Automatic batching device for refractory material production
By designing a support plate, a feeding hopper, and a quantitative feeding mechanism, the malfunction problems of traditional refractory material production equipment were solved, enabling precise batching and stable operation of refractory materials, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520118225.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-18
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-18
AI Technical Summary
Traditional refractory material production equipment is prone to malfunctions during long-term continuous operation, such as material accumulation, blockage, and conveyor belt slippage, which affects production efficiency and makes maintenance difficult, failing to meet the precise batching requirements of high-quality refractory materials.
It adopts a support plate, a feeding bucket, a conveying, mixing and batching mechanism and a quantitative feeding mechanism. The raw materials are conveyed by a motor-driven rotating wheel and a track. The motor drives the rotating track and the rotating wheel to achieve mixing and crushing. The cylinder controls the feeding amount. Multiple components work together to ensure accurate weighing and stable operation.
It enables precise batching of refractory materials, improves production efficiency and product quality, ensures the stability and controllability of the feeding process, and meets the stringent requirements of high-temperature industries for refractory materials.
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Figure CN223788427U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to refractory material technical field especially relates to a automatic batching device for refractory material production. BACKGROUND
[0002] With the continuous development of industrial automation technology, automatic batching devices have been widely used in many industries. In the food, chemical and other industries, automatic batching devices have been relatively mature. The automatic batching system of these industries provides technical reference for the research and development of automatic batching devices for refractory material production.
[0003] The mechanical structure and control system of the traditional device are relatively simple, and faults are easy to occur in the long-time continuous operation process. For example, the feeder may not work normally due to the accumulation and blockage of materials, and the conveying belt may also have problems such as slipping and deviation. These faults not only affect the production efficiency, but also need to spend a lot of time and manpower for maintenance and debugging.
[0004] The development of the refractory material industry itself also urgently needs more efficient and accurate batching equipment. With the continuous progress of high-temperature industry, the performance requirements for refractory materials are increasingly stringent. High-quality refractory materials require precise control of raw material formula, and the traditional batching method cannot meet this demand. Therefore, an automatic batching device for refractory material production is proposed to solve the above problems. SUMMARY
[0005] In order to make up for the above shortcomings, the utility model provides an automatic batching device for refractory material production, which aims to improve the problem of non-full-automatic feeding ratio of some devices in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] An automatic batching device for refractory material production, comprising a support fixed plate one and a discharging barrel, the support fixed plate one is externally fixedly connected with a support fixing mechanism, the support fixed plate one is externally fixedly connected with a conveying, stirring and batching mechanism, and the discharging barrel is fixedly connected with a quantitative discharging mechanism at the bottom;
[0008] The conveying, stirring and batching mechanism comprises a motor one, the motor one is externally rotatably connected with a rotating wheel one, the rotating wheel one is externally rotatably connected with a rotating track one, the rotating track one is internally connected with a rotating wheel two, and the output end of the motor one is fixedly connected with a conveying belt;
[0009] As a further description of the above technical scheme:
[0010] The support fixing mechanism comprises a support fixing foot one, a support fixing block three is fixedly connected outside the support fixing foot one, a support fixing plate one is fixedly connected outside the support fixing foot one, three support fixing feet two are fixedly connected to the top of the support fixing plate one, the inside of the support fixing foot two is fixedly connected outside the blanking barrel, two support fixing plates three are fixedly connected outside the support fixing plate one;
[0011] As a further description of the above technical scheme:
[0012] The outside of the support fixing block three is fixedly connected outside three motor ones, the motor one is rotatably connected with a conveying belt close to the outside of the rotating wheel two, a fixed support plate four is rotatably connected to the bottom of the conveying belt, a support connecting block is fixedly connected to the bottom of the fixed support plate four, a fixed support plate four is fixedly connected to the bottom of the support connecting block, four weighing sensors are fixedly connected to the bottom of the fixed support plate four, two support fixing plates three are fixedly connected outside the support connecting block;
[0013] As a further description of the above technical scheme:
[0014] One end of the support fixing plate one away from the conveying belt is fixedly connected outside the support connecting block, a motor two is fixedly connected to the top of the support connecting block, a rotating track two is rotatably connected to the top of the motor two, a rotating wheel three is rotatably connected to the inner side of the rotating track two, two rotating gears are fixedly connected outside the rotating wheel three, rotating columns are meshedly connected outside the rotating gears, rotating gears are fixedly connected to the top of the rotating columns, a plurality of stirring and crushing plates are fixedly connected outside the rotating columns;
[0015] As a further description of the above technical scheme:
[0016] The quantitative blanking mechanism comprises a cylinder, a support fixing block one is fixedly connected outside the cylinder, a sliding fixing block three is slidingly connected outside the support fixing block one, and a support fixing plate two is fixedly connected outside the sliding fixing block three;
[0017] As a further description of the above technical scheme:
[0018] Four fixed support plates one are fixedly connected inside the support fixing block one, and a fixed support plate two is fixedly connected to the bottom of the fixed support plate one;
[0019] As a further description of the above technical scheme:
[0020] The outside of the support fixing plate two is fixedly connected with a support barrel, and two fixed support plates three are fixedly connected outside the support barrel;
[0021] As a further description of the above technical solutions:
[0022] The outer part of the third supporting fixed plate is rotationally connected with a fixed ring, the outer part of the fixed ring is fixedly connected with a supporting bottom plate, and the outer part of the second supporting fixed plate is fixedly connected with a supporting fixed block two.
[0023] The utility model has the following beneficial effects:
[0024] 1. In the utility model, an automatic batching device for refractory material production mainly comprises a first supporting fixed plate, a discharging barrel, a supporting and fixing mechanism, a conveying and stirring batching mechanism and a quantitative discharging mechanism, in the conveying and stirring batching mechanism, a motor one drives a rotating wheel one, a rotating track one and a rotating wheel two, drives a conveying belt to convey raw materials, a supporting connecting block guides the raw materials of the conveying belt to a stirring place, a motor two drives a rotating track two, a rotating wheel three and a rotating gear, makes a rotating column and a stirring and crushing plate rotate, realizes efficient stirring and crushing, a plurality of motor ones, a fourth fixed supporting plate and a weighing sensor work cooperatively, accurately weigh and stably support, ensure accurate batching and stable operation, effectively improve production efficiency and product quality.
[0025] 2. In the utility model, the cylinder is stably supported by the first supporting fixed block, the action drives the third sliding fixed block to slide in the preset groove, and then the second supporting fixed plate moves, the second supporting fixed plate drives the supporting barrel, the supporting bottom plate is rotated through the third fixed supporting plate and the fixed ring, the mechanism can accurately control the discharging amount, cooperatively operates through various components, guarantees stable and orderly discharging process, provides accurate raw material supply for refractory material production, and effectively improves the accuracy and controllability of the production process. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A three-dimensional schematic view of the automatic batching device for refractory material production is provided for the utility model;
[0027] Figure 2 A structure schematic view of the discharging barrel of the automatic batching device for refractory material production is provided for the utility model;
[0028] Figure 3 A structure schematic view of the conveying belt of the automatic batching device for refractory material production is provided for the utility model;
[0029] Figure 4 A Figure 3 An enlarged view of A in the utility model.
[0030] LEGEND:
[0031] 1, support fixed plate one; 2, quantitative feeding mechanism; 201, air cylinder; 202, support fixed block one; 203, support fixed block two; 204, support fixed plate two; 205, sliding fixed block three; 206, fixed support plate one; 207, fixed support plate two; 208, support bottom plate; 209, support barrel; 2010, fixed support plate three; 2011, fixed ring; 3, conveying and stirring ingredient mechanism; 301, motor one; 302, rotating wheel one; 303, rotating wheel two; 304, rotating track one; 305, conveying belt; 306, weighing sensor; 307, fixed support plate four; 308, support connecting block; 309, rotating wheel three; 3010, rotating track two; 3011, motor two; 3012, rotating gear; 3013, rotating column; 3014, stirring and crushing plate; 4, support fixing mechanism; 401, support fixed foot one; 402, support fixed block three; 403, support fixed foot two; 404, support fixed plate three; 405, feeding barrel. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0033] Reference Figure 1 , Figure 3The utility model provides an automatic batching device for refractory production, which comprises a support fixing plate one 1 and a discharging barrel 405, the support fixing plate one 1 is externally fixedly connected with a support fixing mechanism 4, the support fixing plate one 1 is externally fixedly connected with a conveying, stirring and batching mechanism 3, the bottom of the discharging barrel 405 is fixedly connected with a quantitative discharging mechanism 2, the conveying, stirring and batching mechanism 3 comprises a motor one 301, the motor one 301 is externally rotatably connected with a rotating wheel one 302, the rotating wheel one 302 converts electric energy into mechanical energy to provide support force for the rotation of the rotating wheel one 302, the rotating wheel one 302 is externally rotatably connected with a rotating caterpillar belt one 304, the rotating caterpillar belt one 304 is driven to rotate together, the rotating caterpillar belt one 304 is internally connected with a rotating wheel two 303, the rotating wheel two 303 is driven to move together with the rotating caterpillar belt one 304, the motor one 301 is externally rotatably connected with a conveying belt 305, the conveying belt 305 is driven to move, thereby achieving the effect of common movement, one end of the support fixing plate one 1 away from the conveying belt 305 is fixedly connected with a support connecting block 308, materials are conveyed from the conveying belt 305 to the inside of the support connecting block 308, thereby achieving the effect of stirring and mixing, the top of the support connecting block 308 is fixedly connected with a motor two 3011, the motor two 3011 is provided with support force, and the normal operation of the mechanism is ensured.
[0034] The top of the motor two 3011 is rotatably connected with the rotating caterpillar two 3010, drives the rotating caterpillar two 3010 to provide power, drives the rotating caterpillar two 3010 to move together with the motor two 3011, the inner side of the rotating caterpillar two 3010 is rotatably connected with the rotating wheel three 309, drives the rotating wheel three 309 to move together, the outside of the rotating wheel three 309 is fixedly connected with two rotating gears 3012, drives the rotating gears 3012 to move together, provides kinetic energy for the movement of the rotating gears 3012, the outside of the rotating gears 3012 is meshedly connected with the rotating column 3013, the top of the rotating column 3013 is fixedly connected with the rotating gears 3012, rotates together, the outside of the rotating column 3013 is fixedly connected with a plurality of stirring and crushing plates 3014, drives the stirring and crushing plates 3014 to rotate together, so as to achieve the stirring effect, and crushes the internal material, the outside of the supporting fixed block three 402 is fixedly connected with three motor one 301, provides support for the motor one 301, the outside of the motor one 301 close to the rotating wheel two 303 is rotatably connected with the conveying belt 305, drives the conveying belt 305 to move together, the bottom of the conveying belt 305 is rotatably connected with the fixed supporting plate four 307, provides support for the rotating caterpillar one 304, the bottom of the fixed supporting plate four 307 is fixedly connected with the supporting connecting block 308, fixes the two fixed supporting plate four 307, the bottom of the supporting connecting block 308 is fixedly connected with the fixed supporting plate four 307, connects the fixed fixed supporting plate four 307, the bottom of the fixed supporting plate four 307 is fixedly connected with four weighing sensors 306, fixes the position of the weighing sensor 306, guarantees the normal operation of the weighing sensor 306, the outside of the supporting connecting block 308 is fixedly connected with two supporting fixed plates three 404, provides support for the supporting connecting block 308, and fixes the position of the supporting connecting block 308.
[0035] Referring to Figure 1 、 Figure 2 、 Figure 4The support fixing mechanism 4 includes a support fixing foot one 401, a support fixing block three 402 is fixedly connected to the outside of the support fixing foot one 401, a support fixing plate one 1 is fixedly connected to the outside of the support fixing foot one 401, three support fixing feet two 403 are fixedly connected to the top of the support fixing plate one 1, the friction with the ground is increased, the device is prevented from being displaced during operation, the inside of the support fixing foot two 403 is fixedly connected to the outside of the discharging barrel 405, the support fixing foot two 403 provides a support force for the discharging barrel 405, the outside of the support fixing plate one 1 is fixedly connected with two support fixing plates three 404, the pressure from the upper part of the device is dispersed to be uniformly distributed, the quantitative discharging mechanism 2 includes a cylinder 201, a support fixing block one 202 is fixedly connected to the outside of the cylinder 201, the support fixing block one 202 provides a support fixing effect for the cylinder 201, a sliding fixing block three 205 is slidingly connected to the outside of the support fixing block one 202, a groove is provided for the movement of the sliding fixing block three 205, the normal operation of the support fixing block one 202 is guaranteed, a support fixing plate two 204 is fixedly connected to the outside of the sliding fixing block three 205, the movement of the support fixing plate two 204 is driven, kinetic energy is provided for the movement of the support fixing plate two 204, four fixed support plates one 206 are fixedly connected in the inside of the support fixing block one 202, the fixed support plates one 206 are provided with fixation, a fixed support plate two 207 is fixedly connected to the bottom of the fixed support plate one 206, the position of the fixed support plate two 207 is fixed, a support barrel 209 is fixedly connected to the outside of the support fixing plate two 204, the movement of the support barrel 209 is driven, a support force is provided for the movement of the support barrel 209, two fixed support plates three 2010 are fixedly connected to the outside of the support barrel 209, the fixed support plates three 2010 are provided with a fixable position, a fixed ring 2011 is rotatably connected to the outside of the fixed support plates three 2010, the fixed ring 2011 rotates outside the fixed support plates three 2010, a support bottom plate 208 is fixedly connected to the outside of the fixed ring 2011, the support bottom plate 208 rotates together with the fixed ring 2011, a support fixing block two 203 is fixedly connected to the outside of the support fixing plate two 204, the support fixing block two 203 is provided with support, and the movement of the support fixing plate two 204 and the support barrel 209 driven by the cylinder 201 is guaranteed to normally operate.
[0036] Working principle: in the automatic batching device for refractory production, the motor one 301 is started, the rotation of the rotating wheel one 302 is driven, and then the rotation of the rotating track one 304 and the rotating wheel two 303 is driven, so that the conveying belt 305 moves, the raw materials are conveyed to the fixed support plate four 307, and the weighing sensor 306 weighs the materials. The motor two 3011 drives the rotating track two 3010, the rotating wheel three 309 and the rotating gear 3012, so that the rotating column 3013 and the stirring and crushing plate 3014 operate to stir and crush the raw materials.
[0037] The cylinder 201 pushes the sliding fixed block three 205 under the support of the support fixed block one 202, pushes the sliding fixed block three 205 to slide in the groove, drives the support fixed plate two 204 and the support barrel 209 to move, makes the support bottom plate 208 rotate through the fixed support plate three 2010 and the fixed ring 2011, accurately controls the discharging amount, drives the support fixed plate two 204, and further drives the support barrel 209, the support bottom plate 208 is rotated through the fixed support plate three 2010 and the fixed ring 2011, the discharging amount is accurately controlled, and the support fixed block two 203 guarantees that a series of movements driven by the cylinder 201 are smoothly carried out, and ensures that the discharging is accurate and stable.
[0038] Finally, it should be noted that: the above only for the preferred embodiments of the utility model have been described, and are not used to limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement is carried out to part of technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. An automatic batching device for refractory material production, comprising a support fixed plate (1), a discharging barrel (405), characterized in that: The outer side of the support fixing plate one (1) is fixedly connected with a support fixing mechanism (4), and the outer side of the support fixing plate one (1) is fixedly connected with a conveying and stirring ingredient mechanism (3); and the bottom of the discharging barrel (405) is fixedly connected with a quantitative discharging mechanism (2). The conveying and stirring ingredient mechanism (3) comprises a motor one (301), the outer side of the motor one (301) is rotatably connected with a rotating wheel one (302), the outer side of the rotating wheel one (302) is rotatably connected with a rotating track one (304), the inner side of the rotating track one (304) is connected with a rotating wheel two (303), and the output end of the motor one (301) is fixedly connected with a conveying belt (305).
2. The automatic batching device for refractory production according to claim 1, characterized in that: The support fixing mechanism (4) comprises a support fixing foot one (401), the outer side of the support fixing foot one (401) is fixedly connected with a support fixing block three (402), the outer side of the support fixing foot one (401) is fixedly connected with the support fixing plate one (1), the top of the support fixing plate one (1) is fixedly connected with three support fixing foot twos (403), the inner side of the support fixing foot two (403) is fixedly connected to the outer side of the discharging barrel (405), and the outer side of the support fixing plate one (1) is fixedly connected with two support fixing plate threes (404).
3. The automatic batching device for refractory production according to claim 2, characterized in that: The outer side of the support fixing block three (402) is fixedly connected to the outer side of the three motor ones (301), the outer side of the motor one (301) is rotatably connected with the conveying belt (305) close to the outer side of the rotating wheel two (303), the bottom of the conveying belt (305) is rotatably connected with a fixed support plate four (307), the bottom of the fixed support plate four (307) is fixedly connected with a support connecting block (308), the bottom of the support connecting block (308) is fixedly connected with the fixed support plate four (307), the bottom of the fixed support plate four (307) is fixedly connected with four weighing sensors (306), and the outer side of the support connecting block (308) is fixedly connected with the two support fixing plate threes (404).
4. The automatic batching device for refractory production according to claim 3, characterized in that: The end, away from the conveying belt (305), of the support fixing plate one (1) is fixedly connected to the outer side of the support connecting block (308), the top of the support connecting block (308) is fixedly connected with a motor two (3011), the top of the motor two (3011) is rotatably connected with a rotating track two (3010), the inner side of the rotating track two (3010) is rotatably connected with a rotating wheel three (309), the outer side of the rotating wheel three (309) is fixedly connected with two rotating gears (3012), the outer side of the rotating gear (3012) is meshedly connected with a rotating column (3013), the top of the rotating column (3013) is fixedly connected with the rotating gear (3012), and the outer side of the rotating column (3013) is fixedly connected with a plurality of stirring and crushing plates (3014).
5. The automatic batching device for refractory production according to claim 1, characterized in that: The quantitative feeding mechanism (2) includes a cylinder (201), the outside of the cylinder (201) is fixedly connected with a support fixed block one (202), the outside of the support fixed block one (202) is slidably connected with a sliding fixed block three (205), and the outside of the sliding fixed block three (205) is fixedly connected with a support fixed plate two (204).
6. The automatic batching device for refractory production according to claim 5, characterized in that: The inside of the support fixed block one (202) is fixedly connected with four fixed support plates one (206), and the bottom of the fixed support plate one (206) is fixedly connected with a fixed support plate two (207).
7. The automatic batching device for refractory production according to claim 5, characterized in that: The outside of the support fixed plate two (204) is fixedly connected with a support barrel (209), and the outside of the support barrel (209) is fixedly connected with two fixed support plates three (2010).
8. The automatic batching device for refractory production according to claim 7, characterized in that: The outside of the fixed support plate three (2010) is rotatably connected with a fixed ring (2011), the outside of the fixed ring (2011) is fixedly connected with a support bottom plate (208), the outside of the support fixed plate two (204) is fixedly connected with a support fixed block two (203).