Reaction kettle capable of automatically feeding

The automated feeding method, controlled by a pipeline transportation system and electric valves, solves the problems of low efficiency and health risks associated with traditional manual feeding in reactors. It achieves uniform and stable material delivery and dust control, thereby improving work efficiency and safety.

CN223788485UActive Publication Date: 2026-01-13TAIAN RUITAI NEW MATERIAL INC CO LTD
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Patent Information

Application Number
CN202520167182.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-01-13
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

The traditional manual feeding method for existing reactors has problems such as powder waste, uneven feeding, dust pollution, and time-consuming and laborious sealing operation, resulting in low work efficiency and health risks.

Method used

A pipeline transportation system is used to replace manual feeding. The material conveying is controlled by an electric valve. Combined with an exhaust mechanism and observation components, automated feeding is achieved, ensuring that the material enters the reactor evenly and reducing dust spillage.

Benefits of technology

It has achieved automated feeding, improved work efficiency, reduced labor costs, avoided dust pollution, protected the health of operators, and improved the uniformity and stability of the feeding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of refined cotton processing, in particular to a reaction kettle capable of automatically feeding. The device comprises a reaction kettle arranged on a lower floor, a feeding port of the reaction kettle is provided with a material guide pipe, a control pipe is arranged above the material guide pipe, an electric valve is arranged in the control pipe, the lower end of the control pipe is connected with the upper end of the material guide pipe through a lower connecting pipe, the upper end of the control pipe is communicated with an upper connecting pipe, and a feeding pipe is arranged on an upper floor corresponding to the position of the upper connecting pipe. The automatic feeding device is reasonable in structural design, convenient to operate, time-saving and labor-saving, manual feeding is replaced by pipeline transportation, the feeding port of the reaction kettle can be controlled without frequently opening and closing the sealing cover, automatic feeding is achieved, feeding is uniform in the whole feeding process, powder overflow and waste are effectively controlled, and the production efficiency is improved while workshop pollution is avoided. Therefore, the health of operators is guaranteed, the working efficiency is greatly improved, the labor cost is reduced, and the problems in the prior art are solved.
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Description

Technical Field

[0001] This utility model relates to the field of refined cotton processing technology, and in particular to a reaction vessel with automatic feeding capability. Background Technology

[0002] The working principle of a reactor is based on the chemical reaction of materials in a closed space. After the reactants are added to the reactor, the stirring system ensures uniform mixing, while the heating and cooling system precisely controls the temperature inside the reactor to ensure the reaction proceeds within a suitable temperature range. Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical, and food industries, and play a particularly important role in the processing of refined cotton. Because reactors require a closed environment during use, they must be sealed after feeding. Traditionally, feeding is done manually, with powder added through the feed port and then sealed with a lid. However, this method still has significant drawbacks in practical use: First, when feeding manually, slight operational errors can easily lead to waste of powder, resulting in low work efficiency, high labor intensity, and uneven powder feeding. Second, during the feeding process, a small portion of the powder will float in the air, and this dust not only pollutes the workshop but also poses a threat to the health of the operators. Third, the opening and closing of the sealing cover is accomplished manually by turning multiple bolts, which is time-consuming and labor-intensive. Furthermore, the reactor requires frequent feeding, and the repeated opening and closing of the sealing cover leads to low work efficiency. Utility Model Content

[0003] To overcome the shortcomings of existing technologies, this utility model provides an automatically feeding reactor. It features a reasonable structural design, convenient operation, and saves time and labor. Pipeline transportation replaces manual feeding, eliminating the need for frequent opening and closing of the sealing cover to control the reactor's feeding port, thus achieving automatic feeding. The entire feeding process ensures uniform feeding, effectively controlling powder overflow and waste. While avoiding pollution of the workshop, it also protects the health of operators, greatly improving work efficiency, reducing labor costs, and solving the problems existing in the prior art.

[0004] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows:

[0005] An automatically feeding reactor includes a reactor mounted on a lower floor slab. A feed inlet is provided at the reactor's feed port, and a control pipe is provided above the feed inlet. An electric valve is installed inside the control pipe. The lower end of the control pipe is connected to the upper end of the feed inlet via a lower connecting pipe, and its upper end is connected to an upper connecting pipe. A feed pipe is provided on the upper floor slab corresponding to the position of the upper connecting pipe. The lower end of the feed pipe is connected to the upper connecting pipe via a connecting hose. A metering chamber is provided on the upper floor slab. The outlet of the metering chamber is connected to a feeding pipe chain mounted on the upper floor slab, and the outlet of the feeding pipe chain is connected to the upper end of the feed pipe. An exhaust mechanism is provided on the upper connecting pipe.

[0006] Optionally, it also includes an observation assembly, which includes a transparent tube, with the upper end of the upper connecting tube connected to the lower end of the transparent tube, and the lower end of the upper connecting tube connected to the upper end of the control tube. Several support rods are provided on the flanges at the upper and lower ends of the transparent tube along their circumference.

[0007] Optionally, the exhaust mechanism includes an annular exhaust hood that is movably snapped onto the lower outer wall of the feed pipe, a plurality of air guide pipes connected to the side wall of the upper connecting pipe are provided along the circumferential direction at the bottom of the annular exhaust hood, a filter layer is provided inside the annular exhaust hood, and an exhaust pipe is provided on the surface of the annular exhaust hood.

[0008] The advantages of this utility model using the above-mentioned technical solution are: reasonable structural design, convenient operation, time and labor saving, pipeline transportation replaces manual feeding, the feeding port of the reactor can be controlled without frequent opening and closing of the sealing cover, realizing automatic feeding, the entire feeding process is uniform, effectively controlling the overflow and waste of powder, avoiding pollution of the workshop, ensuring the health of operators, greatly improving work efficiency and reducing labor costs. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of this utility model;

[0010] In the diagram, 1. Lower floor slab; 2. Reactor; 3. Feed inlet; 4. Feed pipe; 5. Control pipe; 6. Electric valve; 7. Lower connecting pipe; 8. Upper connecting pipe; 9. Upper floor slab; 10. Feed pipe; 11. Connecting hose; 12. Metering chamber; 13. Feeding pipe chain; 14. Transparent pipe; 15. Support rod; 16. Annular exhaust hood; 17. Air guide pipe; 18. Filter layer; 19. Exhaust pipe. Detailed Implementation

[0011] To clearly illustrate the technical features of this solution, the present invention will be described in detail below through specific embodiments and in conjunction with the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application; however, this application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of this application is not limited to the specific embodiments disclosed below.

[0012] Furthermore, it should be understood in the description of this application that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0013] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.

[0014] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that the specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples.

[0015] As shown in the figure, in this embodiment, an automatically feeding reactor includes a reactor 2 installed on a lower floor slab 1. A feed inlet 3 of the reactor 2 is provided with a feed pipe 4. A control pipe 5 is provided above the feed pipe 4. An electric valve 6 is provided inside the control pipe 5. The lower end of the control pipe 5 is connected to the upper end of the feed pipe 4 via a lower connecting pipe 7. The upper end of the control pipe 5 is connected to an upper connecting pipe 8. An inlet pipe 10 is provided on the upper floor slab 9 corresponding to the position of the upper connecting pipe 8. The lower end of the inlet pipe 10 is connected to the upper connecting pipe 8 via a connecting hose 11. A metering chamber 12 is provided on the upper floor slab 9. The outlet of the metering chamber 12 is connected to a feeding pipe chain 13 installed on the upper floor slab 9. The outlet of the feeding pipe chain 13 is connected to the upper end of the inlet pipe 10. An exhaust mechanism is provided on the upper connecting pipe 8.

[0016] Optionally, the system also includes an observation assembly, which comprises a transparent tube 14. The upper end of the upper connecting tube 8 is connected to the lower end of the transparent tube 14, and its lower end is connected to the upper end of the control tube 5. Several support rods 15 are respectively provided along the circumference of the flanges at both ends of the transparent tube 14. Through the observation assembly, the operator can observe the powder discharge situation in a timely manner, so as to replenish the powder in the metering bin 12 in a timely manner.

[0017] Optionally, the exhaust mechanism includes an annular exhaust hood 16 that is movably attached to the lower outer wall of the feed pipe 10, a plurality of air guide pipes 17 that are connected to the side wall of the upper connecting pipe 8 are provided at the bottom of the annular exhaust hood 16 along its circumferential direction, a filter layer 18 is provided inside the annular exhaust hood 16, and an exhaust pipe 19 is provided on the surface of the annular exhaust hood 16.

[0018] In operation, this device injects powder into the metering chamber 12, which precisely controls the amount of material fed into the reactor 2. The material in the metering chamber 12 is conveyed to the feed pipe 10 via the feeding chain 13, then falls through the feed pipe 10 into the connecting hose 11. The control pipe 5 is opened and closed by the electric valve 6 to ensure the airtightness of the reactor 2. The material passing through the control pipe 5 sequentially enters the reactor 2 via the lower connecting pipe 7 and the guide pipe 4. During the material falling process, the gas enters the annular exhaust hood 16 through the various gas guide pipes 17, and is filtered by the filter layer 18 to remove dust from the powder. The gas is then discharged through the exhaust pipe 19, allowing the material to smoothly enter the reactor 2. Simultaneously, the annular exhaust hood 16 is snapped into the lower part of the feed pipe 10, further improving the connection stability between the feed pipe 10 and the upper connecting pipe 8, preventing material shaking during the falling process, and ensuring the stability of the device's operation. Its structure is reasonable, easy to operate, time-saving and labor-saving. It replaces manual feeding with pipeline transportation, and the feeding port of the reactor can be controlled without frequent opening and closing of the sealing cover, realizing automatic feeding. The entire feeding process is uniform, effectively controlling the overflow and waste of powder. While avoiding pollution of the workshop, it protects the health of operators, greatly improves work efficiency, reduces labor costs, and solves the problems existing in the current technology.

[0019] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model. For those skilled in the art, any alternative improvements or transformations made to the implementation of this utility model fall within the protection scope of this utility model.

[0020] Any aspects of this utility model not described in detail are known to those skilled in the art.

Claims

1. A reaction vessel capable of automatic feeding, characterized in that, The system includes a reactor mounted on the lower floor slab. A feed pipe is installed at the feed inlet of the reactor, and a control pipe is installed above the feed pipe. An electric valve is installed inside the control pipe. The lower end of the control pipe is connected to the upper end of the feed pipe via a lower connecting pipe, and its upper end is connected to an upper connecting pipe. A feed pipe is installed on the upper floor slab corresponding to the position of the upper connecting pipe. The lower end of the feed pipe is connected to the upper connecting pipe via a connecting hose. A metering chamber is installed on the upper floor slab. The outlet of the metering chamber is connected to a feeding pipe chain installed on the upper floor slab, and the outlet of the feeding pipe chain is connected to the upper end of the feed pipe. An exhaust mechanism is installed on the upper connecting pipe.

2. The automatically feeding reactor according to claim 1, characterized in that, It also includes an observation component, which includes a transparent tube. The upper end of the upper connecting tube is connected to the lower end of the transparent tube, and its lower end is connected to the upper end of the control tube. Several support rods are provided on the flanges at the upper and lower ends of the transparent tube along its circumference.

3. The automatically feeding reactor according to claim 2, characterized in that, The exhaust mechanism includes an annular exhaust hood that is movably attached to the lower outer wall of the feed pipe. Several air guide pipes connected to the side wall of the upper connecting pipe are provided along the circumference of the bottom of the annular exhaust hood. A filter layer is provided inside the annular exhaust hood, and an exhaust pipe is provided on the surface of the annular exhaust hood.