Plate production equipment with quick splicing structure
By introducing adjustment and connection devices and height adjustment devices into the sheet metal production equipment, the problems of inconvenient installation and disassembly of cutting wires and insufficient precision have been solved, enabling rapid splicing of cutting wires and real-time tension adjustment, thereby improving cutting accuracy and efficiency.
Patent Information
- Application Number
- CN202422730580.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The cutting wires of existing cement board horizontal and vertical cutting machines are inconvenient to install, disassemble and replace, and the cutting accuracy is affected by the tightness and is difficult to adjust quickly.
A sheet metal production equipment with a rapid splicing structure was designed. By adjusting the connecting device and the height adjustment device, the rapid splicing and tension adjustment of the cutting wires can be achieved. The tension of the cutting wires is detected by a tension detector, and the height and spacing of the cutting wires are adjusted by a winding motor and a lifting cylinder.
It enables rapid installation and removal of the cutting wire, improving cutting accuracy and efficiency. It can adjust the tension and height of the cutting wire in real time during the cutting process to ensure cutting quality.
Smart Images

Figure CN223790709U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aerated concrete panel production, and more specifically, to a panel production equipment with a rapid splicing structure. Background Technology
[0002] Autoclaved aerated concrete (AAC) panels are produced by cutting the AAC panels into uniform shapes using a longitudinal or transverse cutting machine before they have fully solidified after being poured into a production mold.
[0003] A search revealed an existing patent (application number: CN201510057732.9) disclosing a vertical cement board cutting machine, belonging to the field of construction equipment. It includes a conveying mechanism mounted on a frame and a vertical cutting unit. The conveying mechanism comprises a main conveying unit and an auxiliary conveying unit, with the auxiliary conveying unit positioned above the frame and adjustable vertically along the frame. The main conveying unit is positioned below the auxiliary conveying unit. The vertical cutting unit is located behind the conveying mechanism and includes upper and lower fixed frames and multiple cutting wires spaced apart and tensioned between the upper and lower frames. A water supply pipe is located above the cutting wires, with openings at the contact points between the water supply pipe and the cutting wires. By installing a water supply pipe above the cutting wires, water is sprayed onto each cutting wire in real time during the cutting machine's operation, promptly removing adhering substances such as sand from the cutting wires through water spraying, thus preventing their impact on subsequent cutting. The inventors discovered the following problems with the existing technology during the development of this utility model:
[0004] The cutting wires of existing cement board horizontal and vertical cutting machines are not easy to install and disassemble. When a cutting wire breaks, it is not easy to replace it quickly. After the wire is installed, the tension of the cutting wire needs to be manually adjusted. However, this connection and adjustment method cannot be adjusted at any time during use, and the tension affects the cutting accuracy of aerated concrete boards.
[0005] Therefore, a board production equipment with a rapid splicing structure is proposed to address the above problems. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a board production equipment with a rapid splicing structure to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a board production equipment with a rapid splicing structure, including a connecting top plate, multiple sets of connecting columns arranged on both sides below the connecting top plate, and a conveying base connected below the connecting columns, and a board conveyor belt arranged inside the conveying base.
[0008] An adjusting connecting device is provided on one side of the connecting column, and a height adjusting device is provided on the inner side of the connecting column. A connecting support plate is provided at the connection between the connecting column and the height adjusting device. A tension detector is provided between the adjusting connecting device and the height adjusting device, and a tension detection wheel is provided on the tension detector. A cutting wire is connected between the two sets of adjusting connecting devices, and a fixed connecting column is provided at both ends of the cutting wire.
[0009] Preferably, the adjusting connection device includes a winding wheel and a winding motor, and the winding motor is provided with a drive shaft, one end of which passes through the winding wheel and connects to the connecting column. The outer side of the winding wheel is provided with a plug-in connection hole, and a connecting bearing is provided at the connection between the drive shaft and the connecting column.
[0010] Preferably, the height adjustment device includes a lifting cylinder and a connecting support frame, and the connecting support frame is connected to the top of the lifting cylinder, and a guide wheel is provided on the top of the connecting support frame.
[0011] Preferably, a fixed wheel is provided below the guide wheel, and a fixed wheel connecting frame is connected between the guide wheel and the connecting support frame. The fixed wheel is a concave wheel structure with an "I" cross section, and a gap is formed between the guide wheel and the fixed wheel to allow the fixed connecting column to pass through.
[0012] Preferably, one end of the fixed connecting post is provided with a plug, and the plug and the plug-in connection hole are fitted together. The fixed connecting post is provided with a fixed thread groove away from the plug, and a fixed bolt is threadedly connected to the fixed thread groove.
[0013] Preferably, a wire connection groove is provided on one side of the fixed connecting column, and the wire connection groove is connected to the fixed thread groove, and the cutting wire is inserted into the wire connection groove.
[0014] The technical effects and advantages of this utility model are as follows:
[0015] 1. Compared with the existing technology, this board production equipment with a rapid splicing structure can quickly splice cutting wires onto the board production equipment. The cutting wire is inserted into the wire connection groove and moves towards the wire connection groove in the fixed thread groove by rotating the fixing bolt. The fixing bolt presses the cutting wire in the fixed thread groove, thereby completing the connection between the cutting wire and the fixed connection post. The cutting wire is then inserted into a set of winding rollers through the plug on the fixed connection post at one end. The cutting wire passes sequentially between the tension detection wheel on the tension detector and the guide wheel and fixed wheel on the height adjustment device. Then, the fixed connection post at the other end of the cutting wire is inserted into the tension detector, the height adjustment device, and the winding roller, which are parallel to it.
[0016] 2. Compared with existing technologies, this board production equipment with a rapid splicing structure can adjust the height and tension of the cutting wires during the cutting process. A height adjustment device is used to adjust the cutting spacing and height. A lifting cylinder drives the support frame and its connected guide wheels to move up and down, thereby changing the height of the cutting wires and the spacing between each cutting wire. During the cutting process, a tension detector detects the tension of the cutting wires, and a winding motor drives the winding wheel to rotate through the drive shaft. One end of the drive shaft rotates on the connecting column through a connecting bearing, and the cutting wires are tensioned during the winding process, thereby adjusting the tension of the cutting wires. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the tension testing instrument of this utility model.
[0019] Figure 3 This is a schematic diagram of the structure of the winding wheel of this utility model.
[0020] Figure 4 This is a schematic diagram of the height adjustment device of this utility model.
[0021] Figure 5 This is a structural schematic diagram of the fixed connection column of this utility model.
[0022] Figure 6 This is a structural schematic diagram of one end of the fixed connecting column of this utility model.
[0023] The attached diagram is labeled as follows: 1. Connecting top plate; 2. Conveying base; 3. Connecting column; 4. Adjusting connecting device; 5. Height adjusting device; 6. Tension detector; 7. Cutting wire; 8. Fixed connecting column; 21. Sheet conveyor belt; 41. Rewinding wheel; 411. Insertion connecting hole; 42. Rewinding motor; 421. Drive shaft; 43. Connecting bearing; 51. Lifting cylinder; 52. Connecting support frame; 53. Guide wheel; 54. Fixed wheel connecting frame; 55. Fixed wheel; 56. Connecting support plate; 61. Tension detection wheel; 81. Insert plug; 82. Fixed threaded groove; 83. Fixed bolt; 84. Wire connecting groove. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1
[0026] As attached Figures 1 to 2 The sheet metal production equipment shown includes a connecting top plate 1, multiple sets of connecting columns 3 arranged on both sides below the connecting top plate 1, and a conveying base 2 connected below the connecting columns 3, and a sheet metal conveyor belt 21 is provided inside the conveying base 2.
[0027] An adjusting connecting device 4 is provided on one side of the connecting column 3, and a height adjusting device 5 is provided on the inner side of the connecting column 3. A connecting support plate 56 is provided at the connection between the connecting column 3 and the height adjusting device 5. A tension detector 6 is provided between the adjusting connecting device 4 and the height adjusting device 5, and a tension detection wheel 61 is provided on the tension detector 6. A cutting wire 7 is connected between the two sets of adjusting connecting devices 4, and a fixed connecting column 8 is provided at both ends of the cutting wire 7.
[0028] In this configuration, multiple sets of connecting columns 3 are evenly connected between the connecting top plate 1 and the conveying base 2. The semi-shaped aerated concrete panels are moved and conveyed by the panel conveyor belt 21 on the conveying base 2. Multiple sets of cutting wires 7 cut the aerated concrete panels into uniform aerated concrete panels. The cutting wires 7 can be connected between two sets of adjusting connecting devices 4 through the fixed connecting columns 8 at both ends. The cutting wires 7 pass through the tension detection wheel 61 on the tension detector 6 and the height adjustment device 5 in sequence. The tension detector 6 detects the tension of the cutting wires 7. The tension detector 6 and the tension detection wheel 61 are tension sensors of model JZHL-M1.
[0029] Example 2
[0030] Based on Example 1, the solution in Example 1 will be further described in detail below with reference to the specific working method, such as... Figures 1 to 6 As shown below, see details:
[0031] In a preferred embodiment, the adjusting connection device 4 includes a winding wheel 41 and a winding motor 42, and the winding motor 42 is provided with a drive shaft 421. One end of the drive shaft 421 passes through the winding wheel 41 and connects to the connecting column 3. The outer side of the winding wheel 41 is provided with a plug-in connection hole 411, and a connecting bearing 43 is provided at the connection between the drive shaft 421 and the connecting column 3. Furthermore, the adjusting connection device 4 is used to connect and tighten the cutting wire 7. The winding motor 42 drives the winding wheel 41 to rotate through the drive shaft 421, and one end of the drive shaft 421 rotates on the connecting column 3 through the connecting bearing 43.
[0032] In a preferred embodiment, the height adjustment device 5 includes a lifting cylinder 51 and a connecting support frame 52, with the connecting support frame 52 connected to the top of the lifting cylinder 51 and a guide wheel 53 provided on the top of the connecting support frame 52; furthermore, the height adjustment device 5 is used to adjust the cutting spacing and height, and the lifting cylinder 51 drives the support frame 52 and the guide wheel 53 connected thereto to move up and down.
[0033] In a preferred embodiment, a fixed wheel 55 is provided below the guide wheel 53, and a fixed wheel connecting frame 54 is connected between the guide wheel 53 and the connecting support frame 52. The fixed wheel 55 is a concave wheel structure with an "I" cross section, and a gap is formed between the guide wheel 53 and the fixed wheel 55 for the fixed connecting post 8 to pass through. Furthermore, the fixed wheel 55 moves with the lifting and lowering of the connecting support frame 52 through the fixed wheel connecting frame 54, while the cutting wire 7 and the fixed connecting post 8 connected to one end pass between the guide wheel 53 and the fixed wheel 55, and the guide wheel 53 and the fixed wheel 55 fix and limit the cutting wire 7, thereby preventing the cutting wire 7 from deviating during cutting.
[0034] In a preferred embodiment, one end of the fixed connecting post 8 is provided with a plug 81, and the plug 81 is fitted into the plug connection hole 411. The fixed connecting post 8 is provided with a fixed thread groove 82 away from the plug 81, and the fixed thread groove 82 is threadedly connected to a fixing bolt 83. Furthermore, the cutting wire 7 is inserted into the plug connection holes 411 on the two sets of winding wheels 41 through the plugs 81 on the fixed connecting posts 8 at both ends, and the cutting wire 7 is tightened by the rotation of the two sets of winding wheels 41, thereby making the cutting wire 7 taut and facilitating the cutting of the concrete slab.
[0035] In a preferred embodiment, a wire connection groove 84 is provided on one side of the fixed connecting post 8, and the wire connection groove 84 is connected to the fixed thread groove 82. The cutting wire 7 is inserted into the wire connection groove 84. Furthermore, the cutting wire 7 is inserted into the wire connection groove 84, and moves in the direction of the wire connection groove 84 within the fixed thread groove 82 by rotating the fixing bolt 83, thereby pressing the cutting wire 7 within the fixed thread groove 82 by the fixing bolt 83, thus completing the connection between the cutting wire 7 and the fixed connecting post.
[0036] The working process of this utility model is as follows: First, the cutting wire 7 is inserted into the wire connection groove 84, and moves towards the wire connection groove 84 in the fixed thread groove 82 by rotating the fixing bolt 83, thereby pressing the cutting wire 7 in the fixed thread groove 82 by the fixing bolt 83, thus completing the connection between the cutting wire 7 and the fixed connecting post. The cutting wire 7 is inserted into a set of winding rollers 41 through the plug 81 on the fixed connecting post 8 at one end. The cutting wire 7 passes through the tension detection roller 61 on the tension detector 6 and the guide roller 53 and fixed roller 55 on the height adjustment device 5 in sequence. Then, the fixed connecting post 8 at the other end of the cutting wire 7 is inserted into the tension detector 6, the height adjustment device 5 and the winding roller 41 parallel to it. The cutting wire 7 can be tightened by the rotation of the two sets of winding rollers 41, thereby making the cutting wire 7 taut, which is convenient for cutting concrete slabs.
[0037] The height adjustment device 5 can be used to adjust the cutting spacing and height. The lifting cylinder 51 drives the support frame 52 and the guide wheel 53 connected to it to move up and down. The lifting cylinder 51 drives the support frame 52 and the guide wheel 53 connected to it to move up and down, thereby changing the height of the cutting wire 7 and the spacing between each cutting wire 7.
[0038] The semi-formed aerated concrete panels are moved and conveyed on the panel conveyor belt 21 on the conveyor base 2, and the aerated concrete panels are cut into uniform aerated concrete panels by multiple sets of cutting wires 7. During the cutting process, the cutting wires 7 are fixed and limited by the guide wheel 53 and the fixed wheel 55 to prevent the cutting wires 7 from deviating during cutting.
[0039] During the cutting process, the tension of the cutting wire 7 is detected by the tension detector 6, and the winding motor 42 drives the winding wheel 41 to rotate through the drive shaft 421. One end of the drive shaft 421 rotates on the connecting column 3 through the connecting bearing 43, and the cutting wire 7 is tensioned during the winding process of the winding wheel 41, thereby adjusting the tension of the cutting wire 7. The above is the working principle of this kind of board production equipment with a rapid splicing structure.
Claims
1. A panel production apparatus having a rapid splicing structure, comprising a connecting roof (1), characterized in that: Multiple sets of connecting columns (3) are arranged on both sides below the connecting top plate (1), and a conveying base (2) is connected below the connecting columns (3), and a plate conveying belt (21) is provided inside the conveying base (2). An adjusting connecting device (4) is provided on one side of the connecting column (3), and a height adjusting device (5) is provided on the inner side of the connecting column (3). A connecting support plate (56) is provided at the connection between the connecting column (3) and the height adjusting device (5). A tension detector (6) is provided between the adjusting connecting device (4) and the height adjusting device (5), and a tension detection wheel (61) is provided on the tension detector (6). A cutting wire (7) is connected between the two sets of adjusting connecting devices (4), and a fixed connecting column (8) is provided at both ends of the cutting wire (7).
2. The panel production apparatus having a quick splicing structure according to claim 1, characterized in that: The adjusting connection device (4) includes a winding wheel (41) and a winding motor (42), and the winding motor (42) is provided with a drive shaft (421), and one end of the drive shaft (421) passes through the winding wheel (41) and is connected to the connecting column (3). The outer side of the winding wheel (41) is provided with a plug-in connection hole (411), and a connecting bearing (43) is provided at the connection between the drive shaft (421) and the connecting column (3).
3. The panel production apparatus having a quick splicing structure according to claim 2, characterized in that: The height adjustment device (5) includes a lifting cylinder (51) and a connecting support frame (52), and the connecting support frame (52) is connected to the top of the lifting cylinder (51), and a guide wheel (53) is provided on the top of the connecting support frame (52).
4. The apparatus according to claim 3, wherein: A fixed wheel (55) is provided below the guide wheel (53), and a fixed wheel connecting frame (54) is connected between the guide wheel (53) and the connecting support frame (52). The fixed wheel (55) is a concave wheel structure with an "I" cross section, and a gap is formed between the guide wheel (53) and the fixed wheel (55) for the fixed connecting column (8) to pass through.
5. The apparatus for manufacturing a panel having a quick splicing structure according to claim 1, wherein: One end of the fixed connecting post (8) is provided with a plug (81), and the plug (81) is fitted into the plug connection hole (411). The fixed connecting post (8) is provided with a fixed thread groove (82) away from the plug (81), and the fixed thread groove (82) is threaded with a fixing bolt (83).
6. The apparatus for manufacturing a panel having a quick splicing structure according to claim 5, wherein: The fixed connecting column (8) has a wire connecting groove (84) on one side, and the wire connecting groove (84) is connected to the fixed thread groove (82). The cutting wire (7) is inserted into the wire connecting groove (84).
Citation Information
Patent Citations
Vertical cutting machine for cement board
CN104589519A