Vertical tea conveyor
By introducing a screening component into the tea conveyor, the internal broken leaves of the tea leaves are removed by using impact and gravity, which solves the problem of incomplete screening of broken leaves in the existing technology and improves the efficiency of tea processing.
Patent Information
- Application Number
- CN202520069466.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-13
AI Technical Summary
In the current tea conveyor system, fine tea leaves are easily wrapped by whole tea leaves during the screening process, making it impossible to effectively screen them out, resulting in low processing efficiency.
By designing screening components, including positioning rods, spring telescopic rods, impact balls, and anti-jamming devices, the system uses impact and gravity to remove broken leaves from inside the tea leaves, and the anti-jamming devices prevent the filter from getting stuck with broken leaves, thus improving screening efficiency.
It enables the effective removal of broken leaves during tea transportation, avoiding the accumulation and jamming of broken leaves and improving processing efficiency.
Smart Images

Figure CN223788931U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea processing, and more specifically, to a vertical tea conveyor. Background Technology
[0002] Tea conveyors can automatically and continuously transport fresh leaves from one processing area to another, significantly improving production efficiency. Compared to traditional manual handling, conveyors not only reduce the cost and time of manual handling but also prevent tea damage caused by improper human operation.
[0003] A speed-controlled fresh tea leaf conveyor is disclosed in patent CN219468767U, which includes a conveyor frame, a conveyor belt sleeved in the middle of the conveyor frame, rollers inserted inside the conveyor belt at both ends of the conveyor frame, motors connected to the outside of the rollers via couplings, side wing plates fixedly connected to the upper end face of the conveyor frame, the side wing plates being divided into horizontal and inclined sections, a pair of adjusters installed in the middle of the conveyor frame, several evenly distributed arc-shaped baffles fixedly connected to the outer end face of the conveyor belt, several perforated strips on the conveyor belt, the perforated strips and arc-shaped baffles being distributed at intervals, and a receiving box fixedly connected to the lower end of the conveyor frame.
[0004] The tea conveyor in the above scheme can prevent tea leaves from accumulating at the bottom, and at the same time, it can screen out fine leaves as the tea leaves move upward with the conveyor belt, thereby effectively improving the quality of tea leaves. However, during the screening process, fine leaves can only be screened through the perforated strips, and fine leaves wrapped in whole tea leaves cannot be screened out.
[0005] Therefore, a new solution is needed to address this problem. Utility Model Content
[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a vertical tea conveyor that can remove broken leaves wrapped inside the tea leaves during tea transportation by means of a screening component, thereby improving processing efficiency.
[0007] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A vertical tea conveyor includes a support frame and a positioning plate one and a positioning plate two fixedly connected to the support frame. A conveying roller one and a conveying roller two are fixedly connected between the positioning plate one and the positioning plate two. The conveying roller one and the conveying roller two are connected by a conveyor belt. A plurality of limiting frames are fixedly connected to the conveyor belt. A filter screen is fixedly connected to the limiting frame. A motor is fixedly connected to the positioning plate one. The output shaft of the motor is fixedly connected to the conveying roller one. Screening components for removing broken leaves from inside the tea leaves are provided on the conveying roller one, the positioning plate one, and the positioning plate two.
[0008] The present invention is further configured such that: the screening assembly includes a positioning rod 1 and a positioning rod 2 rotatably connected between a positioning plate 1 and a positioning plate 2, a plurality of spring telescopic rods fixedly connected to the positioning rod 1 and the positioning rod 2 respectively, and a ball fixedly connected to the telescopic end of the spring telescopic rod; a belt roller 1 is fixedly connected to the conveying roller 1 and the positioning rod 1 respectively, and the two belt rollers 1 are connected by a belt 1; a belt roller 2 is fixedly connected to the positioning rod 1 and the positioning rod 2 respectively, and the two belt rollers 2 are connected by a belt 2; and anti-jamming components are provided on the positioning plate 1 and the positioning plate 2 to prevent broken leaves from getting stuck on the filter screen.
[0009] The present invention is further configured such that: the anti-jamming component includes a plurality of positioning posts fixedly connected to positioning plate one and positioning plate two respectively, a bearing rotatably connected to the positioning posts, and an impact rod fixedly connected to the bearing, with the plurality of impact rods on opposite sides arranged symmetrically.
[0010] The present invention is further configured such that: a connecting rod is fixedly connected to each of the plurality of positioning columns, a stop bar is fixedly connected to the connecting rod, the plurality of connecting rods on opposite sides are symmetrically arranged, and the stop bar has elastic deformation capability.
[0011] The present invention is further configured such that baffles are fixedly connected to the upper sides of the positioning plate one and the positioning plate two.
[0012] The present invention is further configured such that a protective cover is fixedly connected to the second positioning plate.
[0013] The present invention is further configured such that the limiting frame is arc-shaped.
[0014] In summary, this utility model has the following beneficial effects: when transporting tea, the screening component can remove the broken leaves wrapped inside the tea leaves, and the impact rod can shake the broken leaves stuck on the filter screen off, thereby improving processing efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 A partial structural cross-section of this utility model. Figure 1 ;
[0017] Figure 3 A partial structural cross-section of this utility model. Figure 2 ;
[0018] Figure 4 This is a cross-sectional view of the present invention;
[0019] Figure 5 for Figure 4 Enlarged schematic diagram of part A;
[0020] Figure 6 This is a partial structural diagram of the present invention. Figure 1 ;
[0021] Figure 7 This is a partial structural diagram of the present invention. Figure 2 .
[0022] In the diagram: 1. Support frame; 2. Positioning plate one; 3. Positioning plate two; 4. Conveyor roller one; 5. Conveyor roller two; 6. Conveyor belt; 7. Limiting frame; 8. Filter screen; 9. Motor; 10. Positioning rod one; 11. Positioning rod two; 12. Spring telescopic rod; 13. Bumper ball; 14. Belt roller one; 15. Belt one; 16. Belt roller two; 17. Belt two; 18. Positioning column; 19. Bearing; 20. Impact rod; 21. Connecting rod; 22. Stop bar; 23. Baffle; 24. Protective cover. Detailed Implementation
[0023] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0024] A vertical tea conveyor, such as Figures 1-7 As shown, the system includes a support frame 1 and positioning plates 2 and 3 fixedly connected to the support frame 1. Conveying rollers 4 and 5 are fixedly connected between positioning plates 2 and 3, and are connected by a conveyor belt 6. Several limiting frames 7 are fixedly connected to the conveyor belt 6, and filter screens 8 are fixedly connected to the limiting frames 7. A motor 9 is fixedly connected to positioning plate 2, and the output shaft of motor 9 is fixedly connected to conveying roller 4. Screening components for removing broken leaves from the tea leaves are provided on conveying roller 4, positioning plates 2 and 3. When tea is being conveyed... After completing the previous processing step, the tea leaves will fall onto the limiting frame 7 at the bend of the conveyor belt 6. During the next feeding, the limiting frame 7 will move to the bend of the conveyor belt 6. At this time, the motor 9 will be turned on, and the motor 9 will drive the first conveyor roller 4 to rotate. Then, the second conveyor roller 5 will rotate through the conveyor belt 6. When the conveyor belt 6 moves, the tea leaves will be driven by the limiting frame 7 and the filter screen 8 to transport the tea leaves to the next processing equipment at a higher position. During the transportation of the tea leaves, the screening component will be driven to screen the tea leaves and remove broken leaves. In this way, the tea leaves can be prevented from accumulating on the bottom side of the conveyor belt 6 and broken leaves in the tea leaves can be removed.
[0025] like Figures 3-4As shown, the screening assembly includes positioning rod 10 and positioning rod 11 rotatably connected between positioning plate 12 and positioning plate 23, several spring telescopic rods 12 fixedly connected to positioning rod 10 and positioning rod 21 respectively, and a ball 13 fixedly connected to the telescopic end of the spring telescopic rod 12. Belt roller 14 is fixedly connected to conveyor roller 14 and positioning rod 10 respectively, and the two belt rollers 14 are connected by belt 15. Belt roller 26 is fixedly connected to positioning rod 10 and positioning rod 21 respectively, and the two belt roller 26 are connected by belt 27. Positioning plate 12 and positioning plate 23 are provided with anti-jamming devices to prevent broken leaves from getting stuck on the filter screen 8. During tea transportation, motor 9 drives conveyor roller 14 to rotate, and then conveyor roller 14 drives belt roller 14 to rotate. When belt roller 14 rotates, belt roller 26 rotates through belt 15. The positioning rod 10 rotates, and the belt roller 16 on the same side also rotates when the positioning rod 10 rotates. Then, the belt roller 17 drives the other belt roller 16 to rotate, which in turn drives the positioning rod 11 to rotate. When the positioning rod 10 and the positioning rod 11 rotate, the spring telescopic rod 12 and the ball 13 also rotate. When the ball 13 rotates, it will hit the conveyor belt 6. At this time, the tea leaves are vibrated, and broken leaves are shaken out. Since the conveyor belt 6 is inclined, the broken leaves will fall to the ground through the filter screen 8 due to gravity. At this time, the spring telescopic rod 12 is in the telescopic state. Then, when the ball 13 no longer contacts the conveyor belt 6 as the spring telescopic rod 12 rotates, the spring telescopic rod 12 resets and prepares for the next impact. This process is repeated to remove broken leaves. When broken leaves are stuck on the filter screen 8, the anti-jamming device can shake the broken leaves off.
[0026] like Figure 1 , Figure 4 , Figure 5 , Figure 6 As shown, the anti-jamming component includes several positioning posts 18 fixedly connected to positioning plate 12 and positioning plate 23 respectively, bearings 19 rotatably connected to the positioning posts 18, and impact rods 20 fixedly connected to the bearings 19. The impact rods 20 are symmetrically arranged on opposite sides. When the limiting frame 7 moves with the conveyor belt 6, the limiting frame 7 will contact the impact rods 20 and push the impact rods 20. Then the impact rods 20 will start to rotate with the bearings 19 and impact the filter screen 8. Then they will be pushed by the next limiting frame 7 to impact the next filter screen 8. This process can be repeated to shake off the broken leaves stuck on the filter screen 8.
[0027] like Figures 4-6As shown, several positioning posts 18 are fixedly connected to connecting rods 21, and several connecting rods 21 are fixedly connected to stop rods 22. Several connecting rods 21 on opposite sides are symmetrically arranged. The stop rods 22 have elastic deformation capability. Before the impact rod 20 rotates and contacts the filter screen 8, it will first contact the stop rod 22. Then the stop rod 22 is deformed by the pressure of the impact rod 20. At this time, the impact rod 20 passes through the stop rod 22 and impacts the filter screen 8. The stop rod 22 returns to its original position. When the next limiting frame 7 has not yet contacted the impact rod 20, the impact rod 20 will rotate in the opposite direction due to gravity and contact the stop rod 22, and be blocked by the stop rod 22. This can prevent the impact rod 20 from missing the limiting frame 7.
[0028] like Figure 1 , Figure 4 As shown, baffles 23 are fixedly connected to the upper side of positioning plate 12 and positioning plate 23 to prevent tea leaves from falling to the ground when the ball 13 hits the conveyor belt 6.
[0029] like Figure 1 , Figure 4 As shown, a protective cover 24 is fixedly connected to the positioning plate 2 3 to protect belt 1 15 and belt 2 17, so as to prevent belt 1 15 and belt 2 17 from injuring people.
[0030] like Figure 1 , Figure 7 As shown, the limiting frame 7 is arc-shaped to prevent the tea leaves from falling to the ground when the ball 13 hits the conveyor belt 6.
[0031] Working principle: When tea leaves are to be conveyed, the tea leaves that have completed the previous processing step will fall onto the limiting frame 7 at the bend of the conveyor belt 6. When the next material is discharged, the limiting frame 7 will just move to the bend of the conveyor belt 6. At this time, the motor 9 will be turned on, and the motor 9 will drive the first conveyor roller 4 to rotate. Then, the second conveyor roller 5 will rotate through the conveyor belt 6. When the conveyor belt 6 moves, the tea leaves will be driven by the limiting frame 7 and the filter screen 8, and will be conveyed to the next processing equipment at a higher position.
[0032] During tea transportation, motor 9 drives conveyor roller 4 to rotate, which in turn drives belt roller 14 to rotate. As belt roller 14 rotates, belt roller 2 16 rotates via belt 15, causing positioning rod 10 to rotate. Simultaneously, as positioning rod 10 rotates, belt roller 2 16 on the same side also rotates, driving another belt roller 2 16 via belt 2 17, which in turn drives positioning rod 2 11. When positioning rod 10 and positioning rod 2 11 rotate, spring telescopic rod 12 and impact ball 13 also rotate. When impact ball 13 rotates, it strikes conveyor belt 6, causing the tea leaves to vibrate and break off pieces. Because conveyor belt 6 is inclined, the broken pieces fall through the filter screen 8 due to gravity. After falling to the ground, the spring telescopic rod 12 is in the telescopic state. Then, the impact ball 13 rotates with the spring telescopic rod 12 and no longer contacts the conveyor belt 6. At this time, the spring telescopic rod 12 resets and prepares for the next impact. This process repeats to remove broken leaves. When the limiting frame 7 moves with the conveyor belt 6, the limiting frame 7 will contact the impact rod 20 and push the impact rod 20. Then, the impact rod 20 starts to rotate with the bearing 19 and impacts the filter screen 8. Then, it is pushed by the next limiting frame 7 to impact the next filter screen 8. This process repeats to shake off the broken leaves stuck on the filter screen 8. In this way, the broken leaves wrapped inside the tea leaves can be removed during tea transportation. The impact rod 20 can also shake off the broken leaves stuck on the filter screen 8, improving processing efficiency.
[0033] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A vertical tea conveyor, comprising a support frame (1) and positioning plates 1 (2) and 2 (3) fixedly connected to the support frame (1), characterized in that: A conveyor roller 1 (4) and a conveyor roller 2 (5) are fixedly connected between the positioning plate 1 (2) and the positioning plate 2 (3). The conveyor roller 1 (4) and the conveyor roller 2 (5) are connected by a conveyor belt (6). Several limiting frames (7) are fixedly connected to the conveyor belt (6). A filter screen (8) is fixedly connected to the limiting frame (7). A motor (9) is fixedly connected to the positioning plate 1 (2). The output shaft of the motor (9) is fixedly connected to the conveyor roller 1 (4). The conveyor roller 1 (4), the positioning plate 1 (2), and the positioning plate 2 (3) are provided with screening components for removing broken leaves from the inside of the tea leaves.
2. The vertical tea conveyor according to claim 1, characterized in that: The screening assembly includes a positioning rod 1 (10) and a positioning rod 2 (11) rotatably connected between positioning plate 1 (2) and positioning plate 2 (3), several spring telescopic rods (12) fixedly connected to positioning rod 1 (10) and positioning rod 2 (11), and a ball (13) fixedly connected to the telescopic end of the spring telescopic rod (12). A belt roller 1 (14) is fixedly connected to the conveying roller 1 (4) and positioning rod 1 (10), and the two belt rollers 1 (14) are connected by belt 1 (15). A belt roller 2 (16) is fixedly connected to positioning rod 1 (10) and positioning rod 2 (11), and the two belt rollers 2 (16) are connected by belt 2 (17). The positioning plate 1 (2) and positioning plate 2 (3) are provided with anti-jamming parts to prevent broken leaves from getting stuck on the filter screen (8).
3. A vertical tea conveyor according to claim 2, characterized in that: The anti-jamming component includes several positioning posts (18) fixedly connected to positioning plate one (2) and positioning plate two (3), bearings (19) rotatably connected to the positioning posts (18), and impact rods (20) fixedly connected to the bearings (19). The impact rods (20) on opposite sides are symmetrically arranged.
4. A vertical tea conveyor according to claim 3, characterized in that: A connecting rod (21) is fixedly connected to each of the positioning posts (18), and a stop bar (22) is fixedly connected to each of the connecting rods (21). The connecting rods (21) on opposite sides are symmetrically arranged, and the stop bar (22) has elastic deformation capability.
5. A vertical tea conveyor according to claim 1, characterized in that: A baffle (23) is fixedly connected to the upper side of the positioning plate one (2) and the positioning plate two (3).
6. A vertical tea conveyor according to claim 1, characterized in that: A protective cover (24) is fixedly connected to the positioning plate 2 (3).
7. A vertical tea conveyor according to claim 1, characterized in that: The limiting frame (7) is arc-shaped.
Citation Information
Patent Citations
Speed-controllable fresh tea leaf conveyor
CN219468767U