Pulping device for corrugated board production

By designing a combination of L-shaped tubes and nozzle assemblies in the corrugated cardboard production equipment, the problem of uneven water spraying was solved, achieving uniform wetting of waste paper and preventing clogging, thus improving the pulping effect.

CN223780637UActive Publication Date: 2026-01-09SHANGHAI YONGSHENG PACKING CO LTD
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Patent Information

Application Number
CN202520347189.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-01-09
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Existing corrugated board production equipment has difficulty spraying water evenly onto every area of ​​the waste paper surface during the water spraying process, resulting in poor softening effect and affecting the subsequent pulping effect.

Method used

The design employs an L-shaped tube, an arc-shaped tube, a first nozzle assembly, and a second nozzle assembly. It pre-wets and evenly wets the waste paper by spraying water multiple times. The combination of a mesh semi-circular cover, support rod, arc-shaped blades, and arc-shaped brushes prevents clogging and ensures smooth water flow.

Benefits of technology

This method achieves uniform water spraying on every area of ​​the waste paper surface, improving the softening effect, ensuring the efficiency and quality of the subsequent pulping process, and avoiding clogging problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pulping device for corrugated board production, which is characterized in that a placing box is fixedly arranged at the bottom of a pulping cylinder, an auger is rotatably arranged in the middle of the bottom of an inner cavity of the pulping cylinder, and a plurality of first crushing knives for crushing waste paper are uniformly and fixedly arranged on the outer wall of the auger; the utility model relates to the technical field of corrugated board production. According to the pulping device for corrugated board production, through mutual cooperation of L-shaped pipes, an arc-shaped pipe, a first spray nozzle assembly and a second spray nozzle assembly, when waste paper subjected to preliminary crushing falls into a pulping barrel and passes through the four L-shaped pipes, targeted water spraying can be conducted on the passing waste paper, pre-wetting is achieved, the waste paper subjected to pre-wetting continues to fall, and the waste paper is prevented from being damaged. The waste paper falls into the bottom of the inner cavity of the repulping cylinder and then is wetted again by water sprayed by the second nozzle assembly, so that water can be uniformly sprayed to each area of the surface of the waste paper, the waste paper is fully wetted, the softening effect is improved, and the subsequent repulping effect is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of corrugated cardboard production technology, specifically to a pulping device for corrugated cardboard production. Background Technology

[0002] Corrugated cardboard is a commonly used packaging material with advantages such as being lightweight, sturdy, heat-insulating, and moisture-proof. It is widely used in product packaging in various industries. Usually, when preparing corrugated cardboard, waste paper needs to be pulped using a pulping device to break it down into fine fibrous particles for subsequent papermaking.

[0003] Existing pulping equipment for corrugated cardboard production mainly consists of a pulping cylinder, shredder, and water spraying mechanism. When crushing waste paper, water needs to be sprayed into the pulping cylinder to soften the waste paper fibers and mix them with the waste paper to form a mixture. However, the water spraying mechanism in the device is difficult to spray water evenly to every area of ​​the waste paper surface, and cannot fully wet the waste paper, resulting in poor softening effect and affecting the subsequent pulping effect. Therefore, it is necessary to provide a pulping device for corrugated cardboard production to solve the above technical problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a pulping device for corrugated cardboard production. It solves the problem that when crushing waste paper, water needs to be sprayed into the pulping cylinder to soften the waste paper fibers and mix them with the waste paper to form a mixture. However, the water spraying mechanism in the device is difficult to spray water evenly onto every area of ​​the waste paper surface, which fails to fully wet the waste paper, resulting in poor softening effect and affecting the subsequent pulping effect.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a pulping device for corrugated cardboard production, comprising a pulping cylinder, a placement box fixedly installed at the bottom of the pulping cylinder, an auger rotatably installed at the bottom center of the pulping cylinder's inner cavity, a plurality of first shredders for crushing waste paper evenly fixedly installed on the outer wall of the auger, a water spraying mechanism fixedly installed at the top of the auger, a toothed ring fixedly fitted on the outside of the auger and located inside the placement box, a servo motor fixedly installed on the bottom right side of the placement box, a gear fixedly fitted on the outside of the output shaft of the servo motor, a flexible hose fixedly installed at the bottom of the placement box and located below the auger, a plurality of second shredders evenly fixedly installed on the lower inner wall of the pulping cylinder, guide plates fixedly installed on both the left and right sides of the top of the pulping cylinder's inner cavity, two crushing rollers for crushing raw material waste paper for corrugated cardboard production rotatably installed between the front and rear walls of the pulping cylinder's inner cavity, and a plurality of crushing teeth fixedly installed from front to back on the middle of the side of the two guide plates that are close to each other.

[0006] Preferably, the bottom of the auger passes through the bottom of the pulping cylinder and is rotatably connected to the bottom of the inner cavity of the placement box; the output shaft of the servo motor passes through the bottom of the placement box and is rotatably connected to the bottom of the pulping cylinder; the gear meshes with the gear ring; the two guide plates are symmetrical; and the two crushing rollers are located between the two guide plates.

[0007] Preferably, the water spraying mechanism includes a connecting block, which is fixedly connected to the top of the auger. Four L-shaped pipes are evenly fixedly arranged around the side wall of the connecting block, and each of the four L-shaped pipes has an arc-shaped pipe fixedly connected to the side of its top that is far apart from each other.

[0008] Preferably, a plurality of first nozzle assemblies are fixedly provided on the side of each of the four L-shaped tubes that are close to each other, and a plurality of second nozzle assemblies are fixedly provided at the bottom of each of the arc-shaped tubes. The first nozzle assemblies and the second nozzle assemblies have the same structure. Each first nozzle assembly includes a water spray pipe, which is fixedly connected to the side wall of the L-shaped tube. A mesh semicircular cover is fixedly provided at the end of the water spray pipe away from the L-shaped tube.

[0009] Preferably, a support rod is rotatably inserted through the middle of the mesh semicircular cover, and the end of the support rod away from the mesh semicircular cover is rotatably connected to the inner wall of the L-shaped tube. Several arc-shaped blades located inside the L-shaped tube are evenly fixed around the outer ring of the support rod, and an arc-shaped brush is fixedly installed at the end of the support rod away from the L-shaped tube.

[0010] Preferably, the interiors of the auger and the connecting block are hollow, and the interiors of the auger, the connecting block, the L-shaped tube, the arc-shaped tube, and the flexible tube are in a connected state.

[0011] Beneficial effects

[0012] This invention provides a pulping device for corrugated cardboard production. Compared with the prior art, it has the following advantages:

[0013] (1) The pulping device for corrugated cardboard production, through the cooperation between the L-shaped tube, the arc-shaped tube, the first nozzle assembly and the second nozzle assembly, allows the initially crushed waste paper to fall into the pulping cylinder and pass through the process between the four L-shaped tubes. The waste paper can be sprayed with water in a targeted manner to achieve pre-wetting. The pre-wetted waste paper continues to fall and falls into the bottom of the inner cavity of the pulping cylinder. Then it is wetted again by the water sprayed by the second nozzle assembly, so that every area of ​​the waste paper surface can be evenly sprayed with water, fully wetting the waste paper, improving the softening effect, and ensuring the subsequent pulping effect.

[0014] (2) The pulping device for corrugated cardboard production uses the interaction between the mesh semicircular cover, support rod, arc blade and arc brush to drive the arc brush to rotate by the impact energy of water flow, and promptly sweep the surface of the mesh semicircular cover to avoid waste paper adhering to the mesh semicircular cover and causing blockage, and ensure that the water flow is normally sprayed out through the water spray pipe. Attached Figure Description

[0015] Figure 1 This is the front view of the present invention;

[0016] Figure 2 This is a cross-sectional view of the present invention;

[0017] Figure 3 This is a top view of the water spray mechanism of this utility model;

[0018] Figure 4 This utility model Figure 2 A magnified view of a section at point A in the middle;

[0019] Figure 5 This is a left view of the arc-shaped blade of this utility model.

[0020] In the diagram: 1. Pulping cylinder; 2. Placement box; 3. Screwdriver; 4. First crushing blade; 5. Water spraying mechanism; 51. Connecting block; 52. L-shaped pipe; 53. Arc-shaped pipe; 54. First nozzle assembly; 541. Water spray pipe; 542. Mesh semi-circular cover; 543. Support rod; 544. Arc-shaped blade; 545. Arc-shaped brush; 55. Second nozzle assembly; 6. Gear ring; 7. Servo motor; 8. Gear; 9. Hose; 10. Second crushing blade; 11. Guide plate; 12. Crushing roller; 13. Crushing teeth. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] This utility model provides two technical solutions:

[0023] like Figures 1-2The first embodiment is shown: a pulping device for corrugated cardboard production, including a pulping cylinder 1, a placement box 2 fixedly installed at the bottom of the pulping cylinder 1, an auger 3 rotatably installed at the bottom center of the inner cavity of the pulping cylinder 1, a plurality of first shredders 4 for shredding waste paper evenly fixedly installed on the outer wall of the auger 3, a water spraying mechanism 5 fixedly installed at the top of the auger 3, a toothed ring 6 fixedly sleeved on the outside of the auger 3 located inside the placement box 2, a servo motor 7 fixedly installed on the bottom right side of the placement box 2, a gear 8 fixedly sleeved on the outside of the output shaft of the servo motor 7, a flexible hose 9 fixedly installed at the bottom of the placement box 2 located below the auger 3, a plurality of second shredders 10 evenly fixedly installed on the lower inner wall of the pulping cylinder 1, guide plates 11 fixedly installed on both the left and right sides of the top of the inner cavity of the pulping cylinder 1, two shredding rollers 12 for shredding raw material waste paper for corrugated cardboard production rotatably installed between the front and rear walls of the inner cavity of the pulping cylinder 1, and a plurality of shredding teeth 13 fixedly installed from front to back on the middle of the side of the two guide plates 11 that are close to each other.

[0024] Through the cooperation of the L-shaped tube 52, the arc-shaped tube 53, the first nozzle assembly 54, and the second nozzle assembly 55, the initially crushed waste paper falls into the pulping cylinder 1. After passing through the four L-shaped tubes 52, the waste paper is sprayed with water in a targeted manner to achieve pre-wetting. The pre-wetted waste paper continues to fall and drops into the bottom of the inner cavity of the pulping cylinder 1. Then, it is sprayed with water from the second nozzle assembly 55 to wet it again, so that every area of ​​the waste paper surface can be evenly sprayed with water, fully wetting the waste paper, improving the softening effect, and ensuring the subsequent pulping effect.

[0025] like Figures 3-5The second embodiment is shown, the main difference from the first embodiment being: a pulping device for corrugated cardboard production, wherein the bottom of the auger 3 penetrates the bottom of the pulping cylinder 1 and is rotatably connected to the bottom of the inner cavity of the placement box 2, the output shaft of the servo motor 7 penetrates the bottom of the placement box 2 and is rotatably connected to the bottom of the pulping cylinder 1, the gear 8 meshes with the gear ring 6, the two guide inclined plates 11 are symmetrically arranged, the two crushing rollers 12 are located between the two guide inclined plates 11, the water spraying mechanism 5 includes a connecting block 51, the connecting block 51 is fixedly connected to the top of the auger 3, four L-shaped tubes 52 are evenly fixedly arranged around the side wall of the connecting block 51, the top of the four L-shaped tubes 52 on the side away from each other are fixedly connected to an arc-shaped tube 53, and a number of first nozzle assemblies 54 are fixedly arranged on the side of the four L-shaped tubes 52 that are close to each other, and the bottom of each arc-shaped tube 53 is fixedly arranged with... There are several second nozzle assemblies 55. The first nozzle assembly 54 and the second nozzle assembly 55 have the same structure. Each first nozzle assembly 54 includes a water spray pipe 541. The water spray pipe 541 is fixedly connected to the side wall of the L-shaped pipe 52. A mesh semicircular cover 542 is fixedly installed at the end of the water spray pipe 541 away from the L-shaped pipe 52. A support rod 543 is rotatably passed through the middle of the mesh semicircular cover 542. The end of the support rod 543 away from the mesh semicircular cover 542 is rotatably connected to the inner wall of the L-shaped pipe 52. Several arc-shaped blades 544 located inside the L-shaped pipe 52 are evenly fixedly installed around the outside of the support rod 543. An arc-shaped brush 545 is fixedly installed at the end of the support rod 543 away from the L-shaped pipe 52. The inside of the auger 3 and the connecting block 51 are hollow. The inside of the auger 3, the connecting block 51, the L-shaped pipe 52, the arc-shaped pipe 53 and the hose 9 are in a connected state.

[0026] Through the cooperation of the mesh semicircular cover 542, support rod 543, arc blade 544 and arc brush 545, the impact energy of the water flow drives the arc brush 545 to rotate, which promptly sweeps the surface of the mesh semicircular cover 542, preventing waste paper from adhering to the mesh semicircular cover 542 and causing blockage, and ensuring that the water flow is normally sprayed out through the water spray pipe 541.

[0027] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0028] In operation, both crushing rollers 12 are driven by external motors and rotate in opposite directions. Waste paper used in corrugated cardboard production is fed into the guide plate 11. The waste paper is initially crushed by the interaction of the two crushing rollers 12 and the crushing teeth 13. The initially crushed waste paper continues to fall into the pulping cylinder 1. It then passes through four L-shaped pipes 52. Because the hose 9 is connected to an external water source, water is drawn into the L-shaped pipes 52 and the arc-shaped pipe 53 through the hose 9, the auger 3, and the connecting block 51 by an external pump. Finally, it is sprayed out through the first nozzle assembly 54 and the second nozzle assembly 55. The waste paper passing through the four L-shaped pipes 52 is pre-wetted by the water sprayed from the first nozzle assembly 54. The pre-wetted waste paper continues to fall. Driven by the servo motor 7, the four L-shaped pipes 52 rotate together with the auger 3. The falling waste paper is broken up and evenly dropped into the lower part of the inner cavity of the pulping cylinder 1. Then, it is moistened again by water sprayed from the second nozzle assembly 55, so that every area of ​​the waste paper surface is evenly sprayed with water, achieving a good softening effect. Under the rapid rotation of the auger 3 and the first shredder 4, in conjunction with the second shredder 10, the moistened waste paper is shredded. During the process, the water flows through the interior of the L-shaped tube 52 and the arc-shaped tube 53. Driven by the water flow, the arc-shaped blade 544, the support rod 543, and the arc-shaped brush 545 rotate. The rotating arc-shaped brush 545 sweeps the surface of the mesh semicircular cover 542 in time to prevent waste paper from adhering to the mesh semicircular cover 542 and causing blockage. This allows the water to flow normally through the mesh of the mesh semicircular cover 542 and ensures the normal pulping process. After pulping is completed, the sealing door at the front end of the pulping cylinder 1 is opened to discharge the material.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pulping device for corrugated cardboard production, comprising a pulping cylinder (1), characterized in that: A placement box (2) is fixedly installed at the bottom of the pulping cylinder (1). An auger (3) is rotatably installed in the middle of the bottom of the inner cavity of the pulping cylinder (1). Several first shredders (4) for crushing waste paper are evenly fixedly installed on the outer wall of the auger (3). A water spraying mechanism (5) is fixedly installed at the top of the auger (3). A toothed ring (6) located inside the placement box (2) is fixedly sleeved on the outside of the auger (3). A servo motor (7) is fixedly installed on the bottom right side of the placement box (2). A gear is fixedly sleeved on the outside of the output shaft of the servo motor (7). (8) A flexible tube (9) located below the auger (3) is fixedly installed at the bottom of the placement box (2). Several second crushing blades (10) are evenly fixedly installed on the lower inner wall of the pulping cylinder (1). Guide plates (11) are fixedly installed on the left and right sides of the top of the inner cavity of the pulping cylinder (1). Two crushing rollers (12) for crushing waste paper used in corrugated cardboard production are rotatably installed between the front and rear walls of the inner cavity of the pulping cylinder (1). Several crushing teeth (13) are fixedly installed from front to back on the middle of the side of the two guide plates (11) that are close to each other.

2. The pulping device for corrugated cardboard production according to claim 1, characterized in that: The bottom of the auger (3) passes through the bottom of the pulping cylinder (1) and is rotatably connected to the bottom of the inner cavity of the placement box (2). The output shaft of the servo motor (7) passes through the bottom of the placement box (2) and is rotatably connected to the bottom of the pulping cylinder (1). The gear (8) meshes with the gear ring (6). The two guide plates (11) are symmetrical from left to right. The two crushing rollers (12) are located between the two guide plates (11).

3. A pulping device for corrugated cardboard production according to claim 2, characterized in that: The water spraying mechanism (5) includes a connecting block (51), which is fixedly connected to the top of the auger (3). Four L-shaped pipes (52) are evenly fixedly arranged around the side wall of the connecting block (51), and an arc-shaped pipe (53) is fixedly connected to the top of each of the four L-shaped pipes (52) on the side away from each other.

4. A pulping device for corrugated cardboard production according to claim 3, characterized in that: A plurality of first nozzle assemblies (54) are fixedly provided on one side of each of the four L-shaped tubes (52) that are close to each other. A plurality of second nozzle assemblies (55) are fixedly provided at the bottom of each of the arc-shaped tubes (53). The first nozzle assembly (54) and the second nozzle assembly (55) have the same structure. Each first nozzle assembly (54) includes a water spray pipe (541). The water spray pipe (541) is fixedly connected to the side wall of the L-shaped tube (52). A mesh semicircular cover (542) is fixedly provided at the end of the water spray pipe (541) away from the L-shaped tube (52).

5. A pulping device for corrugated cardboard production according to claim 4, characterized in that: A support rod (543) is rotatably inserted through the middle of the mesh semicircular cover (542). The end of the support rod (543) away from the mesh semicircular cover (542) is rotatably connected to the inner wall of the L-shaped tube (52). Several arc-shaped blades (544) located inside the L-shaped tube (52) are evenly fixed around the outside of the support rod (543). An arc-shaped brush (545) is fixedly installed at the end of the support rod (543) away from the L-shaped tube (52).

6. A pulping device for corrugated cardboard production according to claim 5, characterized in that: The interiors of the auger (3) and the connecting block (51) are hollow, and the interiors of the auger (3), the connecting block (51), the L-shaped tube (52), the arc-shaped tube (53) and the hose (9) are in a connected state.

Citation Information

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