Front shield device of electric vehicle

By designing a separate structure for the cylindrical upper guard and the connecting seat at the front of the electric vehicle, the problem of poor anti-collision effect of the front guard device of the electric vehicle is solved, achieving higher sealing and decoration, and enhancing structural stability and service life.

CN223791631UActive Publication Date: 2026-01-13LIMA VEHICLE IND GRP
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Patent Information

Application Number
CN202520522845.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-01-13
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

Existing electric vehicle front guards have poor anti-collision performance, short service life, low overall structural strength, and are difficult to effectively cover the connection between the handlebars and the front section.

Method used

Design a split upper casing structure including a cylindrical upper casing, a connecting seat, a sealing component, and aluminum alloy material. The structure is supported by a connecting frame and a fixing block, and achieves sealing and protection by combining the sealing component and a sealing sleeve. The connecting groove and protrusion structure facilitate installation and disassembly.

Benefits of technology

It improves the sealing and aesthetics of the front connection part of the electric vehicle, enhances the stability and service life of the structure, simplifies the installation process, and provides protection for the wiring connectors.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223791631U_ABST
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Abstract

The utility model discloses a front shield device of an electric vehicle, which is arranged at the front end of the electric vehicle and is used for wrapping a connecting part between a handlebar and a front wall part of the electric vehicle. The structure comprises a barrel-shaped upper protective barrel, the upper protective barrel is connected to the periphery of a connecting part in a sleeving mode, a connecting frame fixedly connected to a faucet pipe of the electric vehicle is arranged at the lower end of the connecting part, a connecting base used for supporting the lower end of the upper protective barrel is arranged on the connecting frame, a sealing piece used for sealing is arranged at the upper end of the upper protective barrel, and the sealing piece is connected to the periphery of the connecting part in a sleeving mode. Due to the arrangement of the front shield device, the electric vehicle is novel in shape, and the structure in the front end of the electric vehicle can be conveniently maintained.
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Description

Technical Field

[0001] This utility model relates to an electric vehicle, and more particularly to a front guard device disposed between the handlebars and the front bulkhead. Background Technology

[0002] The main structure of an electric bicycle includes a steel frame, which serves as the structural foundation. A stem tube is welded and fixed to the front of the frame. The pivot of the front fork is rotatably inserted into the stem tube, with the handlebars connected to the upper end of the pivot. The front wheel is rotatably mounted on the lower end of the front fork. The front of the electric bicycle has a front fairing, with a decorative panel extending diagonally upwards from the front side, extending to the handlebars. A backplate is located behind the handlebars, extending upwards from the pedals to the handlebars. Together, the decorative panel and backplate form a front guard between the handlebars and the front fairing, covering the area between the lower part of the handlebars and the front fairing. The decorative panel and backplate are typically made of plastic materials such as PP, ABS, ASA, POM, PA, PC, and PE. This type of front guard device for electric bicycles suffers from poor impact protection and a short lifespan.

[0003] Chinese patent document (authorization announcement number: CN 204452631U) discloses an electric vehicle front enclosure and an electric vehicle, relating to the field of electric vehicle technology. The electric vehicle front enclosure includes a toolbox base plate and a front enclosure plate connected to the toolbox base plate. The toolbox base plate and the front enclosure plate are connected to form a cavity accommodating the front part of the electric vehicle frame. An outer edge covering portion is provided along the circumferential direction of the outer edge of the front enclosure plate, and the outer edge covering portion covers the outer periphery of the toolbox base plate and is connected to the toolbox base plate. This improves the assembly stability of the electric vehicle front enclosure.

[0004] This type of front panel is similar to the front panel structure on ordinary electric vehicles. Its front is also a piece of plastic decorative panel. In the process of application, it is also prone to relatively low overall strength, and the anti-collision effect and service life cannot reach a satisfactory level. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a front cover device for electric vehicles, which effectively covers the part between the handlebars and the front bulkhead of the electric vehicle, making the overall structure of the electric vehicle novel.

[0006] To solve the aforementioned technical problem, the present invention provides the following technical solution: a front guard device for electric vehicles, disposed at the front end of an electric vehicle, for covering the connection between the handlebars and the front bulkhead of the electric vehicle. The device is characterized by comprising a cylindrical upper guard sleeve fitted around the outer periphery of the connection. A connecting frame fixed to the handlebar tube of the electric vehicle is provided at the lower end of the connection. A connecting seat for supporting the lower end of the upper guard sleeve is provided on the connecting frame. A sealing member for closure is provided at the upper end of the upper guard sleeve, fitted around the outer periphery of the connection.

[0007] This front guard device forms a closed structure around the connecting part, providing both decorative effect and protection for the wiring connector at the bottom of the electric vehicle handlebars. The shape of the closure matches the cross-sectional shape of the upper guard, effectively sealing the upper end of the upper guard.

[0008] Furthermore, the connecting seat is ring-shaped, and its shape is adapted to the cross-sectional shape of the upper casing. This type of connecting seat is well-suited to the support requirements of the cylindrical upper casing, providing stable support for it.

[0009] Furthermore, the lateral width of the connecting seat is greater than the thickness of the upper casing wall. The lower end of the upper casing sidewall can be embedded in the connecting seat, providing good support stability for the upper casing.

[0010] Furthermore, the connecting frame extends towards the front end of the electric vehicle, and a fixing block is fixed to the connecting frame. The fixing block is arc-shaped, and the connecting seat is fixed to the fixing block. The fixing block is generally made of iron, and the connection transition is achieved through the fixing block, allowing the connecting frame to provide good support for the connecting seat.

[0011] Furthermore, the fixing block rests on the lower surface of the connecting seat, and an arc-shaped pad is fixedly installed on the connecting seat at a position corresponding to the fixing block. The pad abuts against the lower end of the upper protective sleeve, and an outer trim panel is adaptedly connected to the outside of the pad. The pad is generally made of rubber or plastic and has a certain degree of elasticity. The pad can fill the gap formed between the lower front end of the inclined upper protective sleeve and the connecting seat, thereby sealing the lower end of the upper protective sleeve and allowing the upper protective sleeve to adapt well to the setting direction of the electric vehicle front fork pivot.

[0012] Furthermore, a ring-shaped pressure ring is connected to the upper end of the upper casing, and the sealing element is connected to the pressure ring. The pressure ring is provided with a mounting bracket extending outward. The pressure ring effectively seals the upper end of the upper casing, provides a fixed mounting position for the sealing element, and also provides mounting support for the windshield of the electric vehicle.

[0013] Furthermore, the upper casing is made of aluminum alloy, and several connecting strips are integrally formed protruding from the inner circumference of the upper casing. The connecting strips extend along the length of the upper casing, and each connecting strip has a connecting hole that opens towards the end of the connecting strip. The presence of these connecting strips not only improves the strength of the upper casing but also facilitates the connection between the upper casing and other components via screws.

[0014] Furthermore, the upper casing has a split structure, comprising two arc-shaped units that are interlocked together. This facilitates the extrusion molding of the upper casing, makes it easy to install and disassemble, and is well-suited for maintenance of the connectors and structure at the connection points.

[0015] Furthermore, each of the two individual units has an integrally formed connecting groove and a connecting protrusion at the interlocking surface. Both the connecting groove and the connecting protrusion extend along the length of the upper protective sleeve. The cross-section of the connecting groove is U-shaped, and the cross-section of the connecting protrusion is U-shaped. The connecting protrusion is inserted into the connecting groove. This mating connection structure allows for assembly and disassembly via a direct insertion method, making operation very simple and ensuring a strong connection between the two units. Moreover, this mating connection structure is also well-suited for units made of aluminum alloy, as their straightness is excellent, facilitating easy installation and disassembly between the two units.

[0016] Compared with existing technologies, this utility model has the following advantages: A front cover device is provided at the connection point at the front of the electric vehicle, forming a cylindrical structure at the corresponding position. This is different from the design of ordinary electric vehicles, resulting in a novel overall structure. The front cover device at the connection point ensures good sealing, allowing for a new design for the front of the electric vehicle. A connecting seat supported on the handlebars provides support for the front cover device and also provides connection support for the front of the electric vehicle, simplifying the connection structure at the front of the electric vehicle and facilitating the installation of electric vehicle components. Attached Figure Description

[0017] Figure 1 This is a reference diagram showing the usage status of the front protective cover device.

[0018] Figure 2 This is an exploded view of a portion of the front end of an electric vehicle.

[0019] Figure 3 This is an exploded view of the upper casing.

[0020] In the diagram, 1. Faucet; 2. Enclosure; 3. Wind deflector; 4. Upper casing; 41. Single unit; 42. Connecting groove; 43. Connecting protrusion; 44. Connecting strip; 5. Front enclosure; 6. Pressure ring; 7. Mounting bracket; 8. Connecting seat; 9. Fixing block; 10. Pad; 11. Outer trim panel; 12. Connecting bracket; 13. Faucet tube; 14. Connecting part. Detailed Implementation

[0021] Referring to the accompanying drawings, this electric vehicle front guard device is located at the front end of the electric vehicle and is used to cover the connection part 14 between the handlebars 1 and the front bulkhead 5, thereby forming a closed space at the connection part 14. This serves both a decorative purpose and provides protection for the structure at the connection part 14, ensuring the safety of these structures during use. The main structure of the electric vehicle is the frame. A handlebar tube 13 is welded and fixed to the front end of the frame. The handlebar tube 13 is inclined, and the pivot shaft of the electric vehicle's front fork passes through the handlebar tube 13 from its lower side. The middle part of the handlebars 1 is fixed to the upper end of the pivot shaft. The front bulkhead 5 is mounted on the front fork, and the upper part of the pivot shaft and the handlebar tube 13 mainly constitute the aforementioned connection part 14.

[0022] The structure of this front guard device includes a cylindrical upper guard 4, which is fitted onto the outer periphery of the connecting part. The upper guard 4 is supported by the handlebar tube 13 of the electric vehicle. A connecting frame 12 is welded and fixed to the front end of the handlebar tube 13, extending towards the front end of the handlebar tube 13 and located at the lower end of the connecting part 14. A connecting seat 8 is provided on the connecting frame 12, and the lower end of the upper guard 4 is supported on the connecting seat 8. The connecting seat 8 provides support for the upper guard 4 with the help of the connecting frame 12. A sealing member 2 is provided at the upper end of the upper guard 4. The sealing member 2 is generally a plate-shaped body, which seals the upper end of the upper guard 4 to prevent rainwater and dust from entering the upper guard 4. The sealing member 2 is fitted onto the outer periphery of the connecting part 14. Some elastic annular sealing sleeves can be provided between the sealing member 2 and the connecting part 14 to achieve further effective sealing.

[0023] To accommodate the support of the upper casing 4 by the connecting seat 8, the connecting seat 8 is designed in a circular shape, with its shape conforming to the cross-sectional shape of the upper casing 4. The connecting seat 8 extends along the entire circumference of the upper casing 4. The lateral width of the connecting seat 8 is greater than the thickness of the upper casing 4 wall, allowing the upper casing 4 wall to be stably supported on the connecting seat 8. To accommodate the support of the connecting seat 8 by the connecting frame 12, the connecting frame 12 extends towards the front end of the electric vehicle. A fixing block 9 is fixedly connected to the connecting frame 12. The fixing block 9 is arc-shaped, and its bending direction conforms to the orientation of the upper casing 4 wall. The fixing block 9 rests on the lower surface of the connecting seat 8, and the connecting seat 8 is fixed to the fixing block 9 by fixing bolts. An arc-shaped pad 10 is fixedly installed on the connecting seat 8 at the position corresponding to the fixing block 9. The pad 10 abuts against the lower end of the upper protective sleeve 4. An outer trim panel 11 is adaptedly connected to the outside of the pad 10. The outer trim panel 11 is also arc-shaped and effectively covers the pad 10.

[0024] The upper casing 4 is made of aluminum alloy. Several connecting strips 44 are integrally formed and protruding on the inner circumferential surface of the upper casing 4, extending along the length of the upper casing 4. Each connecting strip 44 has a connecting hole, opening towards the end of the connecting strip 44. The end of the connecting strip 44 corresponds to and is flush with the end of the upper casing 4, allowing for fastening between other components and the upper casing 4 using self-tapping screws. The upper casing 4 is generally not a single piece; it has a split structure, comprising two equal-length, arc-shaped units 41, which are interlocked to form the cylindrical upper casing 4. At the interlocking surfaces of the two units 41, a connecting groove 42 and a connecting protrusion 43 are integrally formed, both extending along the length of the upper casing 4. The cross-section of the connecting groove 42 is U-shaped, and the cross-section of the connecting protrusion 43 is U-shaped, with the connecting protrusion 43 inserted into the connecting groove 42. The two monomers 41 are generally extruded. During the extrusion molding process of the two monomers 41, the connecting strip 44, the connecting groove 42 and the connecting protrusion 43 are integrally formed.

[0025] A ring-shaped pressure ring 6 is connected to the upper end of the upper casing 4, and the pressure ring 6 is supported by the upper casing 4. The lateral width of the pressure ring 6 is greater than the thickness of the wall of the upper casing 4. The pressure ring 6 is connected to the connecting hole in the connecting strip 44 by self-tapping screws, and the sealing member 2 is connected to the pressure ring 6. A front mounting bracket 7 is fixed to the pressure ring 6. The mounting bracket 7 extends to the outside of the upper casing 4. A wind deflector 3 can be fixed to the outer end of the mounting bracket 7 to block the wind for the instruments on the faucet 1.

Claims

1. An electric vehicle front cover device, which is arranged at a front end of an electric vehicle and is used to wrap a joint between a front end of the electric vehicle and a front wall, characterized in that, The upper protecting cylinder is sleeved on the outer periphery of the connecting part, and a connecting frame fixed on the electric vehicle faucet pipe is arranged at the lower end of the connecting part.

2. The electric vehicle front cover apparatus of claim 1, wherein, The connecting seat is ring-shaped, and the shape of the connecting seat is adapted to the shape of the cross section of the upper protecting cylinder.

3. The electric vehicle front cover apparatus of claim 2, wherein, The lateral width of the connecting seat is greater than the thickness of the wall of the upper protecting cylinder.

4. The electric vehicle front cover apparatus according to claim 1, 2 or 3, characterized by, The connecting frame extends towards the front end of the electric vehicle, and a fixing block is fixed on the connecting frame.

5. The electric vehicle front cover apparatus of claim 4, wherein, The fixing block is supported on the lower surface of the connecting seat, and an arc-shaped pad block is fixedly arranged on the connecting seat at a position corresponding to the fixing block.

6. The electric vehicle front cover apparatus according to claim 1, 2 or 3, wherein, The upper end of the upper protecting cylinder is connected with a ring-shaped pressing ring, and the closing member is connected on the pressing ring.

7. The electric vehicle front cover apparatus of claim 1, 2, or 3, wherein, The upper protecting cylinder is made of aluminum alloy, and a plurality of connecting strips are integrally formed on the inner periphery of the upper protecting cylinder.

8. The electric vehicle front shroud apparatus of claim 7, wherein, The upper protecting cylinder is of split structure, and includes two arc-shaped single bodies.

9. The electric vehicle front cover apparatus of claim 8, wherein, The connecting groove and the connecting convex body are integrally formed on the connecting surfaces of the two single bodies respectively. The connecting groove and the connecting convex body are both extended along the length direction of the upper protecting cylinder. The cross section of the connecting groove is "concave" shape, and the cross section of the connecting convex body is "convex" shape. The connecting convex body is inserted into the connecting groove.

Citation Information

Patent Citations

  • Aluminum alloy vehicle body framework of electric vehicle and electric vehicle

    CN204452631U