Spring heat treatment device
By using a shaping mechanism that combines a limiting guide rod with a transmission worm gear, along with a matching gear plate and gear design, the problem of low extraction efficiency in existing spring heat treatment devices is solved, enabling rapid and stable extraction of springs.
Patent Information
- Application Number
- CN202520411349.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing spring heat treatment equipment is cumbersome to operate when removing springs, resulting in low efficiency and requiring the use of external equipment for auxiliary operations multiple times.
A fixed-shape mechanism that uses a limit guide rod and a transmission worm gear, combined with the design of a toothed plate and gears, enables stable pushing and quick removal of the spring.
This improves the stability and ease of removal of the spring during thermoforming, enabling rapid and stable removal of the spring and solving the problem of low removal efficiency in existing devices.
Smart Images
Figure CN223789469U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spring heat treatment technology, and in particular to a spring heat treatment device. Background Technology
[0002] A spring is a mechanical part that works by utilizing elasticity. Parts made of elastic materials deform under the action of external force and return to their original shape after the external force is removed. Although it is a small industry in manufacturing, its role is absolutely not to be underestimated. Springs need to undergo heat treatment processes during production.
[0003] Existing spring heat treatment devices mostly use a seat-type support frame structure to support the heat-treated springs. However, removing the springs from the seat-type support frame structure requires multiple processes such as lifting, pushing, and suspending, which makes the spring removal operation cumbersome, reduces the efficiency of spring heat treatment, and requires the use of external equipment for auxiliary operations multiple times. Therefore, this application designs a spring heat treatment device to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a spring heat treatment device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a spring heat treatment device, including a heating box, a shaping mechanism provided on the side of the heating box, an eddy current heating device provided on the top of the heating box, a conduction roller rotatably provided inside the heating box, the shaping mechanism consisting of a shaping roller and a guide limiting component, a movable support seat provided on one side of the shaping roller, a fixed support seat provided on the other side of the shaping roller, the shaping roller being rotatably engaged between the movable support seat and the fixed support seat, and the guide limiting component located between the shaping roller and the heating box.
[0006] Preferably, the guide and limiting assembly consists of a transmission worm, a lead screw, and a limiting guide rod. The limiting guide rod is threaded onto the lead screw. The end of the lead screw is provided with a transmission worm wheel for meshing with the transmission worm. The side end of the transmission worm is provided with a first motor, and the output shaft of the first motor is coaxially fixed to the transmission worm.
[0007] Preferably, the movable support base has a hinged rotating base on its side end, and the movable support base is fixed on the rotating shaft of the hinged rotating base.
[0008] Preferably, the shaping roller is provided with a transmission docking block at one end near the fixed support, and an electrically controlled limiting gripper is provided on the shaping roller at the side end of the transmission docking block.
[0009] Preferably, the lower end of the shaping roller is slidably provided with a support frame, the side end of the support frame is installed with a mating tooth plate, the side end of the mating tooth plate is meshed with a mating gear, the lower end of the mating gear is provided with a second motor, and the motor shaft of the second motor is coaxially fixedly connected to the mating gear.
[0010] Preferably, a material guide support is provided on the side wall of the heating box, and an installation groove is provided at equal intervals on the limiting guide rod, in which a limiting rotating block is rotatably installed by bolts.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the cooperation between the limiting guide rod and the transmission worm gear facilitates the stable pushing of the sliding spring component materials, further improving the stability of spring thermoforming and thus enabling the material forming anti-rebound function. Furthermore, the combination of the toothed plate and the gear facilitates the pushing of the support frame to deliver the spring out of the forming roller, improving the convenience of spring removal and enabling the rapid and stable removal of the spring for subsequent operations. Ultimately, this solves the problem of low efficiency in removing heat-treated springs caused by the use of a fixed frame for support in existing heat-treated spring forming frames. Attached Figure Description
[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0013] Figure 1 This is a schematic diagram of the overall first-view three-dimensional structure proposed in this utility model;
[0014] Figure 2 This is a schematic diagram of the overall second-view three-dimensional structure proposed in this utility model;
[0015] Figure 3 This is a three-dimensional structural diagram of the transmission docking block proposed in this utility model;
[0016] Figure 4 This is a three-dimensional structural diagram illustrating the relationship between the mating gear plate and the mating gear proposed in this utility model.
[0017] The numbers in the diagram are as follows: 1. Heating box; 2. Shaping roller; 3. Transmission roller; 4. Transmission worm gear; 5. Limiting guide rod; 6. Movable support base; 7. Second motor; 8. Electrically controlled limit gripper; 9. Transmission docking block; 10. Fixed support base; 11. Lead screw; 12. Limiting rotating block; 13. Mating toothed plate; 14. Mating gear; 15. Support frame. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0019] Example: See Figure 1-4 This utility model discloses a spring heat treatment device, including a heating box 1. A shaping mechanism is provided on the side of the heating box 1, and an eddy current heating device is provided on the top of the heating box 1. A conduction roller 3 is rotatably mounted inside the heating box 1. The shaping mechanism consists of a shaping roller 2 and a guide limiting assembly. A movable support seat 6 is provided on one side of the shaping roller 2, and a fixed support seat 10 is provided on the other side. The shaping roller 2 is rotatably engaged between the movable support seat 6 and the fixed support seat 10. The guide limiting assembly is located between the shaping roller 2 and the heating box 1. The heating box 1 allows for better heating of the spring components; the guide... The limiting assembly consists of a transmission worm gear 4, a lead screw 11, and a limiting guide rod 5. The limiting guide rod 5 is threaded onto the lead screw 11. The end of the lead screw 11 is equipped with a transmission worm wheel for meshing with the transmission worm gear 4. A first motor is located on the side of the transmission worm gear 4, and the output shaft of the first motor is coaxially fixed to the transmission worm gear 4. Through the setting of the guiding and limiting assembly, the spring component material can be better pushed, facilitating its winding and shaping on the shaping roller 2. A hinged rotating seat is located on the side of the movable support base 6. The movable support base 6 is fixed on the rotating shaft of the hinged rotating seat. Through the setting of the movable support base 6 and the hinged rotating seat… The movable support 6 is designed to facilitate the release of the support on the shaping roller 2, thereby allowing the support frame 15 to push the heated and shaped spring away from the shaping roller 2. A transmission docking block 9 is provided at one end of the shaping roller 2 near the fixed support 10. An electrically controlled limiting gripper 8 is clamped on the side of the shaping roller 2 near the transmission docking block 9. The transmission docking block 9 allows for better connection of an external rotating device to drive the shaping roller 2 to rotate, and the electrically controlled limiting gripper 8 clamps the spring, thus completing the heating and shaping of the spring. A support frame 15 is slidably provided at the lower end of the shaping roller 2. A mating toothed plate 13 is installed on the side of the support frame 15. The side end of the 3 is meshed with a gear 14, and the lower end of the gear 14 is equipped with a second motor 7. The motor shaft of the second motor 7 is coaxially fixed with the gear 14. Through the setting of the gear plate 13 and the gear 14, the support frame 15 can be pushed better, thereby pushing out the heated and shaped spring. The side wall of the heating box 1 is provided with a guide support bracket. The limit guide rod 5 is provided with an installation groove at equal intervals. A limit rotating block 12 is installed in the installation groove by a bolt. Through the setting of the guide support bracket and the limit rotating block 12, the spring component material can be better limited, thereby stably winding and shaping the spring.
[0020] Working Principle: When using this utility model, firstly, the motor and equipment of the device are connected to the power supply, and an external rotating device is connected to the side end of the shaping roller 2 through the transmission docking block 9. Then, the spring component material is input into the heating box 1. The eddy current heating device at the upper end of the heating box 1 can better heat the spring component material. Through the rotation transmission of the conduction roller 3 and the limiting guidance of the guide support frame and the limiting rotating block 12, the spring component material is pushed to the gripper position of the electrically controlled limiting gripper 8. Then, the electrically controlled limiting gripper 8 is activated to clamp and fix the spring component material. Then, by activating the external rotating device, the shaping roller 2 is rotated. At the same time, the first motor is activated to drive the spring component material on the limiting rotating block 12 to slide along through the guide limiting component until the heating and shaping of the spring is completed. Then, the movable support seat 6 is rotated and opened. Then, the second motor 7 is activated to push the spring out of the shaping roller 2 through the support frame 15. Finally, the spring is sent into the quenching pool for quenching through the external lifting device. Then, subsequent heat treatment is carried out as required. The use of the device is thus completed.
[0021] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A spring heat treatment apparatus comprising a heating box (1), characterized in that: The side end of the heating box (1) is provided with a shaping mechanism, the top of the heating box (1) is provided with a vortex heating device, and the inside of the heating box (1) is rotatably provided with a conduction roller (3); the shaping mechanism is composed of a shaping roller (2) and a guide limiting component; one side of the shaping roller (2) is provided with a movable support seat (6), and the other side of the shaping roller (2) is provided with a fixed support seat (10); the shaping roller (2) is rotatably clamped between the movable support seat (6) and the fixed support seat (10); and the guide limiting component is located between the shaping roller (2) and the heating box (1).
2. A spring heat treatment apparatus according to claim 1, wherein: The guide limiting component is composed of a transmission worm (4), a lead screw (11) and a limiting guide rod (5); the limiting guide rod (5) is threadedly connected to the lead screw (11); the end of the lead screw (11) is provided with a transmission worm wheel for meshing connection with the transmission worm (4); the side end of the transmission worm (4) is provided with a first motor; and the output shaft of the first motor is coaxially fixedly connected with the transmission worm (4).
3. A spring heat treatment apparatus as defined in claim 2, wherein: The side end of the movable support seat (6) is provided with a hinged rotating seat, and the movable support seat (6) is fixed on the rotating shaft of the hinged rotating seat.
4. A spring heat treatment apparatus as claimed in claim 3, wherein: One end of the shaping roller (2) near the fixed support seat (10) is provided with a transmission butt joint block (9), and an electric control limiting clamp jaw (8) is arranged on the shaping roller (2) at the side end of the transmission butt joint block (9).
5. A spring heat treatment apparatus as claimed in claim 4, wherein: The lower end of the shaping roller (2) is slidably provided with a supporting frame (15), the side end of the supporting frame (15) is provided with a matching toothed plate (13), the side end of the matching toothed plate (13) is meshingly connected with a matching gear (14), the lower end of the matching gear (14) is provided with a second motor (7), and the motor shaft of the second motor (7) is coaxially fixedly connected with the matching gear (14).
6. A spring heat treatment apparatus as defined in claim 5, wherein: The side wall of the heating box (1) is protrudingly provided with a material guiding supporting frame, equidistantly arranged installation grooves are formed in the limiting guide rod (5), and a limiting rotating block (12) is rotatably installed in the installation groove by means of a bolt.