Multi-station sample feeding mechanism for upsetting process

By designing a multi-station sample feeding mechanism, multiple samples are rapidly compressed by using a cylinder to drive the pressure plate, which solves the problem of temperature difference affecting the accuracy of the test in the hot upsetting process and improves the accuracy of the test.

CN223789498UActive Publication Date: 2026-01-13SHANGHAI SHENLI TESTING MACHINE
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Patent Information

Application Number
CN202520303757.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-01-13
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

Existing upsetting testing machines suffer from the problem of single-station temperature difference affecting test accuracy in hot upsetting processes, and cannot meet the needs of rapid testing of batch products.

Method used

Design a multi-station sample delivery mechanism that uses multiple cylinders to push the pressure plate to sequentially deliver the sample to the pressure head, enabling rapid compression testing of multiple samples and reducing the influence of temperature differences.

Benefits of technology

Rapid compression testing of multiple samples was achieved, reducing temperature variations in the samples and improving the accuracy of the tests.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station sample feeding mechanism for an upsetting process, which comprises a rack, a workbench arranged at the lower part of the rack, an equipment platform arranged at the upper part of the rack, a driving device arranged on the upper side surface of the equipment platform, and an equipment hole arranged in the middle of the equipment platform, a lower pressing head is arranged at the lower end of an output shaft of the driving device, two first sliding rails are arranged on the upper side face of the workbench, a lower pressing disc is arranged above the first sliding rails, two first sliding blocks are arranged at the bottom of the lower pressing disc, first sliding grooves are formed in the bottoms of the first sliding blocks, and a second sliding rail is arranged at one end of any first sliding rail. At least two air cylinders are arranged above the second sliding rail, a second sliding block is arranged at the bottom of any air cylinder, and a second sliding groove is formed in the bottom of the second sliding block. The upsetting device has the beneficial effects that a plurality of samples are placed at one time, and upsetting is quickly completed; and during hot upsetting, the test accuracy is improved.
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Description

Technical Field

[0001] This utility model relates to the field of machinery, and in particular to upsetting test technology, specifically a multi-station sample delivery mechanism for upsetting process. Background Technology

[0002] Upsetting tests on metallic materials involve applying pressure along the axial direction of the metal sample at room temperature or under hot conditions to compress the sample. This tests the metal's ability to withstand upsetting plastic deformation at a specified forging ratio and reveals surface defects. It is primarily used to study the quality of metallic materials during mass production of molded parts.

[0003] Upsetting testing machines and rapid upsetting testing machines are commonly used devices for upsetting tests. However, these devices generally only have one station, which cannot meet the needs of rapid testing of batch products. Especially in the hot upsetting process, the single-station upsetting test will have a large temperature difference for metal parts taken out from the same batch, which will affect the accuracy of the test. Utility Model Content

[0004] The purpose of this utility model is to provide a multi-station sample feeding mechanism for upsetting process. This multi-station sample feeding mechanism for upsetting process aims to solve the technical problem that the large temperature difference in the hot upsetting process of the existing single-station upsetting test machine affects the accuracy of the test.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A multi-station sample feeding mechanism for upsetting process includes a frame, a worktable at the lower part of the frame, and an equipment platform at the upper part of the frame. A drive device is mounted on the upper side of the equipment platform, and an equipment hole is provided in the middle of the equipment platform. The output shaft of the drive device passes downward through the equipment hole and extends to the lower part of the equipment platform. A pressing head is provided at the lower end of the output shaft of the drive device. Two first slide rails are arranged parallel to each other on the upper side of the worktable along its length. A pressing plate is mounted above the two first slide rails and below the pressing head. Two first sliding blocks are provided at the bottom of the pressing plate, and each first sliding block has a first sliding groove at its bottom. The first slide rails are respectively fitted into the first sliding grooves. The sliding groove and the first slide rail form a sliding pair. A second slide rail is provided along the extension line of one end of any of the first slide rails. At least two cylinders are provided above the second slide rails. A second sliding block is provided at the bottom of any of the cylinders. A second sliding groove is provided at the bottom of the second sliding block. The second slide rail is fitted in the second sliding groove. The second slide rail and the second sliding groove form a sliding pair. A first support platform is provided at the bottom of the second slide rail. The first support platform is connected to one side of the worktable. The piston rod of any of the cylinders faces the lower pressure plate. In any two adjacent cylinders, the front end of the output shaft of the rear cylinder is connected to the tail end of the front cylinder. The front end of the output shaft of the foremost cylinder is connected to one side of the lower pressure plate. The piston rod of any of the cylinders shown is parallel to the second slide rail shown.

[0007] Furthermore, the number of cylinders is three.

[0008] Furthermore, the other end of the first slide rail extends to the outside of the worktable, and a second support platform is provided on the other side of the worktable, with the second support platform located below the first slide rail.

[0009] Furthermore, the frame also includes a base and supports. The base is located on the lower side of the workbench, and there are four supports, which are positioned between the workbench and the equipment platform.

[0010] Working principle:

[0011] The test specimens are placed on the lower pressure plate in sequence. Multiple cylinders push the lower pressure plate in stages, pushing the specimens on the lower pressure plate to the bottom of the lower pressure head in sequence. The driving device pushes the lower pressure head downward to apply pressure to the specimen.

[0012] Compared with the prior art, the advantages of this utility model are: multiple samples can be placed at one time to quickly complete upsetting; during hot upsetting, the sample temperature drop is small, which improves the accuracy of the test. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of a multi-station sample feeding mechanism for upsetting process according to the present invention.

[0014] Figure 2 yes Figure 1 A cross-sectional schematic diagram of AA.

[0015] Figure 3 This is a schematic diagram of a multi-station sample feeding mechanism for upsetting process according to the present invention.

[0016] Figure 4 This is a three-dimensional schematic diagram of a multi-station sample feeding mechanism for upsetting process according to this utility model. Detailed Implementation

[0017] Example 1

[0018] Please see Figure 1-4 This utility model provides a technical solution:

[0019] A multi-station sample feeding mechanism for upsetting process includes a frame 1, a worktable 2 at the lower part of the frame 1, and an equipment platform 3 at the upper part of the frame 1. A drive device 4 is mounted on the upper side of the equipment platform 3, and an equipment hole is provided in the middle of the equipment platform 3. The output shaft of the drive device 4 passes downward through the equipment hole and extends to the lower part of the equipment platform 3. A pressing head 5 is provided at the lower end of the output shaft of the drive device 4. Two first slide rails 6 are arranged parallel to each other along the length of the upper side of the worktable 2. A pressing plate 7 is mounted above the two first slide rails 6 and is located below the pressing head 5. Two first sliding blocks 8 are provided at the bottom of the pressing plate 7. Each first sliding block 8 has a first sliding groove at its bottom, and the first slide rails 6 are respectively fitted into the first sliding grooves. The groove and the first slide rail 6 form a sliding pair. A second slide rail 9 is provided along the extension line of one end of any first slide rail 6. At least two cylinders 10 are provided above the second slide rail 9. A second sliding block 11 is provided at the bottom of any cylinder 10. A second sliding groove is provided at the bottom of the second sliding block 11. The second slide rail 9 is fitted in the second sliding groove. The second slide rail 9 and the second sliding groove form a sliding pair. A first support platform 12 is provided at the bottom of the second slide rail 9. The first support platform 12 is connected to one side of the worktable 2. The piston rod of any cylinder 10 faces the lower pressure plate 7. In any two adjacent cylinders 10, the front end of the output shaft of the rear cylinder 10 is connected to the tail end of the front cylinder 10. The front end of the output shaft of the foremost cylinder 10 is connected to one side of the lower pressure plate 7. The piston rod of any cylinder 10 is parallel to the second slide rail 9.

[0020] Furthermore, the number of cylinders 10 is three.

[0021] Furthermore, the other end of the first slide rail 6 extends to the outside of the worktable 2, and a second support platform 13 is provided on the other side of the worktable 2. The second support platform 13 is located below the first slide rail 6.

[0022] Furthermore, the frame 1 also includes a base 14 and supports 15. The base 14 is located on the lower side of the workbench 2, and there are four supports 15, which are located between the workbench 2 and the equipment platform 3.

[0023] Work process:

[0024] This mechanism is installed on the main unit of an upsetting testing machine or a rapid upsetting testing machine. Cylinder 10 is connected to an air source, and the control terminal of cylinder 10 and the control terminal of drive device 4 are respectively connected to the output terminal of a controller.

[0025] The lower pressure plate 7 is provided with a number of sample placement positions equal to the number of cylinders 10 plus one. The sample placement positions are arranged at intervals along the length of the first slide rail 6. The sample to be tested is placed on the lower pressure plate 7 in sequence. The lower pressure plate 7 is pushed in stages by multiple cylinders 10, and the sample on the lower pressure plate 7 is pushed to the lower pressure head 5 in sequence, so that the sample 20 is subjected to pressure by the lower pressure head 5 in sequence. The cylinders 10 and the lower pressure plate 7 are both set on the coaxial slide rail, which has an accurate guiding effect on the movement of the sample 20.

[0026] The first sliding block 8 and the second sliding block 11 are selected as load-bearing sliders, and the first slide rail 6 and the second slide rail 9 are selected as load-bearing slide rails. The load-bearing sliders and the load-bearing slide rails can bear a large test force.

[0027] The selection of three cylinders (10) corresponding to four workstations provides good continuous testing capability, while avoiding excessive length and space occupation.

[0028] The drive device 4, the pressure plate 7, and the controller described in this utility model all adopt existing technologies and will not be described in detail here.

Claims

1. A multi-station sample delivery mechanism for a top-impact process, characterized by: The utility model provides a kind of equipment platform, including a rack (1), the lower portion of the rack (1) is provided with a workbench (2), the upper portion of the rack (1) is provided with a device platform (3), the upper side of the device platform (3) is provided with a driving device (4), the middle part of the device platform (3) is provided with a device hole, the output shaft of the driving device (4) is downward and extends to the below of the device platform (3), the lower end of the output shaft of the driving device (4) is provided with a lower pressing head (5), the upper side of the workbench (2) is provided with two first sliding rails (6) along its length direction, two the first sliding rail (6) is parallelly provided, the upper side of two the first sliding rail (6) is provided with lower pressing disc (7), the lower pressing disc (7) is provided below the lower pressing head (5), the bottom of the lower pressing disc (7) is provided with two first sliding blocks (8), the bottom of any one first sliding block (8) is provided with first sliding groove, the first sliding rail (6) is respectively matched in the first sliding groove, the first sliding groove and the first sliding rail (6) form sliding pair, the one end of any one first sliding rail (6) is provided with second sliding rail (9) along its extension line, the upper side of the second sliding rail (9) is provided with at least two air cylinders (10), the bottom of any one air cylinder (10) is provided with second sliding block (11), the bottom of the second sliding block (11) is provided with second sliding groove, the second sliding rail (9) is matched in the second sliding groove, the second sliding rail (9) and the second sliding groove form sliding pair, the bottom of the second sliding rail (9) is provided with first support table (12), the first support table (12) is connected with the side of the workbench (2), the piston rod of any one air cylinder (10) is all towards the lower pressing disc (7), in any adjacent two air cylinders (10), the front end of the output shaft of the air cylinder (10) of rear side is connected with the tail of the air cylinder (10) of front side, the front end of the output shaft of the air cylinder (10) of most front end is connected with one side of the lower pressing disc (7), the piston rod of any one air cylinder (10) is parallel to the second sliding rail (9).

2. A multi-station sample delivery mechanism for a top-impact process according to claim 1, wherein: The number of the air cylinder (10) is three.

3. A multi-station sample delivery mechanism for a top-impact process as defined in claim 1, wherein: The other end of the first sliding rail (6) extends to the outside of the workbench (2), the other side of the workbench (2) is provided with second support table (13), the second support table (13) is provided below the first sliding rail (6).

4. A multi-station sample delivery mechanism for a top-impact process as defined in claim 1, wherein: The rack (1) further includes base (14) and support (15), the base (14) is provided below the workbench (2), the number of the support (15) is four, the support (15) is provided between the workbench (2) and the device platform (3).