Powder material conveying mechanism

By combining bucket conveying and pneumatic conveying, and utilizing a linkage structure and induced draft fan for cleaning, the problems of blockage and uneven discharge during powder conveying are solved, achieving rapid and uniform discharge and clean conveying.

CN223792506UActive Publication Date: 2026-01-13HENAN TIANJIE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520487249.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-01-13
Estimated Expiration
2035-03-19

AI Technical Summary

Technical Problem

Existing powder conveyors are prone to dust agglomeration during the conveying process, leading to blockages and uneven discharge speed, especially when a large amount of powder is poured in at once, affecting the conveying speed.

Method used

It adopts a combination of hopper conveying and pneumatic conveying, and uses a linkage structure to tilt the hopper for material discharge. It also uses an induced draft fan for high-pressure blowing to ensure that the powder is discharged quickly and evenly and that the inside of the machine casing is clean.

Benefits of technology

It enables rapid and uniform discharge of powder, reduces the risk of clogging, maintains the cleanliness of the machine casing, and improves conveying efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powder material conveying mechanism which comprises a machine shell, hoppers which are evenly distributed are arranged in the machine shell, and the powder material conveying mechanism comprises a conveying mechanism. The conveying mechanism comprises first rotating shafts, transmission wheels, a conveying belt, a fixing block, a second rotating shaft, a connecting rod, a third rotating shaft and a fixing base, the first rotating shafts are rotationally connected between the front inner wall and the rear inner wall of the machine shell in a bilateral symmetry mode, the outer arc faces of the two first rotating shafts are fixedly sleeved with the transmission wheels correspondingly, and the two transmission wheels are in transmission connection through the conveying belt; uniformly distributed fixing blocks are fixedly connected to the outer surface of the conveying belt, second rotating shafts are rotatably connected to the middles of the fixing blocks, connecting rods are fixedly connected to the outer arc surfaces of the second rotating shafts in a front-back symmetry mode, a third rotating shaft is fixedly connected between every two longitudinally adjacent connecting rods, and fixing bases are rotatably connected to the middles of the outer arc surfaces of the third rotating shafts; the powder material conveying mechanism is high in powder discharging speed and uniform in discharging.
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Description

TECHNICAL FIELD

[0001] The utility model relates to powder conveying technical field, concretely is a kind of powder material conveying mechanism. BACKGROUND

[0002] Powder is the collection of many small particle substances. Its common characteristics are: many discontinuous surfaces, large specific surface area, and many small particle substances. In industrial production, special conveyors are needed to convey such materials.

[0003] In the prior art: the patent with authorized publication number CN201921710607.3 discloses a powder conveyor, which comprises an inclined rack, a driving wheel rotatably arranged on the rack, a driven wheel rotatably arranged on the rack, and a conveyor belt sleeved on the driving wheel and the driven wheel, the horizontal position of the driving wheel is higher than that of the driven wheel, the rack is provided with a first driving assembly for driving the driving wheel to rotate, the conveyor belt is provided with a receiving plate, the receiving plate comprises a rotating plate and a collecting plate connected to the rotating plate, the rotating plate is parallel to the central axis of the driving wheel, and the collecting plate is an arc-shaped plate with its edge curved towards the middle part away from the movement direction of the conveyor belt.

[0004] The above-mentioned powder conveyor has some problems in actual operation, such as using only the scraper to convey the material, which can form a small amount of dust on the side, which can form clumps over a long period of time, pollute the conveying channel, and even cause blockage. If the powder material is poured at one time, the hanging and scraping of the material are not timely, which can affect the conveying speed, and the discharge speed is not uniform. Therefore, we propose a powder material conveying mechanism. UTILITY MODEL CONTENT

[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a powder material conveying mechanism with fast powder discharge speed and uniform discharge, which can effectively solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a powder material conveying mechanism, which comprises a casing, the inside of the casing is provided with uniformly distributed hoppers, characterized by comprising a conveying mechanism.

[0007] The conveying mechanism comprises a first rotating shaft, a transmission wheel, a conveying belt, a fixed block, a second rotating shaft, a connecting rod, a third rotating shaft and a fixed seat, the first rotating shaft is symmetrically and rotatably connected between the front and rear inner walls of the shell, the outer arc surfaces of the two first rotating shafts are respectively fixedly provided with the transmission wheels, the two transmission wheels are drivingly connected through a conveying belt, the outer surface of the conveying belt is fixedly connected with the fixed blocks which are uniformly distributed, the middle portions of the fixed blocks are respectively rotatably connected with the second rotating shafts, the outer arc surfaces of the second rotating shafts are respectively fixedly connected with the connecting rods which are symmetrically arranged in front and back, the third rotating shaft is fixedly connected between every two longitudinally adjacent connecting rods, and the outer surfaces of the fixed seats which are arranged in pairs are respectively fixedly connected with a hopper.

[0008] Further, the powder material conveying mechanism is externally provided with a controller, the input end of the controller is electrically connected with an external power source, and the controller controls the normal operation of the electric appliance.

[0009] Further, the conveying mechanism further comprises support rollers which are uniformly and rotatably connected between the front and rear interiors of the shell, and the outer arc surfaces of the eighteen support rollers are rotatably connected with the inner sides of a conveying belt, so that the conveying belt is supported during the conveying process of the hopper and is prevented from being bent.

[0010] Further, the right side of the front side of the shell is provided with a conveying motor, the input end of the conveying motor is electrically connected with the output end of the controller, and the conveying motor provides power for conveying.

[0011] Further, the right upper side of the shell is provided with an inlet hopper, the left lower side of the shell is provided with an outlet hopper, the right side of the inlet hopper is provided with a stirring motor, the output shaft of the stirring motor is fixedly connected with the right side of the stirring plate, the input end of the stirring motor is electrically connected with the output end of the controller, and the inlet and outlet functions are realized.

[0012] Further, the right upper side of the hopper is respectively provided with a receiving extension plate, the right side of the outlet hopper is provided with an air guide channel, the height of the air guide channel is lower than the lower surface of the lower hopper, the lower side of the air guide channel is provided with an air blower, the input end of the air blower is electrically connected with the output end of the controller, and the pneumatic conveying function is realized.

[0013] Further, the lower side of the shell is provided with a support, and the supporting function is realized.

[0014] Compared with the prior art, the powder material conveying mechanism has the following advantages:

[0015] 1. The conveying mechanism adopts two conveying modes of pneumatic conveying and split-hopper conveying, the split-hopper conveying is mainly used in powder conveying, the pneumatic conveying is auxiliary, the powder conveying speed is high, the conveying mechanism is not prone to be blocked, and the cleanliness of the shell is maintained.

[0016] 2. The bucket conveying mechanism of this device uses a linkage structure. When the bucket moves to the discharge bucket, it will be conveyed along the circular transmission direction of the drive wheel. During this period, the bucket will quickly form an inclined angle, giving the powder in the bucket a relatively large turning force, which will quickly pour out the powder. The powder discharge speed is fast and the discharge is uniform. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the casing of this utility model;

[0019] Figure 3 This is a schematic diagram of the conveying mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the conveyor belt structure of this utility model;

[0021] Figure 5 This is an enlarged structural diagram of point A in this utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the dial plate of this utility model.

[0023] In the diagram: 1. Casing; 2. Conveying mechanism; 21. First rotating shaft; 22. Transmission wheel; 23. Support roller; 24. Conveyor belt; 25. Fixing block; 26. Second rotating shaft; 27. Connecting rod; 28. Third rotating shaft; 29. ​​Fixing seat; 3. Hopper; 4. Receiving extension plate; 5. Feed hopper; 6. Paddle plate; 7. Discharge hopper; 8. Air duct; 9. Support frame; 10. Conveyor motor; 11. Controller. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-6This embodiment provides a technical solution: a powder material conveying mechanism, which includes a housing 1, with uniformly distributed hoppers 3 inside the housing 1, a conveying mechanism 2, and a controller 11 outside the powder material conveying mechanism. The input end of the controller 11 is electrically connected to an external power source. A feed hopper 5 is provided on the upper right side of the housing 1, and a discharge hopper 7 is provided on the lower left side of the housing 1. A lever 6 is rotatably connected between the left and right inner walls of the feed hopper 5. A lever motor is provided on the right side of the feed hopper 5, and the output shaft of the lever motor is fixedly connected to the right side of the lever 6. The input end of the lever motor is electrically connected to the output end of the controller 11. A bracket 9 is provided on the lower side of the housing 1. The bracket 9 can be added by the user according to the redo process. It can be installed by hoisting or vertical mounting. When the conveying mechanism is needed, the external powder material can be fed into the interior of the housing 1 through the feed hopper 5.

[0026] Conveying mechanism 2: It includes a first rotating shaft 21, a transmission wheel 22, a conveyor belt 24, a fixed block 25, a second rotating shaft 26, a connecting rod 27, a third rotating shaft 28, and a fixed seat 29. The first rotating shaft 21 is symmetrically rotatably connected between the front and rear inner walls of the housing 1. The outer arc surfaces of the two first rotating shafts 21 are respectively fixedly fitted with transmission wheels 22. The two transmission wheels 22 are connected by a conveyor belt 24. The outer surface of the conveyor belt 24 is fixedly connected with evenly distributed fixed blocks 25. The middle part of the fixed blocks 25 is rotatably connected to the second rotating shaft 26. The outer arc surfaces of the second rotating shaft 26 are symmetrically fixedly connected with connecting rods 27. The third rotating shaft 28 is fixedly connected between every two longitudinally adjacent connecting rods 27. The middle part of the outer arc surface of the third rotating shaft 28 is respectively fixedly connected to the connecting rods 27. A fixed base 29 is rotatably connected to the outer surface of each pair of fixed bases 29, and a hopper 3 is fixedly connected to each pair of fixed bases 29. The diameter of the left drive wheel 22 is different from that of the right drive wheel 22, with the left drive wheel 22 having a larger diameter than the right drive wheel 22. The conveying mechanism 2 also includes support rollers 23, which are uniformly rotatably connected between the front and rear interiors of the housing 1. The outer arc surfaces of the eighteen support rollers 23 are all rotatably connected to the inner side of a conveyor belt 24. A conveyor motor 10 is located on the right side of the front side of the housing 1, and the input end of the conveyor motor 10 is electrically connected to the output end of the controller 11. An extension plate 4 is located on the upper right side of the hopper 3, and an air duct 8 is located on the right side of the discharge hopper 7. The height of the air duct 8 is lower than that of the hopper 3. A blower is installed on the lower surface of the hopper 3 and the lower side of the air duct 8. The input end of the blower is electrically connected to the output end of the controller 11. When the hopper 3 moves along the transmission direction of the conveyor belt 24 and cuts into the air duct 8, the upper surface of the air duct 8 maintains a sliding relationship with the receiving extension plate 4. Therefore, the lower hopper 3 forms a relatively closed channel with the side wall of the casing 1 through the receiving extension plate 4. This channel is the pneumatic conveying channel for powder. At this time, the controller 11 can be adjusted to operate the toggle motor and the conveyor motor 10. The rotation of the output shaft of the toggle motor will cause the toggle plate 6 to rotate, continuously feeding the powder in the feed hopper 5 into the hopper 3. The output shaft of the conveyor motor 10 rotates, thereby driving the transmission wheel 22 on the right side to rotate. The conveyor belt 24 then drives the left-side drive wheel 22 to rotate. During the operation of the conveyor belt 24, the fixed blocks 25 on the conveyor belt 24 move along the transmission direction of the conveyor belt 24. When the fixed seats 29, which are in pairs, move to the left side of the inside of the housing 1, they are tilted in the circular direction of the left-side drive wheel 22. At this time, the left fixed seat 29 in the pair of fixed seats 29 tilts first along the circular tilt direction of the drive wheel 22. The hopper 3 will then be affected by the tilt and tilt to the left, thus dumping the powder in the hopper 3. Due to the sealing effect of the extension plate 4, a large amount of powder is effectively prevented from being dumped onto the conveyor belt 24. Instead, the powder will fall into the next hopper 3 first.Then, as the hopper 3 moves along the transmission direction of the conveyor belt 24, the powder is discharged through the discharge hopper 7. Simultaneously, the controller 11 can be adjusted to activate the induced draft fan, which draws external airflow into the casing 1 through the induced draft channel 8. This airflow is ejected from the lower part of the casing 1, performing high-pressure cleaning on the inside of the hopper 3 passing through the right side of the casing 1. The resulting material undergoes secondary pneumatic conveying along the transmission direction of the conveyor belt 24 and is then discharged outside the casing 1 through the discharge hopper 7.

[0027] The working principle of the powder material conveying mechanism provided by this utility model is as follows: When the conveying mechanism is needed, the external powder material can be fed into the inside of the housing 1 through the feed hopper 5. At this time, the controller 11 can be adjusted to operate the toggle motor and the conveyor motor 10. The output shaft of the toggle motor rotates, which drives the toggle plate 6 to rotate, continuously feeding the powder material in the feed hopper 5 into the hopper 3. The output shaft of the conveyor motor 10 rotates, which in turn drives the right transmission wheel 22 to rotate, which in turn drives the left transmission wheel 22 to rotate through the conveyor belt 24. During the operation of the conveyor belt 24, the fixed blocks 25 on the conveyor belt 24 can be moved along the transmission direction of the conveyor belt 24. When the fixed seats 29, which are in groups of two, move to the left side of the inside of the housing 1, they are subject to the circular tilting direction of the left transmission wheel 22. At this time, the fixed seats 29, which are in groups of two, move along the transmission direction of the conveyor belt 24. The left fixed seat 29 in seat 29 first tilts along the circular tilt direction of the transmission wheel 22. At this time, the hopper 3 will be affected by the tilt and tilt to the left, which will cause the powder in the hopper 3 to be poured out. Due to the sealing effect of the extension plate 4, the powder is effectively prevented from being poured out of the conveyor belt 24 in large quantities. Instead, it will fall into the next hopper 3 first. Then, as the hopper 3 moves along the transmission direction of the conveyor belt 24, the powder will be discharged with the discharge hopper 7. At the same time, the controller 11 can be adjusted to start the blower. The blower will bring the external airflow into the housing 1 along the blower channel 8. This airflow is sprayed out in the lower part of the housing 1 and blows the inside of the hopper 3 on the right side of the housing 1 under high pressure to complete the cleaning. The material generated is conveyed pneumatically along the transmission direction of the conveyor belt 24 and then discharged out of the housing 1 with the discharge hopper 7.

[0028] It is worth noting that the core chip of the controller 11 disclosed in the above embodiments is a PLC microcontroller, specifically the STM32. The toggle motor, conveyor motor 10, and induced draft fan can be freely configured according to the actual application scenario. It is recommended to use the S37RF17DE71M4 combined high-torque geared motor for the toggle motor, the Y-series three-phase AC asynchronous motor for the conveyor motor 10, and the GDF series centrifugal duct fan for the induced draft fan. The controller 11 controls the operation of the toggle motor, conveyor motor 10, and induced draft fan using methods commonly used in the prior art.

[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A powder material conveying mechanism, comprising a housing (1), wherein uniformly distributed hoppers (3) are provided inside the housing (1), characterized in that: Including the conveying mechanism (2); Conveying mechanism (2): It includes a first rotating shaft (21), a transmission wheel (22), a conveyor belt (24), a fixed block (25), a second rotating shaft (26), a connecting rod (27), a third rotating shaft (28), and a fixed seat (29). The first rotating shaft (21) is symmetrically rotatably connected between the front and rear inner walls of the housing (1). The outer arc surfaces of the two first rotating shafts (21) are respectively fixedly fitted with transmission wheels (22). The two transmission wheels (22) are connected by a conveyor belt (24). The outer surface is fixedly connected with uniformly distributed fixed blocks (25). The middle part of the fixed blocks (25) is rotatably connected with a second rotating shaft (26). The outer arc surface of the second rotating shaft (26) is symmetrically fixedly connected with connecting rods (27) in front and behind. A third rotating shaft (28) is fixedly connected between every two longitudinally adjacent connecting rods (27). The middle part of the outer arc surface of the third rotating shaft (28) is rotatably connected with a fixed seat (29). The outer surface of every two fixed seats (29) is fixedly connected with a hopper (3).

2. The powder material conveying mechanism according to claim 1, characterized in that: The powder material conveying mechanism is equipped with a controller (11) on its exterior, and the input end of the controller (11) is electrically connected to an external power source.

3. The powder material conveying mechanism according to claim 1, characterized in that: The conveying mechanism (2) also includes support rollers (23), which are uniformly rotatably connected between the front and rear interiors of the housing (1). The outer arc surfaces of the eighteen support rollers (23) are all rotatably connected to the inner side of a conveyor belt (24).

4. The powder material conveying mechanism according to claim 2, characterized in that: The front right side of the housing (1) is provided with a conveyor motor (10), and the input end of the conveyor motor (10) is electrically connected to the output end of the controller (11).

5. The powder material conveying mechanism according to claim 2, characterized in that: The upper right side of the housing (1) is provided with a feed hopper (5), and the lower left side of the housing (1) is provided with a discharge hopper (7). A lever (6) is rotatably connected between the left and right inner walls of the feed hopper (5). A lever motor is provided on the right side of the feed hopper (5). The output shaft of the lever motor is fixedly connected to the right side of the lever (6). The input end of the lever motor is electrically connected to the output end of the controller (11).

6. The powder material conveying mechanism according to claim 2, characterized in that: The upper right side of the hopper (3) is provided with a receiving extension plate (4), and the right side of the discharge hopper (7) is provided with an air duct (8). The height of the air duct (8) is lower than the lower surface of the hopper (3) below. The lower side of the air duct (8) is provided with an air blower, and the input end of the air blower is electrically connected to the output end of the controller (11).

7. The powder material conveying mechanism according to claim 1, characterized in that: The lower side of the housing (1) is provided with a bracket (9).

Citation Information

Patent Citations

  • Powder conveyor

    CN210682059U