Pearl wool film laminating machine

By designing an adjustable-spacing plate and fan system on the pearl cotton laminating machine, the problem of low dust removal efficiency during the pearl cotton laminating process is solved, achieving efficient cleaning and environmental protection.

CN223789018UActive Publication Date: 2026-01-13LIAONING JULI PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202422869125.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2026-01-13
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Dust generated during the lamination process of EPE foam is difficult to remove effectively, affecting production quality and the working environment. Furthermore, existing dust removal methods are inefficient or may damage the EPE foam.

Method used

A pearl cotton laminating machine was designed, equipped with a dust removal structure, including adjustable spacing plates, cleaning brushes and a fan system, which cleans dust by brushes and discharges it by fans.

Benefits of technology

It achieves automatic adjustment of the dust removal structure according to the thickness of the pearl cotton, efficiently removes dust after coating, protects production quality and the environment, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pearl wool film laminating machine which comprises a base, a film laminating machine body is installed on the upper wall of the base, and a dust removal structure is installed on one side of the film laminating machine body. The device is reasonable in structure and novel in design, when the device is used, the distance between the plate bodies is adjusted according to the thickness of pearl wool, the second gear is rotated to drive the first gear so that the opposite-pulling lead screws can rotate in the connecting blocks, the connecting blocks can be driven to be away from each other or close to each other, and therefore the pair of plate bodies can be close to each other or away from each other; a motor is started, the motor works to drive a rotating shaft to rotate, so that a cleaning brush is driven to rotate, dust on the surface of the coated pearl wool is cleaned away through rotation of the cleaning brush, a first fan is started, the first fan blows air to blow out the dust from a dust removal pipe, a second fan is started, the second fan sucks air, and the dust is removed from the dust removal pipe. A drainage effect is provided, and air can conveniently blow out from the dust removal pipe.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal technology for laminating machines, specifically to a pearl cotton laminating machine. Background Technology

[0002] Laminating machines can be divided into two main categories: instant laminating machines and pre-coating laminating machines. They are specialized equipment used for paper, boards, and film lamination. After being pressed together by rubber rollers and heated rollers, they form a paper-plastic composite product. Pearl cotton is polyethylene foam with a non-crosslinked closed-cell structure, also known as EPE pearl cotton, and is a new type of environmentally friendly packaging material.

[0003] When EPE foam is processed using a laminating machine, it carries a large amount of dust and other impurities. Excessive accumulation of dust and impurities not only affects the production quality of EPE foam but also harms and pollutes the health of workers and the working environment. Therefore, it is necessary to remove the dust. However, manual dust removal is slow and unsuitable for EPE foam production lines due to its low efficiency. Furthermore, because EPE foam is lightweight, it will be sucked into the vacuum cleaner if used directly. Therefore, we propose an EPE foam laminating machine. Utility Model Content

[0004] To address the shortcomings of existing technologies, a pearl cotton laminating machine is disclosed, which includes a base, a laminating machine body mounted on the upper wall of the base, and a dust removal structure mounted on one side of the laminating machine body.

[0005] The dust removal structure includes symmetrically arranged plates, with grooves on the surfaces of the plates that are close to each other. Connecting blocks are installed on the front and rear side walls of the plates. A pair of pull rods spirally pass through the symmetrical connecting blocks. A gantry frame is provided on the upper wall of the base. The upper end of the pull rods rotatably passes through the gantry frame. A first gear is fixed at the top of each pull rod. A second gear is meshed between the first gears. A support column is rotatably connected to the lower wall of the second gear. The support column is fixed to the upper wall of the gantry frame.

[0006] The groove has a rotating shaft rotatably mounted on both the front and rear walls. A cleaning brush is provided on the rotating shaft. A motor is connected to the front end of the rotating shaft and the motor is mounted on the front wall of the plate.

[0007] Each groove is connected to a dust removal pipe, which penetrates the plate. A first fan is also installed inside the groove.

[0008] Preferably, each end of the dust removal pipe that penetrates the plate is connected to a second fan.

[0009] Preferably, a turntable is mounted on the upper wall of the second gear.

[0010] Preferably, the edge of the groove has an arc-shaped structure.

[0011] This utility model has the following beneficial effects: The utility model has a reasonable structure and novel design. In use, the spacing between the plates is adjusted according to the thickness of the pearl cotton. By rotating the second gear, the first gear is driven, which causes the pull rod to rotate in the connecting block. This can cause the connecting blocks to move away from each other or closer together, thus making the pair of plates move closer or further apart. This is convenient for use with pearl cotton of different thicknesses. The motor is started, and the motor drives the rotating shaft to rotate, which in turn drives the cleaning brush to rotate. The cleaning brush removes the dust from the surface of the coated pearl cotton. The first fan is started, and the first fan blows air to blow the dust out of the dust removal pipe. The second fan is started, and the second fan draws air in, providing a drainage effect so that the air can easily drift out of the dust removal pipe. Attached Figure Description

[0012] Figure 1 This is a schematic front view of the present invention;

[0013] Figure 2 This is a schematic left-side view of the present invention;

[0014] Figure 3 This is a schematic front view of the plate body in this utility model.

[0015] In the diagram: 1-base, 2-coating machine body, 3-plate, 4-groove, 5-connecting block, 6-pull rod, 7-gantry frame, 8-first gear, 9-second gear, 10-support column, 11-rotating shaft, 12-cleaning brush, 13-motor, 14-dust removal pipe, 15-first fan, 16-second fan, 17-turntable. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-3 A pearl cotton laminating machine includes a base 1, and a laminating machine body 2 is installed on the upper wall of the base 1. The laminating machine body 2 is known to those skilled in the art. The specific structure and working principle of the equipment will not be described in detail here. A dust removal structure is installed on one side of the laminating machine body 2. The dust removal structure is located at the discharge port end of the laminating machine body 2.

[0018] The dust removal structure includes symmetrically arranged plates 3, with grooves 4 on the surfaces of the plates 3 that are close to each other. Connecting blocks 5 are installed on the front and rear side walls of the plates 3. A pull rod 6 is spirally passed through the symmetrically arranged connecting blocks 5. The symmetrically arranged connecting blocks 5 are located on the reverse threads of the pull rod 6. A gantry frame 7 is provided on the upper wall of the base 1. The upper end of the pull rod 6 rotates through the gantry frame 7. A first gear 8 is fixed at the top of each pull rod 6. A second gear 9 is meshed between the first gears 8. A support column 10 is rotatably connected to the lower wall of the second gear 9. The support column 10 is fixed to the upper wall of the gantry frame 7.

[0019] By rotating the second gear 9, the first gear 8 is driven, which causes the pull rod 6 to rotate within the connecting block 5. This can cause the connecting blocks 5 to move away from or closer to each other, thereby causing a pair of plates 3 to move closer to or further away from each other, making it convenient to use pearl cotton of different thicknesses.

[0020] A rotating shaft 11 is rotatably installed on both the front and rear walls of the groove 4. A cleaning brush 12 is provided on the rotating shaft 11. A motor 13 is connected to the front end of the rotating shaft 11. The motor 13 is installed on the front wall of the plate 3.

[0021] Start the motor 13. The motor 13 drives the rotating shaft 11 to rotate, which in turn drives the cleaning brush 12 to rotate. The cleaning brush 12 rotates to clean the dust off the surface of the coated pearl cotton.

[0022] Each groove 4 is connected to a dust removal pipe 14, which penetrates the plate 3. A first fan 15 is also installed in the groove 4. When the first fan 15 is started, the first fan 15 blows air to blow the dust out from the dust removal pipe 14.

[0023] The dust removal pipe 14 passes through the plate and is connected to a second fan 16 at each of the three ends. When the second fan 16 is started, the second fan 16 draws in air, providing a flow effect so that the air can easily drift out of the dust removal pipe 14.

[0024] A turntable 17 is installed on the upper wall of the second gear 9 to facilitate the rotation of the second gear 9;

[0025] The four edges of the groove are curved to prevent them from scratching the pearl cotton.

[0026] Example: In use, the spacing between the plates 3 is adjusted according to the thickness of the pearl cotton. By rotating the second gear 9, the first gear 8 is driven, which causes the pull rod 6 to rotate within the connecting block 5. This can cause the connecting blocks 5 to move away from each other or closer together, thus allowing the pair of plates 3 to move closer or further apart. This is convenient for use with pearl cotton of different thicknesses. The motor 13 is started, and the motor 13 drives the rotating shaft 11 to rotate, which in turn drives the cleaning brush 12 to rotate. The cleaning brush 12 removes the dust from the surface of the coated pearl cotton. The first fan 15 is started, and the first fan 15 blows air to blow the dust out from the dust removal pipe 14. The second fan 16 is started, and the second fan 16 draws in air, providing a drainage effect so that the air can drift out from the dust removal pipe 14.

[0027] In the description of this solution, it should be noted that, unless otherwise explicitly specified and limited, the terms 'installation,' 'connection,' 'linking,' and 'communication' should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to the internal communication of two components; and they can refer to wireless connections or wired connections. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pearl cotton laminating machine, characterized in that, It includes a base (1), on which a laminating machine body (2) is mounted on the upper wall of the base (1), and a dust removal structure is mounted on one side of the laminating machine body (2); The dust removal structure includes symmetrically arranged plates (3) with grooves (4) on the surfaces of the plates (3) that are close to each other. Connecting blocks (5) are installed on the front and rear side walls of the plates (3). A pair of pull rods (6) are spirally passed through the symmetrical connecting blocks (5). A gantry frame (7) is provided on the upper wall of the base (1). The upper end of the pull rod (6) rotates through the gantry frame (7). A first gear (8) is fixed at the top of each pull rod (6). A second gear (9) is meshed between the first gears (8). A support column (10) is rotatably connected to the lower wall of the second gear (9). The support column (10) is fixed to the upper wall of the gantry frame (7). The groove (4) has a rotating shaft (11) rotatably mounted on both the front and rear walls. A cleaning brush (12) is provided on the rotating shaft (11). A motor (13) is connected to the front end of the rotating shaft (11). The motor (13) is mounted on the front wall of the plate (3). Each groove (4) is connected to a dust removal pipe (14), which penetrates the plate (3). A first fan (15) is also installed in the groove (4).

2. The pearl cotton coating machine according to claim 1, characterized in that, The dust removal pipe (14) is connected to a second fan (16) at each end of the plate (3).

3. The pearl cotton coating machine according to claim 1, characterized in that, A turntable (17) is mounted on the upper wall of the second gear (9).

4. The pearl cotton coating machine according to claim 1, characterized in that, The groove (4) has an arc-shaped edge.