Solar panel support bending device for solar power generation
By introducing a rust removal mechanism and a precise adjustment structure into the solar panel bracket bending device, the problems of difficulty in adjusting the inner diameter and angle and inconvenience in cleaning rust in existing devices have been solved, achieving efficient bending and cleaning results.
Patent Information
- Application Number
- CN202423202915.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing solar panel bracket bending device is not convenient for adjusting the inner diameter and angle of the bend, and it cannot effectively clean the rust on the outside of the pipe fittings.
A solar panel bracket bending device with a rust removal mechanism was designed, comprising a bending disc, an electric telescopic rod, and a grinding roller. The inner diameter and angle are precisely adjusted through stepped grooves and extrusion blocks, and rust is removed by the grinding roller and an air pump.
It achieves precise control over the inner diameter and angle of the pipe fittings, improves bending efficiency, effectively cleans rust from the outside of the pipe fittings, and enhances the practicality of the device.
Smart Images

Figure CN223789287U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bending device technology, specifically a bending device for a solar panel bracket used in solar power generation. Background Technology
[0002] Solar panel brackets are mostly welded from metal tubing. Bending devices are typically used when bending these tubing. Chinese patent application publication CN116532533A discloses a photovoltaic bracket bending processing device. This photovoltaic bracket bending processing device includes a worktable, a fixing mechanism on the top of the worktable, and a bending mechanism on the rear side of the top of the worktable. The fixing mechanism includes an opening, and two openings are provided on the right side of the top of the worktable. A sliding plate is slidably connected to the inner side of the rear opening.
[0003] The aforementioned patent uses the rotation of the threaded column to move the fixing block to the upper side of the steel frame, and then the sliding plate and the fixing block press and fix the steel frame, avoiding manual gripping of the steel frame, making it more stable and labor-saving, while eliminating the danger of gripping. Furthermore, the arc-shaped pressing block descends to press the steel frame. Since the bottom of the arc-shaped pressing block is arc-shaped, the contact area with the steel frame decreases as the steel frame bends. Combined with the rotation of the strong spring and the limiting plate, the steel frame is prevented from breaking due to excessive speed, thus improving bending efficiency and bending effect.
[0004] The technical solutions of the aforementioned patents are not convenient for adjusting and controlling the inner diameter and bending angle of the bend, and they cannot clean the rust on the outside of the pipe fittings, so their practicality needs to be improved. To address these issues, we provide a solar panel bracket bending device for solar power generation. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] This utility model proposes a bending device for solar panel brackets used in solar power generation, which solves the problem that bending devices in related technologies are not convenient for adjusting and controlling the inner diameter and bending angle.
[0007] (II) Technical Solution
[0008] This utility model is achieved through the following technical solution: a solar panel bracket bending device for solar power generation, including a workbench, a rust removal mechanism on the workbench, a first motor fixedly installed at the bottom of the workbench, the output shaft of the first motor extending to the top of the workbench and fixedly connected to a bending disc, a stepped groove on the bending disc, an L-shaped mounting bracket fixedly connected to the outer side of the bending disc, a set of electric telescopic rods fixedly installed on the L-shaped mounting bracket, an extrusion block fixedly connected to the output end of the electric telescopic rods, and the height of the extrusion block being adapted to the height of the stepped groove.
[0009] The aforementioned rust removal mechanism includes a rust removal box fixedly connected to the workbench. Material extension grooves are respectively provided on both sides of the rust removal box. A grinding roller is rotatably connected to the inner cavity of the rust removal box. A second motor is fixedly installed on the outer side of the rust removal box. The output shaft of the second motor is connected to one end of the grinding roller's rotating shaft. A sealing door is hinged to the outer side of the rust removal box. A filter screen is provided in the inner cavity of the rust removal box. An air pump is fixedly installed at the rear of the rust removal box, and the input end of the air pump extends into the inner cavity of the rust removal box.
[0010] Preferably, the top surface of the workbench is provided with a stop, and the stop is provided with a groove, the height of which is adapted to the height of the stepped groove.
[0011] Preferably, the top surface of the workbench, located outside the bending disc, is provided with an arc-shaped scale, and an indicator needle is provided on the outer side of the bending disc.
[0012] Preferably, a control panel is fixedly mounted on one end of the workbench, and the control panel is electrically connected to the electrical components of the device. That is, the control panel is electrically connected to the first motor, the electric telescopic rod, the second motor, and the air pump.
[0013] Preferably, the bottom surface of the workbench is fixedly connected to a support leg, and a fixing plate is welded to the bottom end of the support leg.
[0014] This utility model provides a solar panel support bending device for solar power generation, which has the following beneficial effects:
[0015] 1. The solar panel bracket bending device for solar power generation has multiple stepped grooves with different outer diameters on its bending disc, which allows for selection of the inner diameter of the pipe fitting for bending. It also works with multiple electric telescopic rods and pressing blocks to fix the pipe fitting. The bending disc is rotated by a first motor, and the bending angle is controlled by an indicator needle and an arc-shaped scale, which improves the practicality of the solar panel bracket bending device for solar power generation.
[0016] 2. The solar panel bracket bending device for solar power generation uses a rotating grinding roller to grind the rust on the outside of the pipe fittings. An air pump draws air into the inner cavity of the rust removal box, and the suction at the bottom of the inner cavity of the rust removal box collects the ground rust stains to the bottom of the rust removal box, which facilitates the cleaning of rust stains on the pipe fittings and further improves the practicality of the solar panel bracket bending device for solar power generation. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the front structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the rust removal mechanism of this utility model;
[0020] Figure 4 This is a partial structural schematic diagram of the present invention.
[0021] Explanation of reference numerals in the attached figures
[0022] 1. Workbench; 2. Rust removal mechanism; 3. First motor; 4. Bending disc; 5. Stepped groove; 6. Indicator needle; 7. Arc-shaped scale; 8. Control panel; 9. Stop; 10. L-shaped mounting bracket; 11. Electric telescopic rod; 12. Extrusion block; 13. Stop groove; 14. Support leg; 15. Fixing plate; 16. Rust removal box; 17. Material feeding chute; 18. Grinding roller; 19. Second motor; 20. Sealing door; 21. Filter screen; 22. Air pump. Detailed Implementation
[0023] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0024] like Figure 1 - Figure 4 As shown in the figure, this utility model embodiment provides a solar panel bracket bending device for solar power generation.
[0025] The device includes a workbench 1, with a first motor 3 fixedly installed at the bottom of the workbench 1. The output shaft of the first motor 3 extends to the top of the workbench 1 and is fixedly connected to a bending disc 4. The bending disc 4 has stepped grooves 5 with multiple outer diameters to facilitate bending of pipe fittings with various inner diameters. An L-shaped mounting bracket 10 is fixedly connected to the outer side of the bending disc 4. A set of electric telescopic rods 11 is fixedly installed on the L-shaped mounting bracket 10. An extrusion block 12 is fixedly connected to the output end of the electric telescopic rods 11. The height of the extrusion block 12 is adapted to the height of the stepped groove 5. A stop seat 9 is provided on the top surface of the workbench 1. A stop groove 13 is provided on the stop seat 9. The height of the stop groove 13 is adapted to the height of the stepped groove 5.
[0026] Please refer to this carefully. Figure 1 and Figure 4 The top surface of the workbench 1, located outside the bending disc 4, is provided with an arc-shaped scale 7. An indicator needle 6 is provided on the outside of the bending disc 4. A control panel 8 is fixedly installed at one end of the workbench 1. The first motor 3 and the electric telescopic rod 11 are controlled by the control panel 8. A support leg 14 is fixedly connected to the bottom surface of the workbench 1. A fixing plate 15 is welded to the bottom end of the support leg 14. The device is firmly fixed to the ground by the fixing plate 15. The fixing plate 15 has a mounting hole. An anchor bolt is inserted into the ground by passing through the mounting hole.
[0027] In use, first place the end of the pipe fitting on the stepped groove 5 with the specified inner diameter, and at the same time place the pipe fitting on the corresponding height of the stop groove 13. Then, start the electric telescopic rod 11 to drive the extrusion block 12 to move. Use the extrusion block 12 to extrude the pipe fitting, so that the end of the pipe fitting is fixed on the outside of the stepped groove 5. Then, start the first motor 3 to drive the bending disc 4 to rotate, thereby driving the pipe fitting fixed on the bending disc 4 to rotate. Use the inner wall of the stop groove 13 to limit the pipe fitting, and then bend the pipe fitting. In addition, the bending angle is controlled by the cooperation between the indicator needle 6 and the arc scale 7, which improves the practicality of the solar panel bracket bending device for solar power generation.
[0028] Please refer to this carefully. Figure 3 A rust removal mechanism 2 is provided on the workbench 1. Specifically, the rust removal mechanism 2 includes a rust removal box 16 fixedly connected to the workbench 1. Material extension grooves 17 are respectively opened on both sides of the rust removal box 16. A grinding roller 18 is rotatably connected to the inner cavity of the rust removal box 16. A second motor 19 is fixedly installed on the outer side of the rust removal box 16. The output shaft of the second motor 19 is connected to one end of the rotating shaft of the grinding roller 18.
[0029] A sealing door 20 is hinged to the outer side of the rust removal box 16. The rust chips collected in the inner cavity of the rust removal box 16 are cleaned by opening the sealing door 20. A filter screen 21 is installed in the inner cavity of the rust removal box 16. The filter screen 21 separates the rust chips and air, so that the air is discharged from the air pump 22. The filter screen 21 traps the rust chips in the inner cavity of the rust removal box 16. An air pump 22 is fixedly installed at the rear of the rust removal box 16. The input end of the air pump 22 extends into the inner cavity of the rust removal box 16.
[0030] Before bending the pipe fitting, the second motor 19 is started to drive the grinding roller 18 to rotate. Simultaneously, air is drawn from the bottom of the rust removal box 16 using the vacuum pump 22. The pipe fitting is then inserted into the inner cavity of the rust removal box 16 through the feed chute 17. The grinding roller 18 grinds the rust on the outside of the pipe fitting. The suction at the bottom of the rust removal box 16 collects the rust, which is then trapped inside the rust removal box 16 by the filter screen 21. This process effectively cleans the rust from the pipe fitting.
[0031] The aforementioned control panel 8 is electrically connected to the electrical components of the device. Specifically, the control panel 8 is electrically connected to the first motor 3, the electric telescopic rod 11, the second motor 19, and the air pump 22, and is used to control the operating status of the first motor 3, the electric telescopic rod 11, the second motor 19, and the air pump 22.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A solar panel support bending device for solar power generation, characterized in that: The device includes a workbench (1), on which a rust removal mechanism (2) is provided. A first motor (3) is fixedly installed at the bottom of the workbench (1). The output shaft of the first motor (3) extends to the top of the workbench (1) and is fixedly connected to a bending disc (4). A stepped groove (5) is provided on the bending disc (4). An L-shaped mounting bracket (10) is fixedly connected to the outside of the bending disc (4). A set of electric telescopic rods (11) is fixedly installed on the L-shaped mounting bracket (10). An extrusion block (12) is fixedly connected to the output end of the electric telescopic rod (11). The height of the extrusion block (12) is adapted to the height of the stepped groove (5). The rust removal mechanism (2) includes a rust removal box (16) fixedly connected to the workbench (1). The two sides of the rust removal box (16) are respectively provided with material extension grooves (17). The inner cavity of the rust removal box (16) is rotatably connected to a grinding roller (18). A second motor (19) is fixedly installed on the outer side of the rust removal box (16). The output shaft of the second motor (19) is connected to one end of the rotating shaft of the grinding roller (18).
2. The solar panel support bending device for solar power generation according to claim 1, characterized in that: The outer side of the rust removal box (16) is hinged with a sealing door (20), the inner cavity of the rust removal box (16) is provided with a filter screen (21), and a vacuum pump (22) is fixedly installed at the rear of the rust removal box (16), with the input end of the vacuum pump (22) extending into the inner cavity of the rust removal box (16).
3. The solar panel support bending device for solar power generation according to claim 1, characterized in that: The top surface of the workbench (1) is provided with a stop (9), and the stop (9) is provided with a stop groove (13), the height of the stop groove (13) being adapted to the height of the stepped groove (5).
4. A solar panel support bending device for solar power generation according to claim 1, characterized in that: An arc-shaped scale (7) is provided on the top surface of the workbench (1) and on the outside of the bending plate (4), and an indicator needle (6) is provided on the outside of the bending plate (4).
5. A solar panel support bending device for solar power generation according to claim 1, characterized in that: A control panel (8) is fixedly installed at one end of the workbench (1), and the control panel (8) is electrically connected to the electrical components of the device.
6. A solar panel support bending device for solar power generation according to claim 1, characterized in that: The bottom surface of the workbench (1) is fixedly connected to a support leg (14), and a fixed plate (15) is fixedly installed at the bottom end of the support leg (14).
Citation Information
Patent Citations
Photovoltaic support bending processing device
CN116532533A