Ultrasonic cleaning equipment for water-based tin soldering

The circuit board is automatically immersed and removed by a bevel gear and threaded rod mechanism driven by a rotary motor, which solves the problems of inconvenience and damage in the circuit board cleaning process and improves cleaning efficiency and safety.

CN223789088UActive Publication Date: 2026-01-13ZHUHAI DINGCHUANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202423240124.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-01-13
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In the prior art, circuit boards are inconvenient to handle and easily damaged during ultrasonic cleaning, especially when placed and removed.

Method used

An ultrasonic cleaning device was designed, which uses a rotary motor to drive a transmission system, including a bevel gear and a threaded rod mechanism, to achieve automated immersion and removal of circuit boards. The design of the fan and water outlet pipe optimizes the cleaning process.

Benefits of technology

It enables convenient cleaning of circuit boards, reduces operational damage, and improves cleaning efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cleaning equipment, and discloses ultrasonic cleaning equipment for water-based tin soldering. Comprising a cleaning machine body, a mounting plate is fixedly connected to one side of the cleaning machine body, a rotating motor is fixedly connected to one side of the mounting plate, and a transmission shaft is fixedly connected to the output end of the rotating motor. A second bevel gear and a threaded cylinder are driven to rotate, when the threaded cylinder rotates, the position of a threaded rod in threaded connection with the inner wall is driven downwards, when the threaded rod moves downwards, a circular plate at the bottom and a side plate are pushed to move downwards together, and when the side plate moves downwards, a placing frame on one side is driven to move downwards together; according to the cleaning machine for the circuit board, the problem that the circuit board is inconvenient to put in and take out when being cleaned is solved.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and more specifically, to an ultrasonic cleaning device for water-based soldering. Background Technology

[0002] Water-based soldering typically refers to the soldering process using water-soluble flux. In the process of circuit board manufacturing and assembly, water-based soldering is often used when processing circuit boards with high line density and smaller component sizes. Before soldering, the surface of the circuit board usually needs to be cleaned using ultrasonic cleaning equipment.

[0003] In the existing technology, when it is necessary to use an ultrasonic cleaner to clean circuit boards, the operator usually puts the circuit board into the cleaner manually and immerses it in the cleaning solution. However, this method is not only inconvenient to operate, but also easy to damage the surface of the circuit board during the placement and removal process. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, this utility model proposes an ultrasonic cleaning device for water-based soldering.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic cleaning device for water-based soldering, comprising a cleaning machine body, a mounting plate fixedly connected to one side of the cleaning machine body, a rotary motor fixedly connected to one side of the mounting plate, a transmission shaft fixedly connected to the output end of the rotary motor, a first bevel gear fixedly connected to the outer wall of the transmission shaft, a second bevel gear meshing with one side of the first bevel gear, a limiting groove formed at the bottom of the second bevel gear, a limiting block rotatably connected to the inner wall of the limiting groove, a mounting rod fixedly connected to the bottom of the limiting block, the mounting rod fixedly connected to the top of the cleaning machine body, a threaded cylinder fixedly connected to the inner wall of the second bevel gear, a threaded rod threadedly connected to the inner wall of the threaded cylinder, a circular plate fixedly connected to the bottom of the threaded rod, a side plate rotatably connected to the outer wall of the circular plate, a placement frame fixedly connected to one side of the side plate, the placement frame being disposed on the inner wall of the cleaning machine body, and a strip groove formed on the outer wall of the placement frame.

[0006] Furthermore, a frame plate is fixedly connected to one side of the inner wall of the cleaning machine body, and a limiting block is fixedly connected to the side of the placement frame away from the side plate, and the limiting block is slidably connected to the inner wall of the frame plate.

[0007] Furthermore, a vertical plate is fixedly connected to one side of the cleaning machine body, the top of the vertical plate is inclined, and a fan is fixedly connected to the inclined part of the vertical plate.

[0008] Furthermore, a baffle plate is fixed to the top end of the threaded rod, and the baffle plate is circular in shape.

[0009] Furthermore, a water outlet pipe is fixedly connected to the bottom of one side of the cleaning machine body, and a valve is fixedly connected to the outer wall of the water outlet pipe.

[0010] Furthermore, the bottom of the cleaning machine body is rotatably connected to a movable wheel, and a brake pad is provided on one side of the movable wheel. There are four sets of movable wheels and brake pads, which are symmetrically distributed on the bottom of the cleaning machine body.

[0011] The technical effects and advantages of this utility model of an ultrasonic cleaning device for water-based soldering are as follows:

[0012] The rotating motor drives the transmission shaft and the first bevel gear to rotate. When the first bevel gear rotates, it drives the second bevel gear and the threaded cylinder to rotate. When the threaded cylinder rotates, it moves the threaded rod connected to the inner wall downward. When the threaded rod moves downward, it pushes the bottom circular plate and the side plate downward together. When the side plate moves downward, it drives the placement frame on one side to move downward together until the circuit board in the placement frame is immersed in the cleaning machine body. This solves the problem of inconvenience in putting in and taking out circuit boards when cleaning. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this utility model.

[0015] Figure 3 for Figure 2 A magnified structural diagram at point A.

[0016] Figure 4 This is a schematic diagram of the limiting block and frame plate in this utility model.

[0017] Figure 5 This is a schematic diagram showing the exploded components surrounding the threaded rod in this utility model.

[0018] In the picture:

[0019] 1. Cleaning machine body; 2. Mounting plate; 3. Rotary motor; 4. Drive shaft; 5. First bevel gear; 6. Second bevel gear; 7. Limiting ring; 8. Mounting rod; 9. Threaded cylinder; 10. Threaded rod; 11. Circular plate; 12. Side plate; 13. Placement frame; 14. Limiting block; 15. Frame plate; 16. Vertical plate; 17. Fan; 18. Baffle plate; 19. Water outlet pipe; 20. Valve; 21. Casters; 22. Brake pad. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] Reference Figure 1-5 An ultrasonic cleaning device for water-based soldering includes a cleaning machine body 1. A mounting plate 2 is fixedly connected to one side of the cleaning machine body 1. A rotary motor 3 is fixedly connected to one side of the mounting plate 2. A transmission shaft 4 is fixedly connected to the output end of the rotary motor 3. A first bevel gear 5 is fixedly connected to the outer wall of the transmission shaft 4. A second bevel gear 6 meshes with one side of the first bevel gear 5. A limiting groove is formed at the bottom of the second bevel gear 6. A limiting ring 7 is rotatably connected to the inner wall of the limiting groove. An installation rod 8 is fixedly connected to the bottom of the limiting ring 7. The installation rod 8 is fixedly connected to the top of the cleaning machine body 1. A threaded cylinder 9 is fixedly connected to the inner wall of the threaded cylinder 9. A threaded rod 10 is threadedly connected to the inner wall of the threaded cylinder 9. A circular plate 11 is fixedly connected to the bottom of the threaded rod 10. A side plate 12 is rotatably connected to the outer wall of the circular plate 11. A placement frame 13 is fixedly connected to one side of the side plate 12. The placement frame 13 is disposed on the inner wall of the cleaning machine body 1. A strip groove is formed on the outer wall of the placement frame 13.

[0023] To address the inconvenience of placing and removing circuit boards during cleaning, when cleaning circuit boards requiring soldering, the circuit boards can be placed in the placement frame 13. After placement, the rotary motor 3 can be started. When the rotary motor 3 drives the transmission shaft 4 to rotate, it will also drive the first bevel gear 5 on the outer wall of the transmission shaft 4 to rotate. When the first bevel gear 5 rotates, it will drive the second bevel gear 6, which is meshed on one side, to rotate as well. By providing a limiting groove at the bottom of the second bevel gear 6, the limiting ring 7 provided in the limiting groove can maintain the position of the rotating second bevel gear 6. When the machine is in motion, it will cause the threaded cylinder 9 on the inner wall to rotate. When the threaded cylinder 9 rotates, it will drive the threaded rod 10 connected to the inner wall to move downward. When the threaded rod 10 moves downward, it will push the bottom circular plate 11 and the side plate 12 to move downward together. When the side plate 12 moves downward, it will drive the placement frame 13 on one side to move downward together until the circuit board in the placement frame 13 is submerged in the cleaning machine body 1. The circuit board can be cleaned through the cleaning machine body 1. When it is necessary to remove the circuit board, the rotary motor 3 can be rotated in the opposite direction to drive the threaded rod 10, the circular plate 11, the side plate 12 and the placement frame 13 to move upward together, so as to facilitate the removal of the circuit board.

[0024] Reference Figure 4 A frame plate 15 is fixedly connected to one side of the inner wall of the cleaning machine body 1, and a limiting block 14 is fixedly connected to the side of the placement frame 13 away from the side plate 12. The limiting block 14 is slidably connected to the inner wall of the frame plate 15.

[0025] When the placement frame 13 moves, it can cause the limiting block 14 on one side to slide within the frame plate 15. The movement trajectory of the placement frame 13 can be limited by the sliding of the limiting block 14 within the frame plate 15.

[0026] Reference Figure 1 A vertical plate 16 is fixedly connected to one side of the cleaning machine body 1. The top of the vertical plate 16 is inclined, and a fan 17 is fixedly connected to the inclined part of the vertical plate 16.

[0027] By setting a vertical plate 16 on one side of the cleaning machine body 1, it is convenient to install the fan 17. Since the fan 17 is installed at the top of the vertical plate 16 at an angle, the blown airflow can be directed towards the placement frame 13, which is beneficial to blow away the cleaning liquid on the surface of the circuit board.

[0028] Reference Figure 4 A baffle 18 is fixed to the top end of the threaded rod 10, and the baffle 18 is circular in shape.

[0029] By providing a circular baffle 18 at the top of the threaded rod 10, the threaded rod 10 can be prevented from moving out of the threaded cylinder 9 when it moves downward.

[0030] Reference Figure 1 A water outlet pipe 19 is fixedly connected to the bottom of one side of the cleaning machine body 1, and a valve 20 is fixedly connected to the outer wall of the water outlet pipe 19.

[0031] By setting a water outlet pipe 19 at the bottom of the cleaning machine body 1, the waste cleaning liquid inside the cleaning machine body 1 can be discharged through the water outlet pipe 19 by opening the valve 20 after cleaning.

[0032] Reference Figure 1 The bottom of the cleaning machine body 1 is rotatably connected to a movable wheel 21. A brake pad 22 is provided on one side of the movable wheel 21. There are four sets of movable wheels 21 and brake pads 22, which are symmetrically distributed at the bottom of the cleaning machine body 1.

[0033] By setting four sets of casters 21 at the bottom of the cleaning machine body 1, the position of the cleaning machine body 1 can be changed by the casters 21 when it is necessary to move the cleaning machine body 1, and the position of the casters 21 can be fixed by the brake pads 22 when necessary.

[0034] Working Principle: To solve the problem of inconvenient placement and removal of circuit boards during cleaning, when cleaning circuit boards that require soldering, the circuit boards can be placed in the placement frame 13. After placement, the rotary motor 3 can be started. When the rotary motor 3 drives the transmission shaft 4 to rotate, it will drive the first bevel gear 5 on the outer wall of the transmission shaft 4 to rotate together. When the first bevel gear 5 rotates, it will drive the second bevel gear 6 meshing on one side to rotate together. By opening a limiting groove at the bottom of the second bevel gear 6, the position of the rotating second bevel gear 6 can be maintained by the limiting ring 7 set in the limiting groove. When the second bevel gear 6 rotates, it will drive the threaded cylinder 9 on the inner wall to rotate. When the threaded cylinder 9 rotates, it will drive the threaded rod 10 connected to the inner wall to move downward. When the threaded rod 10 moves downward, it will push the bottom circular plate 11 and the side plate 12 to move downward together. When the side plate 12 moves downward, it will drive the placement frame 13 on one side to rotate together. The frame 13 moves downwards together. When the frame 13 moves, the limiting block 14 on one side can slide within the frame plate 15. The movement trajectory of the frame 13 can be limited by the sliding of the limiting block 14 within the frame plate 15 until the circuit board in the frame 13 is submerged in the cleaning machine body 1. The circuit board can be cleaned by the cleaning machine body 1. When it is necessary to remove the circuit board, the rotary motor 3 can be rotated in the opposite direction to drive the threaded rod 10, the round plate 11, the side plate 12 and the frame 13 to move upwards together, making it easier to remove the circuit board. By setting a water outlet pipe 19 at the bottom of the cleaning machine body 1, the waste cleaning liquid in the cleaning machine body 1 can be discharged through the water outlet pipe 19 by opening the valve 20 after cleaning. By setting a vertical plate 16 on one side of the cleaning machine body 1, it is easy to install the fan 17. Since the fan 17 is installed at the top of the vertical plate 16 at an angle, the blown airflow is directed towards the frame 13, which is beneficial to blow away the cleaning liquid on the surface of the circuit board.

[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An ultrasonic cleaning apparatus for use in water-based soldering, characterized by, The utility model provides a cleaning machine, including the cleaning machine body (1), one side of the cleaning machine body (1) is fixedly connected with the mounting plate (2), one side of the mounting plate (2) is fixedly connected with the rotary motor (3), the output of rotary motor (3) is fixedly connected with the transmission shaft (4), the outer wall of transmission shaft (4) is fixedly connected with the first bevel gear (5), one side of the first bevel gear (5) is engaged with the second bevel gear (6), the bottom of second bevel gear (6) is provided with the limiting slot, the inner wall of limiting slot is rotatably connected with the limiting ring (7), the bottom of limiting ring (7) is fixedly connected with the mounting rod (8), the mounting rod (8) is fixedly connected at the top end of cleaning machine body (1), the inner wall of second bevel gear (6) is fixedly connected with the threaded cylinder (9), the inner wall of threaded cylinder (9) is threadedly connected with the threaded rod (10), the bottom of threaded rod (10) is fixedly connected with the round plate (11), the outer wall of round plate (11) is rotatably connected with the side plate (12), one side of side plate (12) is fixedly connected with the placing frame (13), the placing frame (13) is arranged in the inner wall of cleaning machine body (1), the outer wall of placing frame (13) is provided with the strip slot.

2. An ultrasonic cleaning apparatus for use in aqueous tin soldering according to claim 1, wherein One side of the inner wall of the cleaning machine body (1) is fixedly connected with the frame plate (15), the side, away from the side plate (12), of the placing frame (13) is fixedly connected with the limiting block (14), and the limiting block (14) is slidably connected to the inner wall of the frame plate (15).

3. An ultrasonic cleaning apparatus for use in aqueous tin soldering according to claim 2, wherein One side of the cleaning machine body (1) is fixedly connected with the vertical plate (16), the top end of the vertical plate (16) is provided with an inclined surface, and the inclined surface of the vertical plate (16) is fixedly connected with the fan (17).

4. An ultrasonic cleaning apparatus for use in aqueous tin soldering according to claim 3, wherein The top end of the threaded rod (10) is fixedly connected with the baffle (18), and the baffle (18) is circular in shape.

5. An ultrasonic cleaning apparatus for use in aqueous tin soldering according to claim 4, wherein The bottom of one side of the cleaning machine body (1) is fixedly connected with the water outlet pipe (19), and the outer wall of the water outlet pipe (19) is fixedly connected with the valve (20).

6. An ultrasonic cleaning apparatus for use in aqueous tin soldering according to claim 5, wherein The bottom of the cleaning machine body (1) is rotatably connected with the moving wheel (21), one side of the moving wheel (21) is provided with the brake pad (22), the moving wheel (21) and the brake pad (22) are provided with four groups, and are symmetrically distributed at the bottom of the cleaning machine body (1). ​ ​