Scattering corn tabletting device

By installing a dispersing component in the corn flaking device, a motor-driven bidirectional lead screw drives a moving plate to slide, dispersing the corn kernels and guiding them into the flaking area. This solves the blockage problem caused by corn kernel accumulation, improving flaking efficiency and equipment stability.

CN223791067UActive Publication Date: 2026-01-13GANSU SHENGLONG XINLIANG AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520309620.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-01-13
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

Existing corn flaking equipment may cause corn kernels to accumulate at the feed inlet or flaking area before flaking, affecting the uniform entry of materials, resulting in reduced flaking efficiency, and may even cause blockage problems, affecting the continuous operation of the equipment.

Method used

A corn flaking device with a dispersible mechanism was designed. The dispersible component includes a dispersible chamber, a moving frame, a motor, a funnel, a bidirectional lead screw, a moving plate, and an inclined plate. The motor drives the bidirectional lead screw to slide the moving plate, dispersing the corn kernels. The inclined plate guides the corn into the flaking area, preventing accumulation and blockage.

Benefits of technology

It effectively prevents corn kernels from accumulating at the feed inlet or tableting area, ensuring uniform material intake, improving tableting efficiency, avoiding blockages, and guaranteeing continuous operation of the equipment and uniform tableting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of corn tabletting, in particular to a scattering corn tabletting device which comprises a bottom frame, the device further comprises a scattering assembly, the scattering assembly is arranged at the top of the bottom frame and comprises a scattering bin, a moving frame, a motor, a funnel, a bidirectional lead screw, a moving plate, a sliding groove and an inclined plate, the scattering bin is connected to the bottom of the bottom frame, the moving frame is connected to the front end of the scattering bin, and the motor is connected to the right end of the moving frame. The output end of the motor extends into the moving frame and is connected with a two-way screw rod, the two-way screw rod is in transmission connection with the moving frame, the left side and the right side of the outer end of the two-way screw rod are in threaded connection with moving plates, and a sliding groove is formed in the rear end of the scattering bin. By arranging the scattering assembly, corns are poured into the funnel, the motor is started, the motor drives the two-way lead screw, the two-way lead screw rotates to drive the two moving plates to slide in the sliding grooves, and therefore the corns are scattered, the problem of blockage caused by corn accumulation is solved, and the corns are guided to be tabletted through the inclined plates.
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Description

Technical Field

[0001] This utility model relates to the field of corn flaking technology, and in particular to a corn flaking device that can break down corn flakes. Background Technology

[0002] A corn flaking device is a specialized piece of equipment used to process corn kernels into thin flakes. Its core function is to break the hydrogen bond structure of corn starch through physical crushing or steam pretreatment combined with mechanical pressure, thereby improving its digestibility and nutritional value. It is mainly used in feed processing, food manufacturing and other fields.

[0003] Existing corn flaking equipment may cause corn kernels to accumulate at the feed inlet or flaking area before flaking, affecting the uniform entry of materials, resulting in reduced flaking efficiency, and may even cause blockage problems, affecting the continuous operation of the equipment.

[0004] Therefore, to address the issue that existing corn flaking devices may cause corn kernels to accumulate at the feed inlet or flaking area before flaking, affecting the uniform entry of materials, leading to reduced flaking efficiency, and even clogging problems that affect the continuous operation of the equipment, a corn flaking device with decongestant can be designed. This involves optimizing the feeding structure, adding a vibrating feeding mechanism or a screw feeding device, ensuring that corn kernels enter the flaking area uniformly and smoothly, avoiding accumulation and clogging problems, improving the working efficiency and stability of the equipment, and guaranteeing the uniformity of flaking quality. Utility Model Content

[0005] To overcome the problem that existing corn flaking devices may cause corn kernels to accumulate at the feed inlet or flaking area before flaking, affecting the uniform entry of materials, resulting in reduced flaking efficiency, and even blockage problems, thus affecting the continuous operation of the equipment.

[0006] The technical solution of this utility model is as follows: a corn flaking device that can be broken down, including a base frame; and a breaking down component. The breaking down component is provided on the top of the base frame. The breaking down component includes a breaking down chamber, a moving frame, a motor, a funnel, a two-way lead screw, a moving plate, a chute, and an inclined plate. The breaking down chamber is connected to the bottom of the base frame. The moving frame is connected to the front end of the breaking down chamber. The motor is connected to the right end of the moving frame. The output end of the motor extends into the interior of the moving frame and is connected to the two-way lead screw. The two-way lead screw is connected to the moving frame in a transmission connection. The moving plate is threaded to the left and right sides of the outer end of the two-way lead screw. A chute is provided at the rear end of the breaking down chamber. The moving plate is slidably connected to the chute. An inclined plate is connected to the rear interior of the base frame. The inclined plate is inclined.

[0007] Preferably, by setting up a dispersing component, corn is poured into the funnel, the motor is started, the motor drives the bidirectional lead screw, the bidirectional lead screw rotates and drives two moving plates to slide in the chute, thereby dispersing the corn and preventing corn from accumulating and causing blockage. The inclined plate guides the corn for tableting, which solves the problem that existing corn tableting devices may cause corn kernels to accumulate at the feed inlet or tableting area before tableting, affecting the uniform entry of materials, resulting in reduced tableting efficiency, and even blockage.

[0008] Preferably, the bottom of the base frame is connected to a base block, and the bottom of the base block has multiple anti-slip grooves at equal intervals.

[0009] Preferably, the front end of the base block has a mounting groove, and a mounting plate is movably connected inside the mounting groove.

[0010] Preferably, a collection frame is connected to the front end of the mounting plate, and a motor is connected to the left end of the bottom frame.

[0011] Preferably, the output end of the motor extends into the bottom frame and is connected to a pressure roller, and the outer end of the pressure roller is provided with toothed grooves at equal intervals.

[0012] Preferably, the pressure roller is driven to the bottom frame, and an auxiliary roller is driven to the front of the inside of the bottom frame. The outer end of the auxiliary roller is provided with toothed grooves at equal intervals.

[0013] Preferably, the auxiliary roller and the pressure roller are connected by a toothed meshing connection, a discharge port is provided on the lower front side of the bottom frame, and a bolt is threadedly connected to the right end of the bottom frame, and the bolt is threadedly connected to the mounting plate.

[0014] The beneficial effects of this utility model are:

[0015] 1. By setting up a dispersing component, corn is poured into the funnel, the motor is started, and the motor drives the double-acting screw. The rotation of the double-acting screw causes two moving plates to slide in the chute, thereby dispersing the corn and preventing corn from accumulating and causing blockage. The inclined plate guides the corn for tableting, which solves the problem that existing corn tableting devices may cause corn kernels to accumulate at the feed inlet or tableting area before tableting, affecting the uniform entry of materials, resulting in reduced tableting efficiency, and even blockage. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the disintegratable corn flaking device of this utility model.

[0017] Figure 2 The diagram shown is a three-dimensional rear view of the disintegratable corn flaking device of this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional bottom view of the disintegratable corn flaking device of this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional side sectional view of the corn flaking device of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Base frame; 21. Dispersing bin; 22. Moving frame; 23. Motor; 24. Funnel; 25. Two-way lead screw; 26. Moving plate; 27. Slide groove; 28. Inclined plate; 31. Bottom block; 32. Mounting groove; 33. Mounting plate; 34. Collection frame; 35. Motor; 36. Pressure roller; 37. Auxiliary roller; 38. Discharge port; 39. Bolt. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figures 1-4 This utility model provides an embodiment of a corn flaking device capable of being broken down, comprising a base frame 1 and a breaking-down assembly. The breaking-down assembly is located at the top of the base frame 1 and includes a breaking-down chamber 21, a moving frame 22, a motor 23, a funnel 24, a bidirectional lead screw 25, a moving plate 26, a chute 27, and an inclined plate 28. The breaking-down chamber 21 is connected to the bottom of the base frame 1, and the moving frame 22 is connected to the front end of the breaking-down chamber 21. The motor 23 is connected to the right end of the moving frame 22, and the output end of the motor 23 extends into the interior of the moving frame 22 and is connected to the bidirectional lead screw 25. The bidirectional lead screw 25 is connected to the moving frame 22 in a transmission connection, and the moving plate 26 is threaded to the left and right sides of the outer end of the bidirectional lead screw 25. The rear end of the dispersing chamber 21 is provided with a chute 27, and the moving plate 26 is slidably connected to the chute 27. The rear side of the bottom frame 1 is connected to an inclined plate 28, which is inclined. By setting the dispersing component, the corn is poured into the funnel 24 and the motor 23 is started. The motor 23 drives the bidirectional lead screw 25. The bidirectional lead screw 25 rotates and drives the two moving plates 26 to slide in the chute 27, thereby dispersing the corn and preventing the corn from accumulating and causing blockage. The inclined plate 28 guides the corn to be tableted, which solves the problem that existing corn tableting devices may cause corn kernels to accumulate at the feed inlet or tableting area before tableting, affecting the uniform entry of materials, reducing tableting efficiency, and even causing blockage.

[0023] Please see Figures 1-4 In this embodiment, a base block 31 is connected to the bottom of the base frame 1. The bottom of the base block 31 has multiple anti-slip grooves 27 at equal intervals. The base block 31 is used to support the base frame 1 and improve the stability of the device. An installation groove 32 is provided at the front end of the base block 31. An installation plate 33 is movably connected inside the installation groove 32. The installation plate 33 is connected to the installation groove 32 to facilitate the collection of corn flakes. A collection frame 34 is connected to the front end of the installation plate 33. A motor 35 is connected to the left end of the base frame 1. The motor 35 is used to assist in the flake pressing of corn.

[0024] Please see Figures 2-4 In this embodiment, the output end of the motor 35 extends into the bottom frame 1 and is connected to a pressure roller 36. The outer end of the pressure roller 36 is provided with equally spaced toothed grooves. The motor 35 drives the pressure roller 36 to rotate, thereby pressing the corn into flakes. The pressure roller 36 is connected to the bottom frame 1. An auxiliary roller 37 is connected to the front side of the bottom frame 1. The outer end of the auxiliary roller 37 is provided with equally spaced toothed grooves. The auxiliary roller 37 cooperates with the pressure roller 36 to press the corn into flakes. The auxiliary roller 37 and the pressure roller 36 are connected by meshing toothed grooves. A discharge port 38 is provided on the lower front side of the bottom frame 1. A bolt 39 is threadedly connected to the right end of the bottom frame 1. The bolt 39 is threadedly connected to the mounting plate 33. The bolt 39 can fix the mounting plate 33 to the mounting groove 32.

[0025] During operation, the corn is poured into the funnel 24 by setting up the dispersing component. The motor 23 is started, and the motor 23 drives the bidirectional lead screw 25. The bidirectional lead screw 25 rotates and drives the two moving plates 26 to slide in the chute 27, thereby dispersing the corn and preventing the corn from accumulating and causing blockage. The corn is guided into the bottom frame 1 by the inclined plate 28. The motor 35 is started, and the motor 35 drives the pressure roller 36. The pressure roller 36 drives the auxiliary roller 37 to rotate through the tooth groove, thereby pressing the corn into flakes. After the flakes are pressed, they are discharged through the discharge port 38. The finished product will fall into the collection frame 34. After the bolt 39 is removed, the mounting plate 33 is separated from the mounting groove 32, thereby pulling out the collection frame 34 for easy emptying and collection.

[0026] Through the above steps, by setting up a dispersing component, corn is poured into the funnel 24, and the motor 23 is started. The motor 23 drives the bidirectional lead screw 25, and the bidirectional lead screw 25 rotates, causing two moving plates 26 to slide in the chute 27, thereby dispersing the corn and preventing corn from accumulating and causing blockage. The inclined plate 28 guides the corn for tableting, which solves the problem that existing corn tableting devices may cause corn kernels to accumulate at the feed inlet or tableting area before tableting, affecting the uniform entry of materials, resulting in reduced tableting efficiency, and even blockage.

Claims

1. A corn flaking device capable of breaking down corn flakes, comprising a base frame (1); characterized in that: It also includes a dispersing component. The top of the bottom frame (1) is provided with a dispersing component, which includes a dispersing chamber (21), a moving frame (22), a motor (23), a funnel (24), a two-way lead screw (25), a moving plate (26), a chute (27), and an inclined plate (28). The bottom of the bottom frame (1) is connected to the dispersing chamber (21), the front end of the dispersing chamber (21) is connected to the moving frame (22), and the right end of the moving frame (22) is connected to the motor (23). The output end of the motor (23) extends into the interior of the movable frame (22) and is connected to a two-way lead screw (25). The two-way lead screw (25) is connected to the movable frame (22) in a transmission connection. The outer ends of the two-way lead screw (25) are threaded to the left and right sides with movable plates (26). The rear end of the dispersing chamber (21) is provided with a sliding groove (27). The movable plate (26) is slidably connected to the sliding groove (27). The rear side of the interior of the bottom frame (1) is connected to an inclined plate (28). The inclined plate (28) is inclined.

2. The corn flaking device according to claim 1, characterized in that: The bottom of the bottom frame (1) is connected to a bottom block (31), and the bottom of the bottom block (31) is provided with multiple anti-slip grooves (27) at equal intervals.

3. The corn flaking device according to claim 2, characterized in that: The front end of the bottom block (31) is provided with a mounting groove (32), and a mounting plate (33) is movably connected inside the mounting groove (32).

4. The corn flaking device according to claim 3, characterized in that: The front end of the mounting plate (33) is connected to a collection box (34), and the left end of the bottom frame (1) is connected to a motor (35).

5. The corn flaking device according to claim 4, characterized in that: The output end of the motor (35) extends into the bottom frame (1) and is connected to a pressure roller (36). The outer end of the pressure roller (36) is provided with toothed grooves at equal intervals.

6. The corn flaking device according to claim 5, characterized in that: The pressure roller (36) is connected to the bottom frame (1) via a drive. An auxiliary roller (37) is connected to the front side of the bottom frame (1) via a drive. The outer end of the auxiliary roller (37) is provided with toothed grooves at equal intervals.

7. The corn flaking device according to claim 6, characterized in that: The auxiliary roller (37) and the pressure roller (36) are connected by toothed meshing. The bottom of the front end of the base frame (1) is provided with a discharge port (38). The right end of the base frame (1) is threaded with a bolt (39), which is threaded to the mounting plate (33).