Automatic slag poking device for inclined pipeline of slag falling pipe

By designing an automatic slag removal device for the inclined slag discharge pipe, the problem of blockage at the bend of the slag discharge pipe in the circulating fluidized bed boiler was solved, achieving automatic unblocking and cooling, reducing safety risks and maintenance costs, and improving operating efficiency.

CN223782841UActive Publication Date: 2026-01-09SICHUAN LONGLINKECHUANG ENERGY SAVING & ENVIRONMENT PROTECTING CO LTD
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Patent Information

Application Number
CN202520284354.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-01-09
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

The ash discharge pipes of circulating fluidized bed boilers are prone to blockage at bends, leading to frequent shutdowns for unblocking, posing safety hazards and increasing equipment maintenance costs.

Method used

Design an automatic slag removal device for inclined slag pipes, including an inclined device body, a slag removal rod, a drive component, a water-cooling channel, and a purging component. The drive component drives the slag removal rod to reciprocate within the inclined pipe, the water-cooling channel is used for cooling, and the purging component removes floating ash, thus achieving automatic unblocking.

Benefits of technology

It effectively avoids blockage of the inclined pipe, reduces labor intensity and safety risks, extends the service life of the slag removal rod, and improves the safe and economical operation efficiency of the boiler.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of slag falling pipe equipment, in particular to an automatic slag poking device for an inclined pipeline of a slag falling pipe, which comprises an inclined device body and a slag poking rod, a driving cavity is arranged in the device body, and a roller guide rail communicated with the driving cavity is arranged on the lower side of the device body along the length direction of the device body. A moving seat is slidably connected into the roller guide rail in the length direction of the device body, a driving assembly used for driving the moving seat to reciprocate in the length direction of the roller guide rail is arranged in the driving cavity, and the slag poking rod is connected with the moving seat on the lower side of the device body; a guide assembly for guiding the slag poking rod is arranged at the position, close to the upper end, of the lower side of the device body; and a water cooling channel is arranged in the slag poking rod along the length direction. The problem that in the prior art, the turning position of the slag falling pipe is prone to being blocked is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a slag pipe equipment technical field, concretely relates to a slag pipe inclined pipe automatic ramming device. BACKGROUND

[0002] The development and application of circulating fluidized bed boiler technology have been widely applied. The technology is one of the advanced technologies for clean coal combustion and realizing sustainable development strategy. It integrates the advantages of energy saving, clean combustion, safety and reliability, and pollution emission reduction. However, in the actual operation of the boiler, some local structural problems will also affect the efficiency of the boiler, such as the frequent blockage problem of the boiler slag pipe, which seriously affects the safe and economic operation of the boiler.

[0003] Among them, at the position where the pipe of the slag pipe is connected to the circulating fluidized bed boiler, there is a segment of inclined pipe, which converts the slag pipe from a horizontal pipe to a vertical pipe. Due to the turning position at this location, it is in a high blockage area. If it cannot be handled well, once the slag pipe is blocked, it can only be dredged after the boiler is stopped. On the other hand, frequent blockage may also cause the bed pressure of the boiler furnace to rise, causing potential damage to the boiler and downstream equipment of the slag pipe, and increasing the cost and frequency of equipment maintenance.

[0004] At present, the dredging method of the circulating fluidized bed boiler slag pipe is to install a ramming pipe on the top of the slag pipe to facilitate manual dredging when the slag is blocked. Once the slag pipe is blocked, the conventional dredging method is to organize personnel to insert a ramming rod into the boiler slag pipe for manual ramming. The labor intensity of the on-site operator is high. Because the circulating fluidized bed boiler furnace is under slight positive pressure, there is a risk of high-temperature ash leakage during ramming, which is easy to cause burns and has a major safety hazard. INVENTION CONTENTS

[0005] The purpose of the utility model is to provide a slag pipe inclined pipe automatic ramming device, which solves the problem of blockage at the turning position of the slag pipe in the prior art.

[0006] To solve the above technical problems, the utility model adopts the following technical scheme:

[0007] A slag pipe inclined pipe automatic ramming device, comprising an inclined device body and a ramming rod, a driving cavity is arranged in the device body, a roller guide is arranged on the lower side of the device body and connected to the driving cavity, a moving seat is slidably connected to the roller guide along the length direction of the device body, a driving assembly is arranged in the driving cavity for driving the moving seat to reciprocate along the length direction of the roller guide, and the ramming rod is connected to the moving seat on the lower side of the device body; a guide assembly for guiding the ramming rod is arranged on the lower side of the device body near the upper end; a water cooling channel is arranged in the ramming rod along the length direction.

[0008] Further, the driving assembly comprises an upper chain wheel, a lower chain wheel, a chain and a driving motor, the upper chain wheel is installed at a position close to the upper end of the driving cavity, the lower chain wheel is installed at a position close to the lower end of the driving cavity, the upper chain wheel and the lower chain wheel are connected through the chain, the output shaft of the driving motor is connected with the lower chain wheel, and the moving seat is fixedly connected with the chain.

[0009] Further, the moving seat is provided with a roller, the roller is rollingly connected with the hole wall of the roller guide rail, and the lower part of the moving seat is provided with a mounting long hole.

[0010] Further, the guiding assembly comprises a mounting plate and a guiding plate, the mounting plate is installed at a position close to the upper end of the lower side of the device body, the guiding plate is installed at the lower side of the mounting plate, the guiding plate is provided with a guiding hole penetrating through both sides, and the slag poking rod is slidingly arranged in the guiding hole.

[0011] Further, the guiding plate is provided with guiding rollers above and below the guiding hole, and the two guiding rollers are respectively rollingly attached to the upper side and the lower side of the slag poking rod.

[0012] Further, the water cooling channel comprises a water inlet channel and a drainage channel, the water inlet channel is arranged at the center position of the slag poking rod along the length direction of the slag poking rod, the drainage channel is tubularly arranged around the water inlet channel in the slag poking rod, the water inlet channel and the drainage channel are connected with each other through a communication hole at a position close to the upper end of the slag poking rod, the lower end of the slag poking rod is provided with a water inlet connected with the water inlet channel, and the outer wall of the slag poking rod is provided with a drainage outlet at a position close to the lower end.

[0013] Further, the outer wall of the slag poking rod is provided with a blowing assembly above the guiding assembly.

[0014] Further, the blowing assembly comprises a fixed plate and a movable plate, the fixed plate is fixedly sleeved on the outer wall of the slag poking rod, the movable plate is movably sleeved on the outer wall of the slag poking rod above the slag poking rod, an elastic tube covering the outer wall of the slag poking rod is arranged between the fixed plate and the movable plate, the fixed plate is provided with an air hole, and the air hole is connected with an air compressor through an air inlet.

[0015] Further, the fixed plate is installed on the slag poking rod through a fixed hole, the hole wall of the lower part of the fixed hole is sealingly installed with the outer wall of the slag poking rod, a blowing gap is left between the hole wall of the upper part of the fixed hole and the outer wall of the slag poking rod, the fixed plate is provided with an air cavity around the blowing gap, the air hole is connected with the hole wall of the fixed hole and the air cavity at the position of the blowing gap, and the air cavity is connected with the air inlet.

[0016] Further, a lower fixing ring for fixing the lower end of the elastic tube is arranged on the side of the fixed plate facing the movable plate, and an upper fixing ring for fixing the upper end of the elastic tube is arranged on the side of the movable plate facing the fixed plate.

[0017] Compared with the prior art, the utility model has at least one of the following beneficial effects: 1, the device body is installed on the outer wall of the inclined pipe of the slag falling pipe, so that the direction of the slag poking rod is along the direction of the inclined pipe, when the driving assembly drives the slag poking rod to reciprocate, the upper end of the slag poking rod can reciprocate in the inclined pipe, and automatic slag poking is carried out, so that the inclined pipe is prevented from being blocked; 2, through the cooperation of the driving seat and the roller guide rail, the movement route of the slag poking rod can be limited well, so that the slag poking rod can smoothly and linearly reciprocate; 3, through the water cooling channel, the slag poking rod can be cooled when working, so that the service life of the slag poking rod is prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The utility model discloses a slag falling pipe inclined pipe automatic slag poking device installation to slag falling pipe schematic view.

[0019] Figure 2 The utility model discloses a slag falling pipe inclined pipe automatic slag poking device's whole schematic view.

[0020] Figure 3 For Figure 2 The partial enlarged schematic view of mark A.

[0021] Figure 4 For Figure 2 The partial enlarged schematic view of mark B.

[0022] Figure 5 For Figure 2 The partial enlarged schematic view of mark C.

[0023] Figure 6 For Figure 2 The partial enlarged schematic view of mark D.

[0024] Icon: 1-device body, 2-stick slag rod, 3-drive cavity, 4-roller guide rail, 5-moving seat, 6-upper sprocket, 7-lower sprocket, 8-chain, 9-roller, 10-mounting long hole, 11-mounting plate, 12-guide plate, 13-guide hole, 14-guide roller, 15-water inlet channel, 16-drainage channel, 17-communication hole, 18-water inlet, 19-drainage outlet, 23-fixed plate, 24-movable plate, 25-elastic tube, 26-air hole, 27-air inlet, 28-fixing hole, 29-blowing gap, 30-air cavity, 31-movable hole, 32-lower fixed ring, 33-upper fixed ring, 34-falling slag pipe, 35-inclined pipeline, 36-clearing pipe mouth, 37-connector. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail by combining with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0026] Figures 1 to 6 The utility model discloses an example.

[0027] Example:

[0028] The utility model provides an automatic ramming slag device of slag pipe inclined pipeline, which comprises a device body 1 arranged obliquely and a ramming slag rod 2, a driving cavity 3 is arranged in the device body 1, a roller guide rail 4 is arranged on the lower side of the device body 1 along the length direction of the device body 1 and is connected with the driving cavity 3, a moving seat 5 is slidably connected in the roller guide rail 4 along the length direction of the device body 1, a driving assembly for driving the moving seat 5 to reciprocate along the length direction of the roller guide rail 4 is arranged in the driving cavity 3, and the ramming slag rod 2 is connected with the moving seat 5 on the lower side of the device body 1; a guide assembly for guiding the ramming slag rod 2 is arranged on the lower side of the device body 1 at a position close to the upper end; a water cooling channel is arranged in the ramming slag rod 2 along the length direction of the ramming slag rod 2. The device body 1 is obliquely arranged on the outer wall of the inclined pipeline 35 of the slag pipe 34, so that the direction of the ramming slag rod 2 is along the direction of the inclined pipeline 35; when the driving assembly drives the ramming slag rod 2 to reciprocate, the upper end of the ramming slag rod 2 can reciprocate in the inclined pipeline 35, so that automatic ramming slag is realized, and the inclined pipeline 35 is prevented from being blocked. The driving seat and the roller guide rail 4 are matched, so that the movement route of the ramming slag rod 2 can be well limited, and the ramming slag rod 2 can smoothly and linearly reciprocate. The water cooling channel is arranged, so that the ramming slag rod 2 can be cooled by the water cooling channel when the ramming slag rod 2 works, and the service life of the ramming slag rod 2 is prevented from being reduced due to long-time high-temperature ramming slag. The guide assembly is arranged, so that the upper part of the ramming slag rod 2 can be guided and stably moved when the ramming slag rod 2 reciprocates. The device body 1 is arranged on the outer wall of the inclined pipeline 35 of the slag pipe 34 and is obliquely arranged on the outer wall of the inclined pipeline 35 through a fixing support; a dredging pipe opening 36 is arranged on the outer wall of the inclined pipeline 35 and communicates with the inside and outside; the upper end of the ramming slag rod 2 is inserted into the inclined pipeline 35 from the dredging pipe opening 36 and reciprocates obliquely in the inclined pipeline 35, so that the inclined pipeline 35 is dredged along the direction of the inclined pipeline 35, and the accumulation of ash and slag in the inclined pipeline 35 is prevented, so that the inclined pipeline 35 is prevented from being blocked.

[0029] The driving assembly comprises an upper sprocket 6, a lower sprocket 7, a chain 8 and a driving motor; the upper sprocket 6 is arranged at a position close to the upper end of the driving cavity 3; the lower sprocket 7 is arranged at a position close to the lower end of the driving cavity 3; the upper sprocket 6 and the lower sprocket 7 are connected through the chain 8; the output shaft of the driving motor is connected with the lower sprocket 7; and the moving seat 5 is fixedly connected with the chain 8. When the driving motor is started, the lower sprocket 7 is driven to rotate; the upper sprocket 6 is matched with the chain 8 to straighten the chain 8, so that the chain 8 can be moved when the lower sprocket 7 rotates; the chain 8 is moved to slide along the roller guide rail 4; the driving motor is matched with the forward rotation and the reverse rotation of the lower sprocket 7, so that the ramming slag rod 2 reciprocates and is automatically dredged.

[0030] The moving seat 5 is provided with a roller 9 connected with the roller guide rail 4 in a rolling manner, and the lower part of the moving seat 5 is provided with a mounting hole 10, and the lower part of the slag poking rod 2 is fixedly mounted in the mounting hole 10. The roller 9 is arranged to facilitate the long-term reciprocating movement of the moving seat 5. The mounting hole 10 is arranged to facilitate the fixation of the slag poking rod 2 and the reciprocating movement of the moving seat 5.

[0031] The guide assembly comprises a mounting plate 11 and a guide plate 12, the mounting plate 11 is mounted on the lower side of the device body 1 near the upper end, and the guide plate 12 is mounted on the lower side of the mounting plate 11, the guide plate 12 is provided with a guide hole 13 penetrating through both sides, and the slag poking rod 2 is slidingly arranged in the guide hole 13. The mounting plate 11 is arranged to be mounted on the lower side of the device body 1, thereby fixing the guide plate 12 and stably mounting the guide plate 12 on the lower side of the mounting plate 11. The guide hole 13 is arranged to guide and stabilize the upper part of the slag poking rod 2, thereby facilitating the reciprocating movement of the slag poking rod 2 in the dredging pipe opening 36.

[0032] The guide plate 12 is provided with a guide roller 14 above and below the guide hole 13, and the two guide rollers 14 are respectively rolled and attached to the upper side and the lower side of the slag poking rod 2. The guide roller 14 is arranged to guide the slag poking rod 2 in cooperation with the guide hole 13, and the guide roller 14 is used to reduce the friction between the slag poking rod 2 and the guide hole 13, thereby avoiding excessive wear of the slag poking rod 2 caused by the guide hole 13.

[0033] The water cooling channel of the slag poking rod 2 comprises a water inlet channel 15 and a drainage channel 16, the water inlet channel 15 is arranged at the center of the slag poking rod 2 along the length direction of the slag poking rod 2, the drainage channel 16 is tubular and surrounds the water inlet channel 15 in the slag poking rod 2, and the water inlet channel 15 and the drainage channel 16 are connected with each other through a communication hole 17 near the upper end of the slag poking rod 2; the lower end of the slag poking rod 2 is provided with a water inlet 18 connected with the water inlet channel 15, and the outer wall of the slag poking rod 2 is provided with a drainage outlet 19 near the lower end. After the cooling water enters the water inlet channel 15 from the water inlet 18, the cooling water is transported from the lower end to the upper end of the slag poking rod 2 along the water inlet channel 15, and then enters the drainage channel 16 through the communication hole 17. Since the drainage channel 16 is tubular, it can uniformly cool the surface of the slag poking rod 2, thereby avoiding the high temperature of the surface of the slag poking rod 2. The heat-absorbed and heated cooling water is discharged from the drainage outlet 19 near the lower end of the slag poking rod 2.

[0034] The outer wall of the slag poking rod 2 is provided with a blowing assembly above the guide assembly.

[0035] The blowing assembly comprises a fixed plate 23 and a movable plate 24. The fixed plate 23 is fixedly sleeved on the outer wall of the slag poking rod 2. The movable plate 24 is movably sleeved on the outer wall of the slag poking rod 2 above the slag poking rod 2. An elastic tube 25 sleeving the outer wall of the slag poking rod 2 is arranged between the fixed plate 23 and the movable plate 24. An air hole 26 is arranged on the fixed plate 23. The air hole 26 is connected with an air compressor through an air inlet 27.

[0036] The fixed plate 23 is installed on the slag poking rod 2 through a fixed hole 28. The lower hole wall of the fixed hole 28 is sealingly installed with the outer wall of the slag poking rod 2. A blowing gap 29 is left between the upper hole wall of the fixed hole 28 and the outer wall of the slag poking rod 2. The fixed plate 23 is provided with an air cavity 30 around the blowing gap 29. The air hole 26 is connected with the air cavity 30 and the hole wall of the fixed hole 28 at the position of the blowing gap 29. The air cavity 30 is connected with the air inlet 27. The movable plate 24 is movably sleeved on the outer wall of the slag poking rod 2 through a movable hole 31. The hole diameter of the movable hole 31 is larger than the diameter of the slag poking rod 2. The high-pressure air generated by the air compressor enters the air cavity 30 through the air inlet 27, and then enters the blowing gap 29 through the air hole 26. The surface of the slag poking rod 2 is blown at high speed in the blowing gap 29. On the one hand, the surface of the slag poking rod 2 can be cooled by blowing. On the other hand, the floating dust remaining on the surface of the slag poking rod 2 can be removed, and the smoothness of the slag poking rod 2 in the reciprocating movement of the dredging pipe opening 36 can be improved. The air and floating dust after blowing are discharged through the movable hole 31. After the slag poking rod 2 moves upward, the movable plate 24 is attached to the dredging pipe opening 36, and then the elastic tube 25 is compressed. When the slag poking rod 2 moves downward, the elastic tube 25 is restored. By means of the elastic tube 25, a blowing cavity can be formed on the surface of the slag poking rod 2, the surface of the slag poking rod 2 can be blown at high speed, and the air after blowing can only be discharged along the movable hole 31, so that a high-speed airflow can be formed on the surface of the slag poking rod 2. The elastic tube 25 can be a metal bellows or other high-temperature-resistant elastic member.

[0037] A lower fixing ring 32 for fixing the lower end of the elastic tube 25 is arranged on the side of the fixed plate 23 facing the movable plate 24. An upper fixing ring 33 for fixing the upper end of the elastic tube 25 is arranged on the side of the movable plate 24 facing the fixed plate 23. By arranging the upper fixing ring 33, the upper end of the elastic tube 25 can be fixed. By arranging the lower fixing ring 32, the lower end of the elastic tube 25 can be fixed.

[0038] While the present application has been described with reference to the numerous explanatory embodiments thereof, it is to be understood that various other modifications can be effected within the scope of the application, as described in the claims. More specifically, many variations and modifications will be apparent to those skilled in the art from the description and drawings herein, given the benefit of the description, drawings and claims as a whole. Other uses will be apparent to those skilled in the art.

Claims

1. A slag falling pipe inclined pipe automatic slag poking device, characterized in that, The utility model provides a device body (1) and the rammer (2) of slant setting, drive cavity (3) is provided in the device body (1), the lower side of device body (1) is provided with the roller guide rail (4) of drive cavity (3) communication along its length direction, the mobile seat (5) is slidably connected in the roller guide rail (4) along the length direction of device body (1), drive assembly is provided in drive cavity (3) for driving mobile seat (5) along the length direction of roller guide rail (4) and reciprocating motion, the rammer (2) is connected with mobile seat (5) on the lower side of device body (1), the lower side of device body (1) is provided with the guide assembly for guiding rammer (2) in the position close to the upper end, water cooling channel is provided in the rammer (2) along its length direction.

2. A device for automatically poking slag in a cinder conduit inclined pipe according to claim 1, characterized in that: The drive assembly includes an upper sprocket (6), a lower sprocket (7), a chain (8), and a drive motor. The upper sprocket (6) is installed at the position close to the upper end of the drive cavity (3). The lower sprocket (7) is installed at the position close to the lower end of the drive cavity (3). The upper sprocket (6) and the lower sprocket (7) are connected in transmission through the chain (8). The output shaft of the drive motor is connected in transmission with the lower sprocket (7). The mobile seat (5) is fixedly connected with the chain (8).

3. The automatic cinder poking device for the inclined pipe of a cinder conduit according to claim 1, characterized in that: The mobile seat (5) is installed with a roller (9). The roller (9) is connected in rolling with the hole wall of the roller guide rail (4). The lower part of the mobile seat (5) is provided with a mounting long hole (10). The lower part of the rammer (2) is fixedly installed in the mounting long hole (10).

4. The automatic cinder poking device for the inclined pipe of a cinder conduit according to claim 1, characterized in that: The guide assembly includes a mounting plate (11) and a guide plate (12). The mounting plate (11) is installed at the position close to the upper end of the lower side of the device body (1). The guide plate (12) is installed at the lower side of the mounting plate (11). The guide plate (12) is provided with a guide hole (13) penetrating through both sides. The rammer (2) is slidably arranged in the guide hole (13).

5. A device for automatic poking of the inclined pipe of a slag tapping pipe according to claim 4, characterized in that: The guide plate (12) is installed with a guide roller (14) above and below the guide hole (13). The two guide rollers (14) are respectively rolled and attached to the upper side and the lower side of the rammer (2).

6. The automatic cinder poking device for the cinder-laden gas pipeline according to claim 1, characterized in that: The water cooling channel includes a water inlet channel (15) and a drainage channel (16). The water inlet channel (15) is arranged at the center position of the rammer (2) along the length direction of the rammer (2). The drainage channel (16) is tubularly arranged around the water inlet channel (15) in the rammer (2). The water inlet channel (15) and the drainage channel (16) are connected with each other through a communication hole (17) at the position close to the upper end of the rammer (2). The lower end of the rammer (2) is provided with a water inlet (18) connected with the water inlet channel (15). The outer wall of the rammer (2) is provided with a water outlet (19) at the position close to the lower end.

7. The automatic cinder poking device for the cinder-laden gas pipeline according to claim 1, characterized in that: The outer wall of the rammer (2) is sleeved with a blowing assembly above the guide assembly.

8. A device for automatic pushing of slag in a cusp of a cusp channel of a slag chute according to claim 7, characterized in that: The blowing assembly comprises a fixed plate (23) and a movable plate (24), the fixed plate (23) is fixedly sleeved on the outer wall of the slag poking rod (2), the movable plate (24) is movably sleeved on the outer wall of the slag poking rod (2) above the fixed plate (23), an elastic tube (25) covering the outer wall of the slag poking rod (2) is arranged between the fixed plate (23) and the movable plate (24), an air hole (26) is arranged on the fixed plate (23), and the air hole (26) is connected with an air compressor through an air inlet (27).

9. A device for automatic pushing of slag in a cusp of a cusp channel of a slag chute according to claim 8, characterized in that: The fixed plate (23) is installed on the slag poking rod (2) through a fixed hole (28), the lower hole wall of the fixed hole (28) is sealingly installed on the outer wall of the slag poking rod (2), a blowing gap (29) is left between the upper hole wall of the fixed hole (28) and the outer wall of the slag poking rod (2), an air cavity (30) is arranged around the blowing gap (29) of the fixed plate (23), the air hole (26) is communicated with the air cavity (30) and the hole wall of the fixed hole (28) at the position of the blowing gap (29), and the air cavity (30) is communicated with the air inlet (27); the movable plate (24) is movably sleeved on the outer wall of the slag poking rod (2) through a movable hole (31), and the hole diameter of the movable hole (31) is greater than the diameter of the slag poking rod (2).

10. The automatic cinder poking device for the cinder-laden gas downcomer inclined pipe according to claim 9, characterized in that: The side of the fixed plate (23) facing the movable plate (24) is provided with a lower fixing ring (32) for fixing the lower end of the elastic tube (25), and the side of the movable plate (24) facing the fixed plate (23) is provided with an upper fixing ring (33) for fixing the upper end of the elastic tube (25).