Winding equipment for inductor element processing
By designing a winding device with limiting, driving, and protection mechanisms, the problem of excessive pulling of copper wire during the winding process is solved, achieving uniform winding of copper wire and timely replacement prompts, thereby improving winding efficiency and the protective effect of the equipment.
Patent Information
- Application Number
- CN202520111185.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing winding equipment is prone to damage to copper wires due to excessive pulling during the winding process, lacking an effective protective structure.
A winding device including a limiting mechanism, a driving mechanism, a protection mechanism, and a warning mechanism was designed. The device limits and fixes the inductor, drives it to rotate, and triggers the protection mechanism when the copper wire is about to be consumed to prevent excessive pulling of the copper wire. At the same time, the warning mechanism prompts for replacement.
This effectively avoids damage to the copper wire from excessive pulling, improves work efficiency, and provides timely reminders to replace the copper wire, thus protecting the normal operation of the equipment.
Smart Images
Figure CN223785010U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a winding equipment technical field, concretely relates to a winding equipment for inductor element processing. BACKGROUND
[0002] The inductor is a kind of circuit element, will produce electromotive force because of the change of current passing through, to resist the change of current, the most original inductor is the iron core coil of British Faraday discovery electromagnetic induction phenomenon, the structure of inductor is similar to transformer, but only one winding, generally by framework, winding, shield cover, packaging material, magnetic core or core etc., and inductor needs to use winding equipment to wind copper wire on inductor in processing process.
[0003] When winding equipment is wound on inductor, the free end of copper wire on copper coil is fixed on inductor by limiting mechanism after limiting single or multiple inductors, winding is realized by driving mechanism driving inductor rotation, with the winding of inductor, copper wire on copper coil will be consumed, when copper wire on copper coil is almost consumed, with the rotation of inductor, copper wire on copper coil will be pulled, under the action of pulling force, copper wire will be damaged, current winding equipment is not provided with the structure for avoiding copper wire being excessively pulled, the problem should be improved.
[0004] Therefore, a winding equipment for inductor element processing is provided. UTILITY MODEL CONTENTS
[0005] The utility model aims at: for solving the problem mentioned in the above background art, the utility model provides a winding equipment for inductor element processing.
[0006] The utility model discloses a winding equipment for inductor element processing to realize the above-mentioned purpose specifically adopts the following technical scheme:
[0007] A winding equipment for inductor element processing, including workbench and control box and copper coil, and copper coil is provided with several groups, the control box is fixedly arranged on the side of workbench, the top of workbench is equipped with the limiting mechanism for the simultaneous limiting and fixing of several inductors, the surface of workbench and the surface of limiting mechanism are equipped with the driving mechanism for driving several inductors to rotate simultaneously, the top of workbench is equipped with the protection mechanism for preventing copper wire on copper coil from being excessively pulled, and several groups of copper coil are rotatably arranged on the surface of protection mechanism, one side wall of workbench is fixedly provided with warning device, one side of protection mechanism is fixedly provided with the abutting plate for triggering warning device, the top of workbench is equipped with the auxiliary mechanism for winding copper wire on inductor evenly.
[0008] Further, the limiting mechanism includes an electric push rod, the top of the workbench is fixedly provided with the electric push rod, the telescopic end of the electric push rod is fixedly provided with a horizontal plate, the bottom of the horizontal plate is rotatably provided with a plurality of groups of first limiting seats, the surfaces of the plurality of groups of first limiting seats are both provided with two limiting holes, the top of the workbench is rotatably provided with a plurality of groups of second limiting seats, and the plurality of groups of second limiting seats correspond to the plurality of groups of first limiting seats respectively.
[0009] Further, the driving mechanism includes a fixed plate, the surface of the workbench is fixedly provided with the fixed plate, the surface of the fixed plate is fixedly provided with a motor, the surface of the fixed plate is rotatably provided with a rotating shaft, one end of the rotating shaft is fixedly connected with the output end of the motor, the surface of the rotating shaft is fixedly provided with a plurality of groups of worms, the surfaces of the plurality of groups of second limiting seats are both fixedly provided with worm wheels, and the plurality of groups of worm wheels are engaged with the plurality of groups of worms respectively.
[0010] Further, the auxiliary mechanism includes an electric telescopic rod, the top of the workbench is fixedly provided with the electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly provided with a horizontal rod, the bottom of the horizontal rod is fixedly provided with a plurality of groups of auxiliary rings, and the plurality of groups of auxiliary rings correspond to the plurality of groups of first limiting seats and second limiting seats respectively.
[0011] Further, the protection mechanism includes a sliding groove, the top of the workbench is provided with the sliding groove, the inner wall of the sliding groove is slidably provided with a sliding block, one side of the inner wall of the sliding groove is fixedly provided with a spring, one end of the spring is fixedly connected with one side of the sliding block, the top of the sliding block is fixedly provided with a movable plate, and a plurality of groups of copper coils are rotatably arranged on the top of the movable plate.
[0012] Further, the abutting plate is fixedly arranged on one side of the movable plate and is arranged in an L shape.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The utility model discloses a limiting mechanism is positioned to a plurality of inductors, and a plurality of copper coils correspond to a plurality of inductors respectively, and a plurality of inductors are driven to rotate simultaneously through the drive mechanism, and the free end of copper wire on a plurality of copper coils is fixed with the surface of a plurality of inductors through the surface of auxiliary mechanism respectively, and a plurality of inductors rotate, thereby winding copper wire on a plurality of inductors, and under the action of auxiliary mechanism, copper wire on a plurality of copper coils can swing longitudinally, thereby making copper wire can be evenly wound on the surface of inductor, when copper wire on a plurality of copper coils is almost consumed, the copper wire left on copper coil is pulled into a straight line and taut, at this moment, under the action of tension, trigger protection mechanism, under the action of protection mechanism, a plurality of copper coils are close to a plurality of inductors, thereby making a plurality of copper coils have certain activity space, and further avoid the damage of copper wire caused by excessive pulling of copper wire, and the abutting plate can move along with a plurality of copper coils, when the abutting plate moves and abuts the switch of warning device, thereby triggering warning device, under the action of warning device, relevant personnel can be prompted that copper wire on copper coil is almost consumed, and relevant personnel can make replacement step in time, and the equipment not only can improve work efficiency, but also can avoid the damage caused by excessive pulling of copper wire. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0016] Figure 2 It is the schematic diagram of the plan view of the utility model;
[0017] Figure 3 It is the schematic diagram of the enlarged view of A of the utility model;
[0018] Figure 4 It is the schematic diagram of the enlarged view of B of the utility model;
[0019] Signs: 1, workbench;2, control box;3, copper coil;4, limiting mechanism;401, electric push rod;402, horizontal plate;403, first limit seat;404, limiting hole;405, second limit seat;5, drive mechanism;501, fixed plate;502, motor;503, rotating shaft;504, worm;505, worm wheel;6, protection mechanism;601, sliding groove;602, sliding block;603, spring;604, movable plate;7, abutting plate;8, warning device;9, auxiliary mechanism;901, electric telescopic rod;902, cross bar;903, auxiliary ring. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0022] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0023] In the description of the embodiments of the present application, it should be noted that the directions or position relationships indicated by the terms "inner", "outer", "upper", etc. are based on the directions or position relationships shown in the drawings, or the directions or position relationships in which the product of the present application is usually placed, which are only for the convenience of describing the present application and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular direction, be constructed and operated in a particular direction, therefore, cannot be understood as a limitation on the present application.
[0024] As Figures 1 to 4The winding device for inductor element processing shown comprises a workbench 1, a control box 2 and copper coils 3, and the copper coils 3 are provided in several groups, the control box 2 is fixedly arranged on one side of the workbench 1, the top of the workbench 1 is provided with a limiting mechanism 4 for simultaneously limiting and fixing several inductors, the surface of the workbench 1 and the surface of the limiting mechanism 4 are provided with a driving mechanism 5 for driving the several inductors to rotate simultaneously, the top of the workbench 1 is provided with a protection mechanism 6 for placing the copper wires on the copper coils 3 from being excessively pulled, and the several groups of copper coils 3 are all rotationally arranged on the surface of the protection mechanism 6, one side wall of the workbench 1 is fixedly provided with a warning device 8, one side of the protection mechanism 6 is fixedly provided with a contact plate 7 for triggering the warning device 8, and the top of the workbench 1 is provided with an auxiliary mechanism 9 for uniformly winding the copper wires on the inductors; specifically, the inside of the control box 2 is provided with a control module and a sensor module, the limiting mechanism 4, the driving mechanism 5, the warning device 8 and the auxiliary mechanism 9 are all controlled to start and stop by the control box 2, first, the several inductors are placed on the surface of the limiting mechanism 4, the several inductors are limited and fixed by the limiting mechanism 4, the several groups of copper coils 3 correspond to the several inductors respectively, the several inductors are driven to rotate simultaneously by the driving mechanism 5, the free ends of the copper wires on the several groups of copper coils 3 are all fixed on the surface of the auxiliary mechanism 9 and the surfaces of the several inductors respectively, the several inductors rotate, so that the copper wires are wound on the several inductors, and the copper wires on the several groups of copper coils 3 can be longitudinally swung under the action of the auxiliary mechanism 9, so that the copper wires can be uniformly wound on the surfaces of the inductors, when the copper wires on the several groups of copper coils 3 are about to be consumed, the remaining copper wires on the copper coils 3 are pulled into a straight line and taut, at this time, the protection mechanism 6 is triggered under the action of the pulling force, the several groups of copper coils 3 are made to approach the several inductors under the action of the protection mechanism 6, so that the several groups of copper coils 3 have a certain movement space, thereby avoiding that the copper wires are excessively pulled and damaged, the contact plate 7 can move with the several groups of copper coils 3, when the contact plate 7 moves and contacts the switch of the warning device 8, the warning device 8 is triggered, and relevant personnel can be prompted that the copper wires on the copper coils 3 are about to be consumed under the action of the warning device 8, so that the relevant personnel can timely make a replacement step, and the device can not only improve the work efficiency, but also avoid that the copper wires are excessively pulled and damaged.
[0025] As Figure 1 、 Figure 2As shown, the limiting mechanism 4 includes an electric push rod 401, the top of the workbench 1 is fixedly provided with the electric push rod 401, the telescopic end of the electric push rod 401 is fixedly provided with a horizontal plate 402, the bottom of the horizontal plate 402 is rotatably provided with a plurality of groups of first limiting seats 403, the surfaces of the plurality of groups of first limiting seats 403 are both provided with two limiting holes 404, the top of the workbench 1 is rotatably provided with a plurality of groups of second limiting seats 405, and the plurality of groups of second limiting seats 405 correspond to the plurality of groups of first limiting seats 403 respectively; Specifically, a plurality of inductors are placed on the surfaces of the plurality of groups of second limiting seats 405 respectively, when the electric push rod 401 starts, the telescopic end thereof drives the horizontal plate 402 to move downward, so that the plurality of groups of limiting holes 404 move downward at the same time, and the two electrode columns on the inductor can be inserted into the two groups of limiting holes 404 respectively, so as to realize the simultaneous limiting and fixing of the plurality of inductors.
[0026] As shown in Figure 2 , Figure 3 , the driving mechanism 5 includes a fixed plate 501, the surface of the workbench 1 is fixedly provided with the fixed plate 501, the surface of the fixed plate 501 is fixedly provided with a motor 502, the surface of the fixed plate 501 is rotatably provided with a rotating shaft 503, and one end of the rotating shaft 503 is fixedly connected with the output end of the motor 502, the surface of the rotating shaft 503 is fixedly provided with a plurality of groups of worms 504, the surfaces of the plurality of groups of second limiting seats 405 are both fixedly provided with worm gears 505, and the plurality of groups of worm gears 505 correspond to the plurality of groups of worms 504 respectively; Specifically, when the motor 502 starts, the output end thereof drives the rotating shaft 503 to rotate, so that the plurality of groups of worms 504 rotate at the same time, and then the plurality of groups of worm gears 505 rotate at the same time, and the plurality of groups of second limiting seats 405 rotate accordingly, so as to realize the simultaneous rotation of the plurality of inductors, and then realize the simultaneous winding of the plurality of inductors.
[0027] As shown in Figure 1 , Figure 2 , the auxiliary mechanism 9 includes an electric telescopic rod 901, the top of the workbench 1 is fixedly provided with the electric telescopic rod 901, the telescopic end of the electric telescopic rod 901 is fixedly provided with a horizontal rod 902, the bottom of the horizontal rod 902 is fixedly provided with a plurality of groups of auxiliary rings 903, and the plurality of groups of auxiliary rings 903 correspond to the plurality of groups of first limiting seats 403 and second limiting seats 405 respectively; Specifically, the free ends of the copper wires on the plurality of groups of copper coils 3 pass through the plurality of groups of auxiliary rings 903 respectively and are fixed with the plurality of inductors respectively, when the electric telescopic rod 901 starts, the telescopic end thereof drives the horizontal rod 902 to move longitudinally and reciprocally, so that the plurality of groups of auxiliary rings 903 move longitudinally and reciprocally at the same time, and then the free ends of the copper wires on the plurality of groups of copper coils 3 move longitudinally and swing at the same time, when the copper wires move longitudinally and swing, the inductors rotate, so that the copper wires can be uniformly wound on the inductors.
[0028] As shown in Figure 2 , Figure 4 , the protection mechanism 6 comprises a sliding groove 601, the top of the workbench 1 is provided with the sliding groove 601, the inner wall of the sliding groove 601 is slidably provided with a sliding block 602, the inner wall of one side of the sliding groove 601 is fixedly provided with a spring 603, one end of the spring 603 is fixedly connected with one side of the sliding block 602, the top of the sliding block 602 is fixedly provided with a movable plate 604, and a plurality of groups of copper coils 3 are rotatably arranged on the top of the movable plate 604.
[0029] As shown in Figure 2 , Figure 4 , the abutting plate 7 is fixedly arranged on one side of the movable plate 604, and the abutting plate 7 is arranged in an L shape.
[0030] In summary: the inside of the control box 2 is provided with a control module and a sensor module, the limiting mechanism 4 and the driving mechanism 5 and the warning device 8 and the auxiliary mechanism 9 are all controlled by the control box 2 to start and stop, first, a plurality of inductors are placed on the surface of the limiting mechanism 4, the plurality of inductors are fixed by the limiting mechanism 4, a plurality of copper coils 3 correspond to the plurality of inductors respectively, the plurality of inductors are driven to rotate simultaneously by the driving mechanism 5, the free ends of the copper wires on the plurality of copper coils 3 are all fixed on the surface of the auxiliary mechanism 9 and the surface of the plurality of inductors respectively, the plurality of inductors rotate, so that the copper wires are wound on the plurality of inductors, and under the action of the auxiliary mechanism 9, the copper wires on the plurality of copper coils 3 can longitudinally swing, so that the copper wires can be uniformly wound on the surface of the inductors, when the copper wires on the plurality of copper coils 3 are almost consumed, the remaining copper wires on the copper coil 3 are pulled into a straight line and taut, at this time, the protection mechanism 6 is triggered under the action of the tension, the plurality of copper coils 3 are close to the plurality of inductors under the action of the protection mechanism 6, so that the plurality of copper coils 3 have a certain activity space, thereby avoiding the damage of the copper wires caused by excessive pulling of the copper wires, the abutting plate 7 can move with the plurality of copper coils 3, when the abutting plate 7 moves and abuts the switch of the warning device 8, the warning device 8 is triggered, under the action of the warning device 8, the relevant personnel can be prompted that the copper wires on the copper coil 3 are almost consumed, the relevant personnel can timely make a replacement step, the device can not only improve the work efficiency, but also avoid the damage of the copper wires caused by excessive pulling of the copper wires.
[0031] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A winding apparatus for processing of an inductor element, characterized by The utility model provides a copper coil winding device, including workbench (1) and control box (2) and copper coil (3), and copper coil (3) is equipped with several groups, control box (2) is fixedly arranged in one side of workbench (1), the top of workbench (1) is equipped with the limiting mechanism (4) for the simultaneous location of several inductors Fixed, the surface of workbench (1) and the surface of limiting mechanism (4) are equipped with drive mechanism (5) for driving several inductors to rotate simultaneously, the top of workbench (1) is equipped with the protection mechanism (6) for placing the copper wire on copper coil (3) is excessively pulled, and several groups of copper coil (3) are all rotationally arranged on the surface of protection mechanism (6), one side wall of workbench (1) is fixedly provided with alarm (8), one side of protection mechanism (6) is fixedly provided with the abutting plate (7) for triggering alarm (8), the top of workbench (1) is equipped with auxiliary mechanism (9) for winding copper wire evenly on inductor.
2. The winding apparatus for processing an inductor element according to claim 1, wherein The limiting mechanism (4) includes an electric push rod (401), the top of the workbench (1) is fixedly provided with an electric push rod (401), the telescopic end of the electric push rod (401) is fixedly provided with a horizontal plate (402), the bottom of the horizontal plate (402) is rotationally provided with a plurality of first limiting seats (403), the surface of each of the plurality of first limiting seats (403) is provided with two limiting holes (404), and the top of the workbench (1) is rotationally provided with a plurality of second limiting seats (405), and each of the plurality of second limiting seats (405) corresponds to one of the plurality of first limiting seats (403).
3. A winding apparatus for processing an inductor element according to claim 2, wherein The drive mechanism (5) includes a fixed plate (501), the surface of the workbench (1) is fixedly provided with a fixed plate (501), the surface of the fixed plate (501) is fixedly provided with a motor (502), the surface of the fixed plate (501) is rotationally provided with a rotating shaft (503), one end of the rotating shaft (503) is fixedly connected with the output end of the motor (502), the surface of the rotating shaft (503) is fixedly provided with a plurality of worm gears (504), the surface of each of the plurality of second limiting seats (405) is fixedly provided with a worm wheel (505), and each of the plurality of worm wheels (505) is engaged with one of the plurality of worm gears (504).
4. The winding apparatus for processing an inductor element according to claim 2, wherein The auxiliary mechanism (9) includes an electric telescopic rod (901), the top of the workbench (1) is fixedly provided with an electric telescopic rod (901), the telescopic end of the electric telescopic rod (901) is fixedly provided with a horizontal rod (902), the bottom of the horizontal rod (902) is fixedly provided with a plurality of auxiliary rings (903), and each of the plurality of auxiliary rings (903) corresponds to one of the plurality of first limiting seats (403) and second limiting seats (405).
5. The winding apparatus for processing an inductor element according to claim 1, wherein The protection mechanism (6) comprises a sliding groove (601), the top of the workbench (1) is provided with the sliding groove (601), the inner wall of the sliding groove (601) is slidably provided with a sliding block (602), one side of the inner wall of the sliding groove (601) is fixedly provided with a spring (603), one end of the spring (603) is fixedly connected with one side of the sliding block (602), and the top of the sliding block (602) is fixedly provided with a movable plate (604), and a plurality of groups of copper coils (3) are rotatably arranged on the top of the movable plate (604).
6. A winding apparatus for processing an inductor element according to claim 5, wherein The abutting plate (7) is fixedly arranged on one side of the movable plate (604) and is arranged in an L shape.