Aluminum wafer stacking device
By designing an aluminum disc stacking device that combines a rotating and lifting mechanism with a limiting rod, the problem of difficult material handling was solved, production efficiency and equipment adaptability were improved, and the deformation of the billet due to collision was avoided.
Patent Information
- Application Number
- CN202520034604.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-07
AI Technical Summary
In existing technologies, it is difficult to retrieve aluminum discs from stacking devices, which affects production efficiency.
An aluminum disc stacking device was designed, comprising a rotating mechanism, a lifting mechanism, and a limiting mechanism. The stacking unit can be switched between a working position and a non-working position by rotating the base, and the stacking height can be adjusted by the lifting mechanism. Combined with the insertion method of the limiting rod, it is convenient to pick up the aluminum discs.
It enables convenient picking and handling of aluminum discs, improves production efficiency, avoids blank collision and deformation, and adapts to the stacking requirements of aluminum discs of different sizes.
Smart Images
Figure CN223792509U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of stacking technology, and in particular relates to a device for stacking aluminum discs. Background Technology
[0002] When manufacturing products from aluminum coils, the coils need to be stamped into blanks of a certain shape and size, and then the blanks are processed to obtain the finished products. With the development of technology, stamping speeds have been greatly improved, and manual handling and stacking of stamped blanks seriously affects production efficiency. Stacking devices can significantly reduce the workload of manually handling blanks, but the problem of difficulty in retrieving blanks from the stacking device still exists. Utility Model Content
[0003] To address the technical problem of difficulty in retrieving blanks from stacking devices in existing technologies, this application provides a device for stacking aluminum discs.
[0004] To solve the above problems, the technical solution adopted by this utility model is: an aluminum disc stacking device, comprising...
[0005] Base;
[0006] A rotating mechanism, mounted on the base, is used to drive the base to rotate.
[0007] A stacking unit, wherein at least two stacking units are provided on the base, and the base is rotated to switch the stacking unit between a working position and a non-working position.
[0008] The stacking unit includes a lifting mechanism and a limiting mechanism. The limiting mechanism includes at least three limiting rods, which are inserted into the base. The at least three limiting rods enclose a stacking space. The lifting mechanism is installed on the base and located within the stacking space. The top of the lifting mechanism has a support seat.
[0009] In some embodiments, the base is provided with a plug-in seat corresponding to the limiting rod, and the plug-in seat is provided with a plug-in hole for receiving the limiting rod.
[0010] In some embodiments, the base is provided with a slide rail extending toward the center of the stacking space, the plug-in is slidably disposed on the slide rail, and the plug-in is also provided with a locking screw.
[0011] In some embodiments, the slide rail is provided with a scale.
[0012] In some embodiments, the stacking unit further includes a guide rod, which is fixedly mounted on a base. A support frame is provided on the top of the lifting mechanism, and a support seat is mounted above the support frame. The support frame is slidably sleeved on the guide rod.
[0013] In some embodiments, the base is further provided with a bracket, the bracket including a vertical column and a horizontal column, the vertical column being fixedly disposed on the base, the horizontal column being fixedly disposed above the vertical column, and the top of the guide rod being fixedly connected to the horizontal column.
[0014] In some embodiments, the top of the limiting rod is tapered.
[0015] In some embodiments, the rotating mechanism includes a rotating shaft and a bearing housing, wherein the base is rotatably mounted on the rotating shaft via the bearing housing.
[0016] In some embodiments, a reinforcing rib is further provided between the bearing housing and the base.
[0017] In some embodiments, the base is further provided with support wheels at its bottom.
[0018] Beneficial Effects: This utility model has a simple structure. The limiting rods are installed on the base via a plug-in connection. When material needs to be removed after stacking, simply pull out the corresponding limiting rod to expose the stacked aluminum discs, facilitating material removal and handling. Simultaneously, this application also includes a rotating mechanism that drives the base to rotate. At least two stacking units are set on the base. After one stacking unit is completed, the chassis can be rotated to move the stacking unit to a non-working position for handling and material removal operations. The other stacking unit rotates to the working position to continue stacking operations without stopping the machine, greatly improving production efficiency. Furthermore, this application also includes a lifting mechanism that automatically adjusts the stacking height for material drop, preventing collisions and deformation due to excessive drop distance. Attached Figure Description
[0019] Figure 1 Top view of the aluminum disc stacking device;
[0020] Figure 2 This is a front view of the aluminum disc stacking device;
[0021] Figure 3 The main view of the aluminum disc stacking device with added support.
[0022] In the diagram: 1. Base, 2. Stacking unit, 21. Limiting rod, 22. Plug-in socket, 23. Slide rail, 3. Lifting mechanism, 31. Support seat, 32. Support frame, 4. Guide rod, 5. Bracket, 51. Column, 52. Horizontal column, 6. Rotating mechanism, 61. Rotating shaft, 62. Bearing seat, 63. Reinforcing rib, 7. Support wheel. Detailed Implementation
[0023] The present application will be further described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present application without making creative changes are within the protection scope of the present application.
[0024] like Figure 1 and 2 As shown, the aluminum disc stacking device provided by this utility model includes...
[0025] Base 1;
[0026] The rotating mechanism 6 is mounted on the base 1 and is used to drive the base 1 to rotate.
[0027] Stacking unit 2, at least two stacking units 2 are provided on the base 1, and the base 1 is rotated to switch the stacking unit 2 between a working position and a non-working position;
[0028] The stacking unit 2 includes a lifting mechanism 3 and a limiting mechanism. The limiting mechanism includes at least three limiting rods 21, which are inserted into the base 1. The at least three limiting rods 21 enclose a stacking space. The lifting mechanism 3 is installed on the base 1 and located within the stacking space. The top of the lifting mechanism 3 has a support seat 31.
[0029] In use, one of the stacking units 2 is rotated to be directly below the unloading port. The limiting posts are inserted into the base 1, and the lifting mechanism 3 raises the support base 31 to its highest point, i.e., the initial position. The aluminum discs fall from the unloading port into the stacking space formed by the limiting rods 21, and are ultimately supported by the support base 31. Due to the limiting action of the limiting rods 21, the aluminum discs are neatly arranged. Simultaneously, as the stacking thickness of the aluminum discs gradually increases within the stacking space, the lifting mechanism 3 lowers the support base 31 by a corresponding height, thus preventing the aluminum discs from colliding and deforming due to excessive unloading distance. When the stacking reaches the predetermined height, the rotating mechanism 6 is activated. The rotating mechanism 6 drives the base 1 to rotate, rotating the stacked unit 2 to a non-working position for material handling and removal. At the same time, the other stacking unit 2 rotates to the working position to continue the stacking operation. Figure 1 and 2 As shown, a specific implementation is provided. The base 1 has four stacking units, which are evenly distributed circumferentially around the axis of the rotating mechanism 6. Each stacking unit is provided with four limiting rods 21, which together form a stacking space. The lifting mechanism 3 can use a lifting cylinder as its power source, with the support base 31 mounted on top of the piston rod of the lifting cylinder.
[0030] like Figure 1 and2 As shown, to facilitate the installation of the limiting rod 21, in some embodiments, the base 1 is provided with a plug-in seat 22 corresponding to the limiting rod 21, and the plug-in seat 22 is provided with a plug-in hole for receiving the limiting rod 21. During installation, the limiting rod 21 can be directly inserted into the plug-in hole of the plug-in seat 22, which is convenient for installation and disassembly and facilitates material handling.
[0031] like Figure 1 As shown, to accommodate the stacking of aluminum discs of different sizes, in some embodiments, the base 1 is provided with a slide rail 23 extending toward the center of the stacking space. The connector 22 is slidably mounted on the slide rail 23, and a locking screw is also provided on the connector 22. In use, the connector 22 is slid to the corresponding position according to the size of the aluminum disc, and then the locking screw is used to fix the connector 22 in that position. This allows for adaptive adjustment according to different sizes of aluminum discs, improving the versatility of the equipment.
[0032] To facilitate adjustment of the position of the connector 22 on the slide rail 23, in some embodiments, the slide rail 23 is provided with a scale. According to the scale lines, the connectors 22 on multiple slide rails 23 can be set to the corresponding positions, which can ensure that they are concentric with the aluminum discs being unloaded as much as possible, and avoid the problem of skewing caused by the stacking space not being concentric with the aluminum discs.
[0033] like Figure 1 and 2 As shown, to make the lifting mechanism 3 operate more smoothly, in some embodiments, the stacking unit 2 further includes a guide rod 4, which is fixedly mounted on the base 1. A support frame 32 is provided on the top of the lifting mechanism 3, and a support seat 31 is mounted above the support frame 32. The support frame 32 is slidably sleeved on the guide rod 4. When the lifting mechanism 3 is raised or lowered, the support frame 32 slides along the guide rod 4, preventing the lifting mechanism 3 and support seat 31 from becoming skewed, thus avoiding stacking skew.
[0034] like Figure 3 As shown, furthermore, to ensure the stability of the guide rod 4, in some embodiments, a bracket 5 is also provided on the base 1. The bracket 5 includes a vertical column 51 and a horizontal column 52. The vertical column 51 is fixedly mounted on the base 1, and the horizontal column 52 is fixedly mounted above the vertical column 51. The top of the guide rod 4 is fixedly connected to the horizontal column 52. The bracket 5 structure provides support for the upper part of the guide rod 4, making the structure of the guide rod 4 more stable during operation.
[0035] like Figure 2 and 3As shown, to avoid the problem of aluminum discs being unable to enter the stacking space due to the limit rod 21 deviating from the predetermined position, in some embodiments, the top of the limit rod 21 is tapered. The tapered structure not only increases the size of the upper opening of the stacking space, but also plays a guiding role, so that even if the limit rod 21 deviates from the predetermined position, it will not affect the stacking.
[0036] like Figures 1-3 As shown, in some embodiments, the rotating mechanism 6 further includes a rotating shaft 61 and a bearing seat 62, with the base 1 rotatably mounted on the rotating shaft 61 via the bearing seat 62. The rotating shaft 61 can be fixedly installed on the ground, and the base 1 can rotate around the rotating shaft 61 via the bearing seat 62, thereby allowing the stacking unit 2 to switch between a working position and a non-working position. The rotation of the base 1 can be manual or driven by a motor or other drive device. When using a motor drive, a pulley or gear transmission mechanism can be installed on the bearing seat 62 and connected to the motor. The motor can be mounted on the rotating shaft 61, enabling the motor to drive the chassis to rotate around the rotating shaft 61.
[0037] To improve the connection between the bearing housing 62 and the base 1, in some embodiments, a reinforcing rib 63 is also provided between the bearing housing 62 and the base 1.
[0038] like Figure 2 and 3 As shown, in some embodiments, to facilitate the rotation of the base 1, a support wheel 7 is also provided at the bottom of the base 1. The support wheel 7 provides support and reduces friction when the base 1 rotates.
[0039] While the disclosure is as stated above, its scope of protection is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of this disclosure, and all such changes and modifications will fall within the scope of protection of this application.
Claims
1. An aluminum disc stacking device, characterized in that, include Base (1); A rotating mechanism (6) is provided on the base (1) for driving the base (1) to rotate; Stacking unit (2), at least two stacking units (2) are provided on the base (1), and the base (1) is rotated to switch the stacking unit (2) between working position and non-working position; The stacking unit (2) includes a lifting mechanism (3) and a limiting mechanism. The limiting mechanism includes at least three limiting rods (21). The limiting rods (21) are inserted into the base (1). The at least three limiting rods (21) enclose a stacking space. The lifting mechanism (3) is installed on the base (1) and located in the stacking space. The top of the lifting mechanism (3) has a support seat (31).
2. The aluminum disc stacking device according to claim 1, characterized in that, The base (1) is provided with a plug-in seat (22) corresponding to the limiting rod (21), and the plug-in seat (22) is provided with a plug-in hole for receiving the limiting rod (21).
3. The aluminum disc stacking device according to claim 2, characterized in that, The base (1) is provided with a slide rail (23), which extends toward the center of the stacking space. The plug-in seat (22) is slidably disposed on the slide rail (23), and the plug-in seat (22) is also provided with a locking screw.
4. The aluminum disc stacking device according to claim 3, characterized in that, The slide rail (23) is provided with a scale.
5. The aluminum disc stacking device according to claim 1, characterized in that, The stacking unit (2) further includes a guide rod (4), which is fixedly mounted on the base (1). The lifting mechanism (3) has a support frame (32) on top, and the support seat (31) is mounted above the support frame (32). The support frame (32) is slidably mounted on the guide rod (4).
6. The aluminum disc stacking device according to claim 5, characterized in that, The base (1) is also provided with a bracket (5), which includes a column (51) and a horizontal column (52). The column (51) is fixedly installed on the base (1), and the horizontal column (52) is fixedly installed above the column (51). The top of the guide rod (4) is fixedly connected to the horizontal column (52).
7. The aluminum disc stacking device according to claim 1, characterized in that, The top of the limiting rod (21) is conical.
8. The aluminum disc stacking device according to claim 1, characterized in that, The rotating mechanism (6) includes a rotating shaft (61) and a bearing seat (62), and the base (1) is rotatably mounted on the rotating shaft (61) via the bearing seat (62).
9. The aluminum disc stacking device according to claim 8, characterized in that, A reinforcing rib (63) is also provided between the bearing seat (62) and the base (1).
10. The aluminum disc stacking device according to claim 1, characterized in that, The base (1) is also provided with a support wheel (7) at the bottom.