062).
5. The cutting device with dust removal function for car cover fabric processing according to claim 3, characterized in that: The dust scraping assembly (307) comprises a dust collecting box (3071) mounted on the bottom of the cutting table (1), and two dust collecting boxes (3071) are located below the mounting groove (301) and the through groove (3041) respectively, a collecting cylinder (3072) is mounted on the bottom of the dust collecting box (3071), and a dust scraping plate (3073) is mounted in the dust collecting box (3071).
6. The cutting device with dust removal function for car cover fabric processing according to claim 5, characterized in that: The U-shaped frame (302) is also provided with a dust scraping plate (3073), and the bottom of the dust scraping plate (3073) is arc-shaped and fits the outer surface of the electrostatic sleeve (3033).