Electronic lead multi-stage screening mechanism

By designing a multi-stage screening mechanism for electronic leads and adopting variable diameter screening and vibration components, the problem of time-consuming traditional manual screening was solved, achieving efficient automated screening and improving the speed and efficiency of electronic lead screening.

CN223788977UActive Publication Date: 2026-01-13NINGBO RONGXIN ELECTRONIC COMPONENTS CO LTD
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Patent Information

Application Number
CN202520131454.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-01-13
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

Traditional manual screening of electronic leads is time-consuming and difficult to efficiently handle large-scale electronic lead screening tasks.

Method used

A multi-stage screening mechanism for electronic leads was designed, including a variable diameter screening component and a vibration component. The variable diameter roller is driven to rotate by the drive unit, and the vibration unit and the support buffer unit are combined to perform overall vibration feeding, so as to realize the movement of electronic leads between variable diameter rollers of different diameters and achieve multi-stage screening.

Benefits of technology

It achieves efficient and automated electronic lead screening, avoiding the time-consuming operation of manual inspection and screening, and improving screening speed and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electronic lead multistage screening mechanism which comprises a working table, a reducing screening assembly and a vibration assembly, the screening assembly is arranged at the top of the working table and comprises reducing rollers symmetrically arranged at the top of the working table, and the two ends of each reducing roller are provided with limiting parts; a driving part for driving the variable-diameter roller is arranged on the side of the top of the workbench; the vibration assembly comprises a vibration part arranged at the top of the workbench, and a supporting buffer part is arranged at the bottom of the workbench; the driving part in the screening assembly drives the variable-diameter rollers to rotate, the vibration assembly is matched with the supporting and buffering part through the vibration part to conduct vibration feeding on the whole workbench, electronic leads move on the tops of the variable-diameter rollers, and the electronic leads fall off on the opposite sides of the variable-diameter rollers with different gaps. Multi-stage screening of the electronic leads is achieved, and time-consuming operation of manual observation and screening is avoided when a large-batch electronic lead screening task is carried out.
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Description

Technical Field

[0001] This utility model relates to the field of electronic lead screening technology, and in particular to a multi-stage electronic lead screening mechanism. Background Technology

[0002] In the electronics manufacturing industry, the selection of electronic leads is an indispensable part of the production process. However, traditional methods for selecting electronic leads mainly rely on manual observation and operation.

[0003] However, when faced with a large number of electronic lead screening tasks, this screening method can easily lead to worker fatigue due to long working hours, which affects the screening speed. Since the speed of manual screening is limited, the screening process takes a long time when faced with a large number of electronic leads, which affects the subsequent processing and use of the electronic leads.

[0004] Therefore, in order to solve the problem of time-consuming manual screening of electronic leads, this utility model proposes a novel multi-stage screening mechanism design for electronic leads. Utility Model Content

[0005] Therefore, it is necessary to provide a multi-stage screening mechanism for electronic leads to address the problems raised in the background art.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] The aforementioned multi-stage screening mechanism for electronic leads specifically includes:

[0008] Workbench;

[0009] A variable diameter screening assembly is provided on the top of a workbench. The screening assembly is used for screening the diameter of electronic leads. The screening assembly includes variable diameter rollers symmetrically arranged on the top of the workbench. Limiting parts are provided at both ends of the variable diameter rollers. A driving part for driving the variable diameter rollers is provided on the top side of the workbench.

[0010] A vibration assembly is used for vibratory feeding at the top of a variable diameter roller. The vibration assembly includes a vibration section disposed at the top of a workbench, and a support buffer section is disposed at the bottom of the workbench for buffering the vibration of the vibration section.

[0011] Preferably, the limiting part includes bearing seats symmetrically arranged on the top of the worktable, and the bearing seats are disposed at the end of the variable diameter roller.

[0012] Preferably, the driving unit includes:

[0013] An electric motor is mounted on top of the workbench;

[0014] A drive gear, wherein the drive gear is disposed at the output end of the electric motor;

[0015] Multiple driven gears are disposed at the ends of the variable diameter roller, and the sides of the multiple driven gears mesh with each other, wherein the side of one of the driven gears meshes with the side of the driving gear.

[0016] Preferably, the vibrating part includes a disc vibrating feeding unit, which is disposed on the top of the worktable and is used for feeding the variable diameter roller.

[0017] Preferably, the support buffer includes:

[0018] Multiple sets of support rods are provided at the bottom of the worktable;

[0019] The movable base has its bottom end inserted into and connected to the top of the support rod.

[0020] A springback damping element is provided at the intersection of the support rod and the movable base, and the springback damping element is used to reduce the vibration of the worktable.

[0021] Preferably, the rebound damping element includes:

[0022] A retaining ring, which is sleeved on the outside of the support rod;

[0023] A damping ring, wherein the damping ring is disposed on the outside of the fixed ring;

[0024] A compression spring, which is sleeved on the outside of the support rod and located at the bottom of the fixing ring;

[0025] A positioning post is provided on the inner wall of the movable base and is sleeved on the middle of the compression spring.

[0026] Preferably, the bottom of the workbench is provided with a material discharge hole, which is located on the bottom of the side opposite to the variable diameter roller.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] This invention features a screening component installed on the top of the workbench. The drive unit in the screening component rotates the variable diameter roller, and the vibration component, in conjunction with the support and buffer unit, vibrates and feeds the entire workbench. The electronic lead moves on the top of the variable diameter roller, allowing the electronic lead to fall on opposite sides of the variable diameter roller with different gaps, thus achieving multi-stage screening of the electronic lead. When faced with a large number of electronic lead screening tasks, this invention avoids the time-consuming operation of manual observation and screening. Attached Figure Description

[0029] To more clearly illustrate the solutions in this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0030] Figure 1 This is one of the overall structural schematic diagrams of this utility model.

[0031] Figure 2 The second schematic diagram shows the overall structure of this utility model.

[0032] Figure 3 This is a side view of the entire utility model.

[0033] Figure 4 This is a cross-sectional view of the support buffer part of this utility model.

[0034] The markings in the diagram are explained as follows: 1. Workbench; 101. Material drop hole; 2. Bearing seat; 3. Variable diameter roller; 301. Driven gear; 4. Motor; 401. Drive gear; 5. Disc vibrating feeding unit; 6. Movable base; 601. Positioning column; 7. Support rod; 8. Fixing ring; 801. Damping ring; 9. Compression spring. Detailed Implementation

[0035] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0036] This utility model provides, for example Figure 1-4 As shown:

[0037] Example 1,

[0038] A multi-stage screening mechanism for electronic leads includes: a workbench 1, a variable diameter screening assembly, and a vibration assembly;

[0039] Specifically, the screening component is set on the top of the workbench 1. The screening component is used for screening the wire diameter of the electronic lead, and the vibration component is used for vibrating feeding of the lead at the top of the variable diameter roller 3.

[0040] It should be noted that the screening component includes variable diameter rollers 3 symmetrically arranged on the top of the workbench 1. Limiting parts are provided at both ends of the variable diameter rollers 3, and a driving part for driving the variable diameter rollers 3 is provided on the top side of the workbench 1.

[0041] Specifically, the limiting part includes bearing seats 2 symmetrically arranged on the top of the worktable 1, and the bearing seats 2 are located at the end of the variable diameter roller 3;

[0042] It should be noted that the bearing housing 2 and the worktable 1 are fixed by welding. The diameter of the variable diameter roller 3 increases sequentially from the end near the drive unit, with each increase being 3mm, for a total of 3 increases, to achieve the purpose of multi-stage screening. The bottom of the worktable 1 is provided with a discharge hole 101, which is located on the bottom of the opposite side of the variable diameter roller 3, to facilitate the discharge of the screened electronic leads.

[0043] The drive unit includes: an electric motor 4, a drive gear 401, and multiple driven gears 301;

[0044] It should be noted that the motor 4 is located on the top of the workbench 1, the driving gear 401 is located at the output end of the motor 4, and multiple driven gears 301 are located at the end of the variable diameter roller 3. The sides of the multiple driven gears 301 mesh with each other, and the side of one of the driven gears 301 meshes with the side of the driving gear 401.

[0045] Specifically, the base of the motor 4 is welded and fixed to the workbench 1, the middle part of the drive gear 401 is welded and fixed to the output end of the motor 4, the end of the variable diameter roller 3 is welded and fixed to the middle part of the driven gear 301, the motor 4 drives the drive gear 401 to rotate counterclockwise, which in turn drives the variable diameter roller 3 close to the motor 4 to rotate clockwise, and drives another variable diameter roller 3 to rotate counterclockwise.

[0046] Example 2,

[0047] A vibration component is applied to the multi-stage screening mechanism for electronic leads in Embodiment 1.

[0048] Specifically, the vibration assembly includes a vibration part disposed on the top of the workbench 1, and a support buffer part disposed on the bottom of the workbench 1 for buffering the overall vibration of the screening mechanism.

[0049] It should be noted that the vibrating part includes a disc vibrating feeding unit 5, which is located on the top of the worktable 1.

[0050] Specifically, the base of the disc vibrating feeding unit 5 is welded to the top of the worktable 1, and the disc vibrating feeding unit 5 is used for feeding the variable diameter roller 3.

[0051] Specifically, the support and buffer section includes: multiple sets of support rods 7, a movable base 6, and a rebound damping component;

[0052] It should be noted that multiple sets of support rods 7 are set at the bottom of the worktable 1, and the bottom end of the support rods 7 is inserted and connected to the top of the movable base 6. The rebound damping element is set at the intersection of the support rods 7 and the movable base 6. The rebound damping element is used to reduce the vibration of the worktable 1. The disc vibration feeding unit 5 is existing technology.

[0053] Specifically, the height of the support rod 7 located at the bottom of the motor 4 is less than the height of the support rod 7 located at the bottom of the disc vibrating feeding unit 5, so that the height of one end of the variable diameter roller 3 near the disc vibrating feeding unit 5 is higher than the height of the other end of the variable diameter roller 3, and the electronic lead is screened from one end of the variable diameter roller 3 to the other end of the variable diameter roller 3.

[0054] The springback damping component includes: a fixed ring 8, a damping ring 801, a compression spring 9, and a positioning post 601;

[0055] Specifically, the fixing ring 8 is sleeved on the outside of the support rod 7, the damping ring 801 is set on the outside of the fixing ring 8, the compression spring 9 is sleeved on the outside of the support rod 7 and located at the bottom of the fixing ring 8, and the positioning post 601 is set on the inner wall of the movable base 6 and is sleeved on the middle of the compression spring 9.

[0056] It should be noted that the fixed ring 8 is welded to the support rod 7, the damping ring 801 is glued to the outer side of the fixed ring 8, the positioning column 601 is welded to the inner wall of the movable base 6, and the rebound damping component provides buffer for the vibration of the overall machine operation of the worktable 1.

[0057] In actual use, the drive unit in the screening component drives the variable diameter roller 3 to rotate. The vibration component, in combination with the support buffer unit, vibrates and feeds the entire worktable 1. The electronic lead wire is discharged from the discharge end of the disc vibration feeding unit 5. The electronic lead wire moves on the top of the variable diameter roller 3, so that the electronic lead wire falls on the opposite sides of the variable diameter roller 3 with different gaps, realizing multi-level screening of the electronic lead wire. When facing a large number of electronic lead wire screening tasks, the time-consuming operation of manual observation and screening is avoided.

[0058] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0059] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.

Claims

1. A multi-stage screening mechanism for electronic leads, characterized in that, include: Workbench (1); A variable diameter screening assembly is provided on the top of the workbench (1). The screening assembly is used for screening the wire diameter of electronic leads. The screening assembly includes variable diameter rollers (3) symmetrically arranged on the top of the workbench (1). Limiting parts are provided at both ends of the variable diameter rollers (3). A driving part for driving the variable diameter rollers (3) is provided on the top side of the workbench (1). The vibration assembly is used for vibratory feeding at the top of the variable diameter roller (3). The vibration assembly includes a vibration part disposed at the top of the workbench (1). The bottom of the workbench (1) is provided with a support buffer part for buffering the vibration of the vibration part.

2. The multi-stage screening mechanism for electronic leads according to claim 1, characterized in that, The limiting part includes bearing seats (2) symmetrically arranged on the top of the worktable (1), and the bearing seats (2) are arranged at the end of the variable diameter roller (3).

3. The multi-stage screening mechanism for electronic leads according to claim 1, characterized in that, The drive unit includes: An electric motor (4) is mounted on top of the workbench (1); A drive gear (401) is disposed at the output end of the motor (4); Multiple driven gears (301) are disposed at the end of the variable diameter roller (3), and the sides of the multiple driven gears (301) mesh with each other, wherein the side of one of the driven gears (301) meshes with the side of the driving gear (401).

4. The multi-stage screening mechanism for electronic leads according to claim 1, characterized in that, The vibrating part includes a disc vibrating feeding unit (5), which is located on the top of the workbench (1) and is used for feeding the variable diameter roller (3).

5. The multi-stage screening mechanism for electronic leads according to claim 4, characterized in that, The support buffer includes: Multiple sets of support rods (7) are provided at the bottom of the workbench (1); The bottom end of the support rod (7) is inserted and connected to the top of the movable base (6); A springback damping element is provided at the intersection of the support rod (7) and the movable base (6), and the springback damping element is used to alleviate the vibration of the worktable (1).

6. The multi-stage screening mechanism for electronic leads according to claim 5, characterized in that, The rebound damping element includes: A fixing ring (8) is sleeved on the outside of the support rod (7); A damping ring (801) is disposed on the outside of the fixed ring (8); Compression spring (9), which is sleeved on the outside of support rod (7) and located at the bottom of fixing ring (8); Positioning post (601) is disposed on the inner wall of the movable base (6) and is sleeved on the middle part of the compression spring (9).

7. The multi-stage screening mechanism for electronic leads according to claim 1, characterized in that, The bottom of the workbench (1) is provided with a discharge hole (101), which is located on the bottom of the opposite side of the variable diameter roller (3).