Three-dimensional cold storage plate machining mold

By designing a three-dimensional cold storage panel processing mold and utilizing the cooperation of a crane support frame and mold components, multiple sets of cold storage panels can be filled simultaneously, solving the problem of low production efficiency in existing technologies and improving production efficiency.

CN223790882UActive Publication Date: 2026-01-13CHANGZHOU XIANDENG MASCH MFG CO LTD
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Patent Information

Application Number
CN202520075100.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-01-13
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing cold storage panel molds can only process one set of cold storage panels at a time when filling insulation material, resulting in low production efficiency and the inability to process multiple sets of cold storage panels simultaneously.

Method used

The system employs a three-dimensional cold storage panel processing mold, including a crane support frame, mold components, and auxiliary components. The upper mold is driven by a hydraulic cylinder to descend and press the cold storage panel. The movement direction is restricted by the meshing of the driven gear and rack. The pulling and locking operations of the template are achieved through moving blocks and rollers, enabling the simultaneous filling of multiple sets of cold storage panels.

Benefits of technology

This technology enables the simultaneous filling of multiple cold storage panels, reducing the time spent on loading and unloading panels and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a three-dimensional cold storage plate machining mold, and belongs to the technical field of cold storage plate machining. The device mainly comprises a crane support frame, the mold assembly is arranged on the traveling crane supporting frame and comprises at least two sets of fixing frames, and the fixing frames are installed at the bottom of the traveling crane supporting frame; the bases are mounted at the bottom of the fixing frame; the at least two groups of mold carrying plates are arranged on the base in a sliding manner; the at least two groups of supporting plates are mounted on the two sides of the mold carrying plate; and the at least two groups of trailer blocks are arranged at one end of the mold carrying plate. According to the three-dimensional cold storage plate machining mold, through the arrangement of the mold assembly, the number of stations for containing the cold storage plates is increased, then when multiple sets of cold storage plates are filled, the multiple sets of cold storage plates can be placed at a time, it is avoided that the time for taking and placing the cold storage plates is prolonged, and the effect that the multiple sets of cold storage plates can be placed at a time is achieved.
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Description

Technical Field

[0001] This application relates to the field of cold storage panel processing technology, specifically a three-dimensional cold storage panel processing mold. Background Technology

[0002] Cold storage panels, also known as cold storage insulation panels, are prefabricated panels with fixed length, width, and height dimensions. They are typically made of two layers of metal panels (such as color steel plates or stainless steel plates) and an insulation material (such as polystyrene, polyurethane, or polyethylene) in between, through a specific process. This structure gives cold storage panels not only excellent thermal insulation performance but also good strength and durability.

[0003] In the existing technology, when filling the cold storage panel mold with insulation material, the cold storage panel with the opening facing upward is usually placed on top of the mold. Then the upper mold is closed downward, and at the same time, the nozzle of the foaming machine is moved downward until it is inside the opening of the cold storage panel. Then the insulation material is injected into the cold storage mold to fill it until the foam material solidifies, and then it is transported to the subsequent process.

[0004] However, in the existing technology, this filling method can only fill one set of cold storage panels at a time. When faced with multiple sets of cold storage panels, multiple sets of cold storage panels cannot be placed at the same time. It can only wait for the previous set of cold storage panels to be filled and solidified before it is transported out, and then the subsequent cold storage panels are placed into the mold and filled. During this process, the time for taking out and placing cold storage panels and for closing and opening the mold is relatively long, which increases the idle time of equipment and manpower, resulting in low production efficiency.

[0005] Therefore, it is necessary to provide a three-dimensional cold storage panel processing mold to solve the above problems.

[0006] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Summary of the Invention

[0007] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is to provide a three-dimensional cold storage panel processing mold that can place multiple sets of cold storage panels at one time.

[0008] The technical solution adopted by this application to solve its technical problem is: a three-dimensional cold storage panel processing mold, including a crane support frame; a mold assembly, the mold assembly is set on the crane support frame, the mold assembly includes: at least two sets of fixing frames, the fixing frames are installed at the bottom of the crane support frame; at least two sets of bases, the bases are installed at the bottom of the fixing frames; at least two sets of carrying templates, the carrying templates are slidably set on the bases; at least two sets of support plates, the at least two sets of support plates are installed on both sides of the carrying templates; at least two sets of trailer blocks, the trailer blocks are set at one end of the carrying templates.

[0009] Furthermore, a crane is slidably mounted on the crane support frame, a load-bearing frame is mounted on the crane, and a storage box is mounted on the load-bearing frame.

[0010] Furthermore, the mold assembly is provided with auxiliary components, which include at least two sets of hydraulic cylinders mounted on a fixed frame. Straight rods are installed at the output ends of the hydraulic cylinders, and upper molds are installed at the bottom of the straight rods.

[0011] Furthermore, two sets of rotating shafts are rotatably mounted on the fixed frame, and at least two sets of driven gears are fixedly sleeved on the rotating shafts. At least two sets of driven racks are mounted on the upper mold, and the driven racks and driven gears are meshed together.

[0012] Furthermore, at least two sets of moving blocks are slidably arranged on both sides of the fixed frame, and rotating rods are rotatably installed on each of the at least two sets of moving blocks, with a roller fixedly sleeved at one end of the rotating rod.

[0013] Furthermore, at least two sets of connecting blocks are installed on both sides of the upper mold.

[0014] The beneficial effects of this application are: the three-dimensional cold storage panel processing mold provided by this application increases the number of workstations for placing cold storage panels by setting the mold components, so that when facing multiple sets of cold storage panels, multiple sets of cold storage panels can be placed at one time, avoiding the increase in the time for picking up and placing cold storage panels, and achieving the effect of placing multiple sets of cold storage panels at one time.

[0015] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description

[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.

[0017] In the attached diagram:

[0018] Figure 1 This is an overall schematic diagram of a three-dimensional cold storage panel processing mold according to this application;

[0019] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0020] Figure 3 for Figure 1 Enlarged view of point B in the middle;

[0021] Figure 4 for Figure 1 A schematic diagram of the overall structure of the middle section;

[0022] Figure 5 for Figure 4 Enlarged view of point C in the middle;

[0023] The following are the labeling elements in the figure:

[0024] 1. Crane support frame;

[0025] 2. Mold assembly; 21. Fixing frame; 22. Carrying template; 23. Trailer block; 24. Base; 25. Support plate; 26. Storage box; 27. Bearing frame;

[0026] 3. Auxiliary components; 31. Hydraulic cylinder; 32. Straight rod; 33. Upper die; 34. Driven rack; 35. Rotating shaft; 36. Driven gear; 37. Connecting block; 38. Hook;

[0027] 4. Moving block; 41. Rotating rod. Detailed Implementation

[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0030] like Figures 1-2 As shown, this application provides a three-dimensional cold storage panel processing mold, including a crane support frame 1, and a mold assembly 2 is provided at the bottom of the crane support frame 1. The mold assembly 2 is used to place the cold storage panel, specifically:

[0031] The mold assembly 2 includes multiple sets of fixing frames 21 fixedly installed at the bottom of the crane support frame 1. At the same time, a base 24 is fixedly installed at the bottom of each set of fixing frames 21. Three sets of templates 22 are placed on the base 24 and the three sets of templates 22 are stacked on the base 24.

[0032] like Figure 5As shown, multiple sets of support plates 25 are fixedly installed on both sides of the three sets of templates 22. The upper end of the support plate 25 is higher than the upper surface of the template 22, so that when the three sets of templates 22 are stacked, the support plates 25 can support the three sets of templates 22 in sequence. A certain gap is left between the three sets of templates 22, which is used to place the cold storage panels. Therefore, the three sets of cold storage panels can be placed on the three sets of templates 22 respectively.

[0033] like Figure 2 As shown, a trailer block 23 is provided at one end of each of the three sets of loading templates 22, so that when placing or removing the cold storage panels, the trailer block 23 can be connected to the external pull-out mechanism and the corresponding loading template 22 can be pulled out.

[0034] Meanwhile, an auxiliary component 3 is provided on the mold assembly 2, which is used to assist in the extraction of the template 22 when it is pulled out.

[0035] like Figure 1 and Figure 3 As shown, the auxiliary component 3 includes multiple sets of hydraulic cylinders 31 fixedly installed on the top of the fixed frame 21. A straight rod 32 is fixedly installed at the output end of the hydraulic cylinder 31, and an upper mold 33 is fixedly installed at the bottom of the straight rod 32.

[0036] Then, driven by the hydraulic cylinder 31, the straight rod 32 drives the upper mold 33 to move up and down, and when it descends, it can fit with the cold storage plate placed on the uppermost loading template 22, and then perform a mold locking operation on the three stacked loading templates 22 by pressing.

[0037] Meanwhile, two sets of rotating shafts 35 are rotatably mounted on the fixed frame 21, and multiple sets of driven gears 36 are fixedly sleeved on the rotating shafts 35. Multiple sets of driven racks 34 are fixedly mounted on the upper mold 33. The driven racks 34 and the driven gears 36 are meshed and connected. Thus, during the up and down movement of the upper mold 33, the driven racks 34 drive the driven gears 36 to rotate, thereby restricting the movement direction of the upper mold 33.

[0038] Meanwhile, a trolley (not shown in the figure) is slidably mounted on the trolley support frame 1. A bearing frame 27 is fixedly installed on the top of the trolley. A storage box 26 is installed on the top of the bearing frame 27. The storage box 26 stores insulation material. In this application, the insulation material is polyurethane.

[0039] It should be noted that the storage box 26 is connected to the filling tube, and a pump body is provided between the filling tube and the storage box 26 to facilitate the introduction of the insulation material in the storage box 26 into the filling tube;

[0040] In this application, the cold storage panel is a box-shaped structure made of steel plates, and an opening is provided on the short side of the cold storage panel. This opening is used to inject insulation material into the interior of the box-shaped structure to achieve the insulation performance of the cold storage panel. At the same time, the filling tube can be driven by the drive mechanism to penetrate from the opening to the other end of the cold storage panel. Driven by the drive mechanism, it slowly moves from the other end of the cold storage panel to the opening. During the movement, the cold storage panel is continuously filled with insulation material until the filling tube exits the cold storage panel. This continuous filling method, which starts from the end and moves backward while filling, effectively solves the problem of the density in the middle being greater than that at both ends (uneven density) compared to the fixed filling in the middle of the prior art. In addition, during the natural flow process, a large number of air bubbles are generated and trapped inside, which leads to a decrease in the insulation performance of the cold storage panel and an uneven appearance.

[0041] In this embodiment, the driving mechanism for driving the filling tube to move can be a cylinder-driven telescopic mechanism or other reciprocating motion mechanism. As long as it can achieve the above function, it is not limited in this application.

[0042] like Figures 4-5 As shown, three sets of moving blocks 4 are slidably arranged on both sides of the fixed frame 21 along the vertical direction, and the three sets of moving blocks 4 correspond to the three sets of loading templates 22 respectively.

[0043] Meanwhile, multiple sets of connecting blocks 37 are fixedly installed on both sides of the upper mold 33. A first buckle is provided on the connecting block 37. A hook 38 is slidably provided inside the first buckle. The hook 38 has two sets of hook ends. In the initial state, the hook end located at the upper end is hooked on the first buckle under its own weight.

[0044] Meanwhile, each of the three sets of movable blocks 4 is provided with a second buckle corresponding to the hook end, so that when the movable block 4 moves upward, the hook 38 can be pulled to move synchronously, and the hook end at the lower end of the hook 38 can hook up the second buckle from the lower end, thereby driving the movable block 4 to move upward.

[0045] Furthermore, a rotating rod 41 is rotatably installed on each of the three sets of moving blocks 4. One end of the rotating rod 41 is fixedly fitted with a roller (not shown in the figure). In the initial state, the three sets of rollers are located below the three sets of carrying templates 22 and are separated from the three sets of carrying templates 22. When the moving block 4 moves upward, it can drive it to abut against the bottom of the carrying template 22 and push the carrying template 22 to move upward. At this time, the roller is in rolling connection with the bottom of the carrying template 22, so the carrying template 22 can be easily pulled at this time.

[0046] In this application, a similar hook structure is provided between the two sets of moving blocks 4, which can also drive the corresponding template 22 to move, thereby separating the mutually attached templates 22 and changing the initial sliding connection to a rolling connection, so as to facilitate the pulling of the template 22.

[0047] For ease of explanation, the three sets of templates 22 in the separated state are defined as the pulled-out state, while the three sets of templates 22 in the stacked state are defined as the locked-out state.

[0048] In summary, before use, adjust the three sets of templates 22 to the pull-out state, and then use the external pull-out mechanism to pull out the three sets of templates 22 that are in the pull-out position on the multiple sets of fixed frames 21 in sequence. Place the cold storage panel on the template 22 and make the opening of the cold storage panel face inward. Then the pull-out mechanism will reset the three sets of templates 22 in sequence and adjust the template 22 to the locked state.

[0049] Subsequently, the cold storage panel on the upper template 22 is continuously filled with material from the end part, while retracting, and the opening of the cold storage panel is closed after the filling is completed.

[0050] After the three sets of templates 22 have been filled with material, start the crane to move the support frame 27 and storage box 26 to other fixed frames 21, and then perform the filling operation again.

[0051] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A stereoscopic cold storage plate processing mold, characterized in that: The utility model relates to a kind of mould assembly and auxiliary assembly for truck, including: Travelling crane support frame (1); Mould assembly (2), the mould assembly (2) is arranged on the travelling crane support frame (1), the mould assembly (2) includes: At least two groups of fixed frame (21), the fixed frame (21) is installed at the bottom of the travelling crane support frame (1); At least two groups of pedestal (24), the pedestal (24) is installed at the bottom of the fixed frame (21); At least two groups of load mould plate (22), the load mould plate (22) is slidably arranged on the pedestal (24); At least two groups of support plate (25), at least two groups of the support plate (25) are installed on the both sides of the load mould plate (22); At least two groups of trailer block (23), the trailer block (23) is arranged in one end of the load mould plate (22).

2. The three-dimensional plate processing mold for a cold storage according to claim 1, characterized in that: The travelling crane is slidably arranged on the travelling crane support frame (1), the load bearing frame (27) is installed on the travelling crane, and the storage box (26) is installed on the load bearing frame (27).

3. The three-dimensional plate processing mold for a cold storage according to claim 1, characterized in that: Auxiliary assembly (3) is arranged on the mould assembly (2), and the auxiliary assembly (3) includes at least two groups of hydraulic cylinders (31) installed on the fixed frame (21), and the output end of the hydraulic cylinder (31) is installed with straight rod (32), and the bottom of the straight rod (32) is installed with upper die (33).

4. The three-dimensional plate processing mold for a cold storage according to claim 3, characterized in that: Two groups of rotating shafts (35) are rotatably installed on the fixed frame (21), at least two groups of driven gears (36) are fixedly sleeved on the rotating shaft (35), at least two groups of driven racks (34) are installed on the upper die (33), and the driven rack (34) and the driven gear (36) are engagedly connected.

5. The three-dimensional plate processing mold for a cold storage according to claim 3, characterized in that: At least two groups of moving blocks (4) are slidably arranged on the both sides of the fixed frame (21), and at least two groups of the moving blocks (4) are rotatably installed with rotating rod (41), and the one end of the rotating rod (41) is fixedly sleeved with gyro wheel.

6. The three-dimensional plate processing mold for a cold storage according to claim 4, characterized in that: At least two groups of connecting blocks (37) are installed on the both sides of the upper die (33).