Cold-rolled aluminum strip surface cleaning device
By using friction to drive the cleaning roller through the support and transmission mechanisms, the problem of high power source deployment cost in the existing technology is solved, realizing surface cleaning of cold-rolled aluminum strip without power source, reducing equipment cost and complexity.
Patent Information
- Application Number
- CN202520408452.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing cold-rolled aluminum strip surface cleaning equipment requires a power source and waterproofing, which increases the cost and difficulty of equipment installation.
By employing a support mechanism and a transmission mechanism, the friction between the cold-rolled aluminum strip and the driven component is used to drive the cleaning roller to rotate, thereby achieving relative movement between the cleaning roller and the cold-rolled aluminum strip and avoiding dependence on a power source.
It enables the cleaning of cold-rolled aluminum strip surfaces without relying on a power source, reducing the cost and complexity of equipment deployment.
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Figure CN223789207U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cleaning device technical field especially relates to a cold rolled aluminum strip surface cleaning device. BACKGROUND
[0002] Cold-rolled plate is with hot-rolled coil as raw material, at room temperature below recrystallization temperature is rolled and is formed, including board and roll, its length is very long and is called as steel strip, also called roll plate.
[0003] In actual, cold-rolled aluminum strip in factory time all need to pass polishing, leveling etc. Processing steps. At the same time, due to the cold-rolled steel itself texture brittle hard, not too suitable for processing, so the cold-rolled steel plate usually requires annealing, pickling. Therefore, before the cold-rolled aluminum strip factory all need to carry out surface, to wash out its surface chemical and stain.
[0004] Prior art device generally includes the bottom plate of main support effect, the bottom plate upper end one side is provided with and is used to constrain cold-rolled aluminum strip, makes it keep vertical state's limiting board, simultaneously, the bottom plate upper end other side is provided with and is used to clean cold-rolled aluminum strip surface's cleaning roller, cleaning roller quantity is two and upper and lower axial, through the relative motion between cleaning roller and cold-rolled aluminum strip realizes the cleaning process to cold-rolled aluminum strip surface.
[0005] In actual, for improving the cleaning efficiency, the lower side of cleaning roller generally is provided with corresponding power source to accelerate the relative effect between cleaning roller and cold-rolled aluminum strip. And, the upper side of cleaning roller generally is provided with corresponding spraying equipment, through spraying cleaning liquid makes the stain after being cleaned can completely separate from cold-rolled aluminum strip.
[0006] But, in actual, we found that, due to the participation of cleaning liquid in working environment, therefore, corresponding power source must be improved waterproof treatment, and the related electrical elements must be properly waterproof treatment, this undoubtedly increases the cost and difficulty degree of overall equipment layout. Therefore, we think that a kind of cold-rolled aluminum strip surface cleaning device is needed, which does not depend on power source, and avoids the influence of related electrical elements by cleaning liquid. CONTENT OF THE UTILITY MODEL
[0007] In view of the deficiencies in the prior art, the utility model provides a cold-rolled aluminum strip surface cleaning device, which has the advantages of not needing power source to realize the relative motion of the cleaning roller and the cold-rolled aluminum strip, and solves the problems of the prior art device, such as the need to consider the interference of the cleaning liquid, the difficulty of layout and the high cost of layout.
[0008] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0009] The utility model provides a cold rolled aluminum strip surface cleaning device, including the bottom plate, the right side top of bottom plate is provided with a limiting plate before and after respectively, the left side top of bottom plate is provided with a up and down axial cleaning roller rotatory connection before and after parallel, still include support mechanism, support mechanism sets up in the limiting plate below with bottom plate fixed connection, support mechanism includes with bottom plate rotatory connection's plate type conveyer, plate type conveyer is by before and after symmetry sets up two chain links and sets up between two chain links with two chain links corresponding link fixed connection's a plurality of scale board composition, plate type conveyer outside encircles equidistance and is provided with a plurality of groups of servo component, every group servo component includes before and after symmetry sets up two driven assemblies, two driven assemblies are respectively with corresponding scale board swing joint, support mechanism includes before and after axial driven shaft, driven shaft both axial ends are respectively keyed in with a driven gear, and, driven gear is located chain inside with chain meshing transmission connection, driven shaft and cleaning roller between are provided with before and after axial transmission shaft, transmission shaft and driven shaft are connected through transmission mechanism transmission, and, one cleaning roller lower end coaxial fixed connection has drive gear, drive gear is connected through transmission gear group with transmission mechanism transmission.
[0010] Preferably, each of the driven assemblies includes a mounting block, a through hole I axially extending through the mounting block, a positioning rod coaxially inserted into the through hole I, and the approaching ends of the two positioning rods in each servo component are fixedly connected with an abutting plate. A compression spring is coaxially sleeved on the outside of each of the positioning rods, and the two axial ends of the compression spring are respectively abutted against the corresponding mounting block and the corresponding abutting plate.
[0011] Preferably, a through hole II axially extending through each of the mounting blocks, a driven rod coaxially fixedly connected inside the through hole II, a slide rail fixedly connected on each of the two sides of the plate type conveyer, the distance between the left side of the slide rail and the plate type conveyer is greater than the distance between the right side of the slide rail and the plate type conveyer, and the distal ends of the two driven rods in each servo component are inserted into the slide rail and slidingly connected with the slide rail. Two through grooves parallelly arranged and extending through each of the scale boards, and each mounting block slidingly connected with the corresponding scale board through the through grooves.
[0012] Preferably, the distal ends of the driven rods in each servo component are coaxially fixedly connected with a bearing I, the bearing I is embedded in the slide rail, and the inner cavity width of the slide rail is greater than the width of the bearing I.
[0013] Preferably, the transmission gear set is a speed increasing gear set, and the rotational speed of the cleaning roller is not less than three times the rotational speed of the driven shaft.
[0014] Preferably, the cleaning roller coaxially fixedly connected with the drive gear rotates clockwise, and the rotating direction of the cleaning roller is completely opposite to the conveying direction of the plate type conveyer.
[0015] Compared with the prior art, the utility model has beneficial effects of
[0016] The utility model discloses a drive shaft, drive gear, transmission mechanism, transmission gear group, support mechanism, driven assembly and plate conveyor are arranged, and the drive shaft is connected with the drive gear, the transmission mechanism is connected with the drive gear, the transmission gear group is connected with the transmission shaft, the support mechanism is connected with the bottom plate, and the driven assembly is connected with the support mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is whole structure schematic diagram of the utility model.
[0018] Figure 2 It is whole structure schematic diagram of the utility model support mechanism.
[0019] Figure 3 It is whole structure schematic diagram of the utility model driven assembly.
[0020] Figure 4 It is schematic diagram of transmission mechanism and cleaning roller position relation of the utility model.
[0021] Figure 5 It is schematic diagram of transmission mechanism and transmission gear group cooperation of the utility model.
[0022] In the drawing: 1, cleaning roller;2, bottom plate;3, limit board;4, drive gear;5, support mechanism;501, driven assembly;5011, abutment plate;5012, compression spring;5013, mounting block;5014, positioning rod;5015, driven rod;5016, bearing I;502, plate conveyor;5021, through slot;5022, scale plate;5023, chain;503, slide rail;504, driven shaft;505, driven gear;6, transmission mechanism;7, transmission shaft;8, transmission gear group. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the utility model.
[0024] In the description of the utility model, it is understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0025] Please refer to Figure 1 A kind of cold-rolled aluminium strip surface cleaning device, consistent with prior art device, including bottom plate 2, bottom plate 2 right side upper side front and rear ends are provided with one limiting plate 3, in actual, cold-rolled aluminium strip is located between two limiting plates 3. At the same time, as shown in the figure, the distance between the right side of the two limiting plates 3 is greater than the distance between the left side of the two limiting plates 3, which is combined with the movement direction of cold-rolled aluminium strip from right to left, can gradually converge cold-rolled aluminium strip, make it from twisted state to vertical, facilitate subsequent processing.
[0026] Correspondingly, since cold-rolled aluminium strip moves from right to left, therefore, the upper and lower axial cleaning roller 1 is rotationally connected above the left side of the bottom plate 2 in front of and behind the device, which can use the cleaning roller 1 to clean the surface of the cold-rolled aluminium strip after convergence.
[0027] It should be noted that, in actual, the two cleaning rollers 1 can be transmission connected (not shown in the figure) and maintain opposite motion trends, which can fully realize the cleaning of the surface of the cold-rolled aluminium strip. Similarly, the side ends of the two cleaning rollers 1 can also be provided with corresponding bristles (not shown in the figure) to improve the cleaning efficiency. This cleaning method using the cleaning roller 1 on the surface of the cold-rolled aluminium strip is not prior art, and the present application does not change it. This is not the main emphasis of the present application, so it will not be described here.
[0028] Specifically, the driving gear 4 is coaxially fixedly connected to the lower end of one of the cleaning rollers 1, and the driving gear 4 serves as the power source for the two cleaning rollers 1.
[0029] Unlike prior art devices, the device is provided with a support mechanism 5 below the two limiting plates 3 to support the cold-rolled aluminium strip, ensuring that the cold-rolled aluminium strip can move smoothly from right to left.
[0030] Specifically, as Figure 2 shown, the support mechanism 5 includes a plate conveyor 502 rotationally connected to the bottom plate 2, the plate conveyor 502 is composed of two chains 5023 symmetrically arranged front and back, and a plurality of scale plates 5022 fixedly connected to the corresponding links of the two chains 5023 between the two chains 5023.
[0031] Meanwhile, a through groove 5021 is formed through each scale plate 5022 from top to bottom, and two through grooves 5021 are formed on a single scale plate 5022 and arranged side by side.
[0032] Specifically, in order to achieve the support and fixation of the plate conveyor 502, the device is provided with a front and rear shaft from the left and right sides of the plate conveyor 502, and each from the shaft 504 is rotatably connected to the bottom plate 2 through a bearing II. At this time, a driven gear 505 is connected to each from the shaft 504 through a key, and the driven gear 505 is in meshing transmission connection with the chain 5023, so that the driven gear 505 cooperates with the from the shaft 504 to support and fix the plate conveyor 502. At the same time, the meshing effect between the driven gear 505 and the chain 5023 also makes the rotation process of the from the shaft 504 closely related to the movement process of the plate conveyor 502.
[0033] Therefore, the device is provided with a plurality of groups of follow-up members around the plate conveyor 502, each group of follow-up members includes two from the assembly 501 arranged symmetrically in front and back, and the two from the assembly 501 are movably connected with the corresponding scale plate 5022. At this time, by arranging the two from the assembly 501 symmetrically in front and back, the from the assembly 501 can be corresponded to the position of the limiting plate 3, and the cold-rolled aluminum strip is located between the two from the assembly 501. Therefore, by abutting the from the assembly 501 with the cold-rolled aluminum strip, the friction force can be used to drive the plate conveyor 502 to move from right to left, thereby achieving the purpose of driving the from the shaft 504 to rotate.
[0034] Therefore, as shown in Figure 4 、 Figure 5 The device is provided with a front and rear transmission shaft 7 between the from the shaft 504 and the cleaning roller 1, the transmission shaft 7 is in transmission connection with the from the shaft 504 through the transmission mechanism 6, and the drive gear 4 is in transmission connection with the transmission mechanism 6 through the transmission gear set 8, at this time, the effect that the cleaning roller 1 can clean the surface of the cold-rolled aluminum strip without driving motor can be achieved.
[0035] Further, in order to improve the relative movement speed between the cleaning roller 1 and the surface of the cold-rolled aluminum strip, and improve the cleaning frequency of the cleaning roller 1 between the cold-rolled aluminum strips, the device restricts the transmission gear set 8 to be a speed increasing gear set, and the rotating speed of the cleaning roller 1 is not less than three times the rotating speed of the from the shaft 504.
[0036] Further, in order to further improve the relative motion speed between the cleaning roller 1 and the surface of the cold-rolled aluminum strip, the device restricts the rotating direction of the cleaning roller 1 opposite to the moving direction of the cold-rolled aluminum strip, that is, the cleaning roller 1 coaxially fixedly connected with the driving gear 4 rotates clockwise, and the rotating direction of the cleaning roller 1 is completely opposite to the conveying direction of the plate conveyor 502.
[0037] It should be noted that, as shown in Figure 2 、 Figure 3 In actual use, the cold-rolled aluminum strip changes to a vertical state due to the influence of the limiting plate 3, so as to avoid the direct contact between the driven assembly 501 and the cold-rolled aluminum strip, and to prevent the driven assembly 501 from being damaged due to the internal stress of the cold-rolled aluminum strip. The device restricts that each driven assembly includes a mounting block 5013, a through hole I is formed in the mounting block 5013 in the front-rear axial direction, a positioning rod 5014 is coaxially inserted into the through hole I, and the two positioning rods 5014 in each driven assembly are fixedly connected with an abutting plate 5011 at the close end.
[0038] Meanwhile, a compression spring 5012 is coaxially sleeved outside each positioning rod 5014, and the two axial ends of the compression spring 5012 are respectively abutted against the corresponding mounting block 5013 and the corresponding abutting plate 5011. At this time, under the action of the compression spring 5012, the two positioning rods 5014 in each driven assembly, that is, the two abutting plates 5011, have a tendency to move towards each other. This can ensure that the abutting plate 5011 is always in abutment with the cold-rolled aluminum strip and does not have direct hard contact with the cold-rolled aluminum strip.
[0039] Further, the device is fixedly connected with a damping pad at the close end of the two abutting plates 5011, and an anti-skid groove is formed in the damping pad. This can further increase the frictional resistance between the driven assembly 501 and the cold-rolled aluminum strip.
[0040] Further, in order to sufficiently ensure that there is sufficient frictional resistance between the abutting plate 5011 and the cold-rolled aluminum strip, and to avoid the abutting plate 5011 and the cold-rolled aluminum strip from being too large due to the bending amplitude of the cold-rolled aluminum strip on the right side of the limiting plate 3, the device is fixedly connected with a slide rail 503 on the front and rear sides of the plate conveyor 502. The distance between the left side of the slide rail 503 and the plate conveyor 502 is greater than the distance between the right side of the slide rail 503 and the plate conveyor 502.
[0041] At this time, by forming a through hole II in each mounting block in the front-rear axial direction, and coaxially fixedly connecting a driven rod 5015 inside the through hole II, and by slidingly connecting each mounting block 5013 with the slide plate 5022 through the slide groove, the driven rod 5015 can be inserted into the slide rail 503 and slidingly connected with the slide rail 503 by restricting the far end of the two driven rods 5015, so as to actively adjust the position of the mounting block 5013, that is, the position of the compression spring 5012.
[0042] Further, in order to reduce the abrasion and improve the service life of the device, a bearing I 5016 is coaxially fixedly connected to the distal end of the driven rod 5015 in the follower member, and the bearing I 5016 is embedded in the sliding rail 503, so as to avoid direct sliding friction, reduce abrasion by converting sliding friction into rolling friction.
[0043] Need to be explained, because the axial direction of the driven rod 5015 does not change, in order to avoid the stroke conflict between the sliding rail 503 and the bearing I 5016, the inner cavity width of the sliding rail 503 must be greater than the width of the bearing I 5016, which can ensure that the inner cavity of the sliding rail 503 can still completely accommodate the bearing I 5016 at the turning section.
[0044] The utility model discloses in actual use process:
[0045] Firstly, the operator embeds the cold-rolled aluminum strip between the two limiting plates 3, at this time, the cold-rolled aluminum strip between the two limiting plates 3 is in the vertical state;
[0046] Then, the operator starts the external power source, and the cold-rolled aluminum strip gradually moves to the left, at this time, the two abutting plates 5011 in the same group abut against the cold-rolled aluminum strip (the existence of the damping pad makes the cold-rolled aluminum strip elastically deform when being extruded, so that the cold-rolled aluminum strip is embedded between the damping pad);
[0047] Afterwards, with the continuous movement of the cold-rolled aluminum strip to the left, the plate conveyor 502 starts to rotate counterclockwise, and the front cleaning roller 1 starts to rotate clockwise;
[0048] Finally, the cold-rolled aluminum strip is embedded between the two cleaning rollers 1, and the cleaning roller 1 starts to clean the surface of the cold-rolled aluminum strip.
[0049] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A cold-rolled aluminum strip surface cleaning device, comprising a base plate (2), the right side of the base plate (2) is provided with a limiting plate (3) above, and the left side of the base plate (2) is rotatably connected with a cleaning roller (1) above and below and axially, characterized in that: Also include support mechanism (5), support mechanism (5) is arranged below the limiting plate (3) and the fixed connection with the bottom plate (2); The support mechanism (5) comprises a plate conveyor (502) rotatably connected with the bottom plate (2), the plate conveyor (502) is composed of two chains (5023) symmetrically arranged in front and back, and a plurality of scale plates (5022) fixedly connected with corresponding chain links on the two chains (5023) and arranged between the two chains (5023); The outer side of the plate conveyor (502) is surrounded by a plurality of groups of follow-up members arranged at equal distances, each group of follow-up members comprises two driven assemblies (501) symmetrically arranged in front and back, and the two driven assemblies (501) are movably connected with corresponding scale plates (5022), respectively. The support mechanism (5) comprises a front and rear axial driven shaft (504), one driven gear (505) is connected with each axial end of the driven shaft (504) by a key, and the driven gear (505) is located on the inner side of the chain (5023) and is in meshing transmission connection with the chain (5023). The transmission shaft (7) is axially arranged between the driven shaft (504) and the cleaning roller (1), the transmission shaft (7) and the driven shaft (504) are in transmission connection through the transmission mechanism (6), and the lower end of one of the cleaning rollers (1) is coaxially fixedly connected with a driving gear (4), the driving gear (4) is in transmission connection with the transmission mechanism (6) through a transmission gear set (8).
2. A cold rolling aluminum strip surface cleaning device according to claim 1, characterized in that: Each of the driven assemblies (501) comprises a mounting block (5013), a front and rear axial through hole I is formed through the mounting block (5013), a positioning rod (5014) is coaxially inserted into the through hole I, and the two positioning rods (5014) in each group of follow-up members are fixedly connected with an abutting plate (5011) at the close end. A compression spring (5012) is coaxially sleeved on the outer side of each positioning rod (5014), and the two axial ends of the compression spring (5012) are abutted with the corresponding mounting block (5013) and the corresponding abutting plate (5011), respectively.
3. A cold rolling aluminum strip surface cleaning device as defined in claim 2, characterized in that: A front and rear axial through hole II is formed through each mounting block (5013), and a driven rod (5015) is coaxially fixedly connected inside the through hole II. The plate conveyor (502) is fixedly connected with a slide rail (503) on the front and rear sides, respectively, the distance between the left side of the slide rail (503) and the plate conveyor (502) is greater than the distance between the right side of the slide rail (503) and the plate conveyor (502), and the distal ends of the two driven rods (5015) in each group of follow-up members are inserted into the slide rail (503) and are in sliding connection with the slide rail (503). Two front and rear parallel through grooves (5021) are formed through each scale plate (5022), and each mounting block (5013) is in sliding connection with the corresponding scale plate (5022) through the through groove (5021).
4. A cold rolling aluminum strip surface cleaning device as defined in claim 3, wherein: The distal end of the driven rod (5015) in each group of follow-up members is coaxially fixedly connected with a bearing I (5016), the bearing I (5016) is embedded in the slide rail (503), and the inner cavity width of the slide rail (503) is greater than the width of the bearing I (5016).
5. A cold rolling aluminum strip surface cleaning device as defined in claim 1, wherein: The transmission gear set (8) is a speed increasing gear set, and the rotation speed of the cleaning roller (1) is not less than three times of the rotation speed of the driven shaft (504).
6. A cold rolling aluminum strip surface cleaning device as defined in claim 1, wherein: The cleaning roller (1) coaxially fixedly connected with the driving gear (4) rotates clockwise, and the rotating direction of the cleaning roller (1) is completely opposite to the conveying direction of the plate conveyor (502).