Rotary evaporation concentration device
By introducing a dual-shaft motor-driven stirring mechanism and a heat recovery system into the liquid fertilizer rotary evaporation concentration device, safety hazards and energy waste problems have been solved, achieving safe and efficient liquid fertilizer concentration.
Patent Information
- Application Number
- CN202520168771.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-24
AI Technical Summary
Existing rotary evaporation and concentration devices for liquid fertilizers have safety hazards and energy waste problems. The rotation of the cylinder can easily injure workers, and the heat from water vapor cannot be recovered.
The first and second stirring mechanisms, driven by a dual-shaft motor, rotate in the preheating and concentrating chambers respectively. Combined with spiral and straight resistance wire heating, the heat from water vapor is recovered to the preheating chamber through the exhaust pipe to preheat the liquid fertilizer, thus avoiding direct discharge.
It improves the safety and practicality of the device, reduces energy waste by recovering heat from water vapor, and enhances the concentration efficiency of liquid fertilizer.
Smart Images

Figure CN223788077U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of liquid fertilizer concentration technology, specifically a rotary evaporation concentration device. Background Technology
[0002] Liquid fertilizers do not undergo drying and granulation processes, so they do not generate dust or smoke, nor do they have problems with moisture absorption or clumping during production and use. However, in order to ensure the fertilizer efficacy of liquid fertilizers, they need to be concentrated during the processing of liquid fertilizers.
[0003] Chinese utility model patent CN212282921U discloses a rotary evaporation and concentration device for liquid fertilizer, including a material cylinder rotatably connected to a support. A cover plate, rotatably connected to the top of the material cylinder, is fixedly connected to the top of the support. A stirring shaft is fixedly connected to the bottom of the cover plate. The material cylinder includes an outer cylinder and an inner cylinder fixedly connected inside it. A spiral resistance wire is fixedly connected to the outer wall of the inner cylinder. A stirring blade is fixedly connected to the stirring shaft, and a straight resistance wire is installed inside the stirring blade. However, because the material cylinder rotates inside the support, it can easily cause injury to workers, reducing the safety of the device. Furthermore, during the heating and evaporation process, the heat from the water vapor cannot be recovered and utilized, resulting in energy waste and reducing the practicality of the device.
[0004] Therefore, this utility model provides a rotary evaporation concentration device. Utility Model Content
[0005] To address the shortcomings of existing technologies, the purpose of this invention is to provide a rotary evaporation concentration device to solve the problems mentioned in the background section. This invention uses a first stirring mechanism and a second stirring mechanism to rotate inside the preheating box and the concentration box, respectively, to stir the liquid fertilizer without causing harm to workers, thus improving the safety of the device. Furthermore, the preheating box and exhaust pipe can absorb the heat from the water vapor, avoiding energy waste and improving the practicality of the device.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a rotary evaporation concentration device, comprising a concentration chamber, wherein a second stirring mechanism is provided inside the concentration chamber via a dual-shaft motor, the dual-shaft motor is fixedly mounted on the top of the concentration chamber, and a preheating chamber is fixedly mounted on the top of the dual-shaft motor via an exhaust mechanism, the exhaust mechanism comprising an exhaust pipe, the exhaust pipe being S-shaped, the exhaust pipe being fixedly mounted inside the preheating chamber, the bottom end of the exhaust pipe being fixedly mounted inside the top end of the concentration chamber, the top end of the exhaust pipe being mounted on the top of the preheating chamber, and a connecting pipe being fixedly installed between the bottom end of the preheating chamber and the top end of the concentration chamber, wherein a regulating valve is fixedly mounted on the connecting pipe.
[0007] Furthermore, the second stirring mechanism includes a second stirring paddle, which is rotatably mounted at the center of the inside of the concentration tank, and the top of the second stirring paddle is fixedly connected to the bottom output shaft of the dual-shaft motor.
[0008] Furthermore, a straight resistance wire is fixedly installed inside the second stirring paddle, and an electric brush is installed at the top of the second stirring paddle corresponding to the inside of the concentration tank. The straight resistance wire and the electric brush are electrically connected.
[0009] Furthermore, the inner wall of the concentration chamber has an inner cavity, and a spiral resistance wire is fixedly installed inside the inner cavity.
[0010] Furthermore, the preheating box is equipped with a first stirring mechanism, which includes a first stirring paddle that is rotatably installed inside the preheating box.
[0011] Furthermore, the bottom end of the first stirring paddle is fixedly connected to the top output shaft of the dual-shaft motor, and the bottom end of the exhaust pipe is located on both sides of the dual-shaft motor.
[0012] Furthermore, a feeding pipe is provided at the center of the top of the preheating box, and the feeding pipe is located between the two exhaust pipes.
[0013] Furthermore, a drain pipe is fixedly installed on one side of the bottom end of the exhaust pipe, and a valve is installed on the drain pipe. A discharge pipe is opened at the bottom of the concentration tank, and a valve is installed on the discharge pipe.
[0014] The beneficial effects of this utility model are as follows: This utility model provides a rotary evaporation and concentration device that uses both spiral and straight resistance wires to simultaneously heat and evaporate the liquid fertilizer inside the concentration tank, facilitating the concentration of the liquid fertilizer. Furthermore, the dual-shaft motor can simultaneously drive the first and second stirring paddles to rotate inside the preheating and concentration tanks respectively, stirring the liquid fertilizer without causing harm to workers and improving the safety of the device. The water vapor generated inside the concentration tank enters the preheating tank through the exhaust pipe, allowing the liquid fertilizer in the preheating tank to absorb heat from the water vapor, avoiding direct discharge and energy waste. Simultaneously, preheating the liquid fertilizer improves the evaporation and concentration efficiency of the liquid fertilizer. Attached Figure Description
[0015] Figure 1 This is a structural diagram of a rotary evaporation concentration apparatus according to the present invention;
[0016] Figure 2 This is a front cross-sectional view of a rotary evaporation concentration apparatus according to the present invention;
[0017] Figure 3 This is a cross-sectional view of the preheating box of a rotary evaporation concentration apparatus according to this utility model;
[0018] In the diagram: 1. Concentration tank; 2. Preheating tank; 3. Feeding pipe; 4. Exhaust pipe; 5. Drain pipe; 6. Connecting pipe; 7. Discharge pipe; 8. Dual-shaft motor; 9. First stirring paddle; 10. Second stirring paddle; 11. Inner cavity; 12. Spiral resistance wire. Detailed Implementation
[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] Please see Figures 1 to 3 This utility model provides a technical solution: a rotary evaporation concentration device, including a concentration tank 1. A second stirring mechanism is installed inside the concentration tank 1 via a dual-shaft motor 8. The dual-shaft motor 8 is fixedly mounted on the top of the concentration tank 1. A preheating tank 2 is fixedly mounted on the top of the dual-shaft motor 8 via an exhaust mechanism. The exhaust mechanism includes an exhaust pipe 4, which is S-shaped and fixedly mounted inside the preheating tank 2. The bottom end of the exhaust pipe 4 is fixedly mounted inside the top end of the concentration tank 1, and the top end of the exhaust pipe 4 is mounted on the top of the preheating tank 2. A connecting pipe 6 is fixedly installed between the bottom end of the preheating tank 2 and the top end of the concentration tank 1. A regulating valve is fixedly installed on the connecting pipe 6. Water vapor generated inside the concentration tank 1 is introduced into the preheating tank 2 through the exhaust pipe 4, facilitating the absorption of heat from the water vapor by the liquid fertilizer in the preheating tank 2, avoiding direct discharge and energy waste. Simultaneously, it preheats the liquid fertilizer in the preheating tank 2, facilitating subsequent concentration of the liquid fertilizer.
[0021] In this embodiment, the second stirring mechanism includes a second stirring paddle 10, which is rotatably installed at the center of the inside of the concentration tank 1. The top of the second stirring paddle 10 is fixedly connected to the bottom output shaft of the dual-axis motor 8. A straight resistance wire is fixedly installed inside the second stirring paddle 10, and an electric brush is installed at the top of the second stirring paddle 10 corresponding to the inside of the concentration tank 1. The straight resistance wire and the electric brush are electrically connected. An inner cavity 11 is opened inside the inner wall of the concentration tank 1, and a spiral resistance wire 12 is fixedly installed inside the inner cavity 11. The second stirring paddle 10 rotates under the drive of the dual-axis motor 8, which will not cause harm to the staff. The second stirring paddle 10 and the straight resistance wire can heat the liquid fertilizer inside the concentration tank 1. The cooperation of the straight resistance wire and the spiral resistance wire 12 facilitates simultaneous heating of the liquid fertilizer from the inside and outside, which can improve the heating and concentration efficiency of the liquid fertilizer.
[0022] In this embodiment, the preheating box 2 is equipped with a first stirring mechanism, which includes a first stirring paddle 9. The first stirring paddle 9 is rotatably installed inside the preheating box 2. The bottom end of the first stirring paddle 9 is fixedly connected to the top output shaft of the dual-shaft motor 8. The bottom end of the exhaust pipe 4 is located on both sides of the dual-shaft motor 8. The dual-shaft motor 8 and the first stirring paddle 9 can stir the liquid fertilizer inside the preheating box 2, so that the liquid fertilizer can fully contact the exhaust pipe 4 and easily absorb the heat of water vapor.
[0023] In this embodiment, a feeding pipe 3 is provided at the top center of the preheating box 2. The feeding pipe 3 is located between the two exhaust pipes 4. A drain pipe 5 is fixedly provided on one side of the bottom of the exhaust pipe 4. A valve is installed on the drain pipe 5. A discharge pipe 7 is provided at the bottom of the concentration box 1. A valve is installed on the discharge pipe 7. The liquefied water vapor can be discharged through the drain pipe 5 to avoid affecting the discharge of water vapor and the absorption of heat.
[0024] When using this rotary evaporation and concentration device, open the valve on the connecting pipe 6 to connect the concentration tank 1 and the preheating tank 2. Add liquid fertilizer into the preheating tank 2 through the feeding pipe 3, while the liquid fertilizer enters the concentration tank 1 through the connecting pipe 6. Close the valve on the connecting pipe 6 and continue adding liquid fertilizer into the preheating tank 2. Electrify the spiral resistance wire 12 and the straight resistance wire. Through the cooperation of the spiral resistance wire 12 and the straight resistance wire, the liquid fertilizer can be heated simultaneously from the inside and outside. Start the dual-shaft motor 8, which simultaneously drives the first stirring paddle 9 and the second stirring paddle 10 to rotate. This will not cause harm to the personnel and can improve the safety of the device. It is convenient to use the first stirring paddle 9 to heat the liquid fertilizer. The stirring paddle 9 and the second stirring paddle 10 respectively agitate the liquid fertilizer inside the preheating box 2 and the concentration box 1, thereby improving the heating efficiency of the liquid fertilizer. After the liquid fertilizer inside the concentration box 1 is heated, the water vapor inside it separates from the fertilizer and passes through the exhaust pipe 4. Since the exhaust pipe 4 is located inside the preheating box 2, the liquid fertilizer inside it can absorb the heat of the water vapor, avoiding direct discharge and energy waste. At the same time, preheating the liquid fertilizer can improve the evaporation and concentration efficiency of the liquid fertilizer. Finally, it is discharged through the exhaust pipe 4. The water produced by the liquefaction of water vapor gathers in the drain pipe 5 and is finally discharged through the drain pipe 5. The liquid fertilizer in the preheating box absorbs the heat from the water vapor.
[0025] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A rotary evaporation concentration apparatus comprising a concentration tank (1), characterized in that, The inside of the concentration box (1) is provided with a second stirring mechanism through a double-shaft motor (8), the double-shaft motor (8) is fixedly arranged at the top of the concentration box (1), the top of the double-shaft motor (8) is fixedly provided with a preheating box (2) through an exhaust mechanism, the exhaust mechanism comprises an exhaust pipe (4), the exhaust pipe (4) is in the shape of "S", the exhaust pipe (4) is fixedly arranged in the inside of the preheating box (2), the bottom end of the exhaust pipe (4) is fixedly arranged in the inside of the top end of the concentration box (1), the top end of the exhaust pipe (4) is arranged at the top of the preheating box (2), a connecting pipe (6) is fixedly installed between the bottom end of the preheating box (2) and the top end of the concentration box (1), an adjusting valve is fixedly installed on the connecting pipe (6).
2. A rotary evaporator concentration apparatus as claimed in claim 1, wherein: The second stirring mechanism comprises a second stirring paddle (10), the second stirring paddle (10) is rotatably installed at the inside center position of the concentration box (1), and the top end of the second stirring paddle (10) is fixedly connected with the bottom output shaft of the double-shaft motor (8).
3. A rotary evaporator concentration apparatus as claimed in claim 2, wherein: A straight resistance wire is fixedly arranged in the inside of the second stirring paddle (10), an electric brush is arranged at the top end of the second stirring paddle (10) corresponding to the inside of the concentration box (1), and the straight resistance wire and the electric brush are electrically connected.
4. The rotary evaporator concentration device of claim 1, wherein: An inner cavity (11) is arranged in the inside wall of the concentration box (1), and a spiral resistance wire (12) is fixedly arranged in the inner cavity (11).
5. The rotary evaporator concentration device of claim 1, wherein: The preheating box (2) is provided with a first stirring mechanism, the first stirring mechanism comprises a first stirring paddle (9), and the first stirring paddle (9) is rotatably installed in the inside of the preheating box (2).
6. A rotary evaporator concentration apparatus as claimed in claim 5, wherein: The bottom end of the first stirring paddle (9) is fixedly connected with the top output shaft of the double-shaft motor (8), and the bottom end of the exhaust pipe (4) is arranged at the two sides of the double-shaft motor (8).
7. The rotary evaporator concentration device of claim 1, wherein: A feeding pipe (3) is arranged at the top center position of the preheating box (2), and the feeding pipe (3) is arranged between the two exhaust pipes (4).
8. The rotary evaporator concentration device of claim 1, wherein: A drain pipe (5) is fixedly arranged at one side of the bottom end of the exhaust pipe (4), a valve is installed on the drain pipe (5), a discharge pipe (7) is arranged at the bottom of the concentration box (1), and a valve is installed on the discharge pipe (7).
Citation Information
Patent Citations
Liquid fertilizer rotary evaporation and concentration equipment
CN212282921U