Automatic material pouring device for barreled powder conveying
By designing an automatic material unloading device, the problems of labor intensity and dust exposure for factory employees when handling and unloading powder containers were solved. The device achieved automated material unloading, reduced the burden on employees and health risks, and improved unloading efficiency and material utilization.
Patent Information
- Application Number
- CN202520231665.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Factory workers experience high physical strain and direct exposure to dust when handling and emptying powder containers, leading to physical burdens and health risks.
Design an automatic material unloading device, including a mounting frame, a rotating frame, a drive unit, an upper support frame, and a middle support frame. The material bucket is transported to the bottom plate by a forklift, and the rotating frame is rotated 120° by the drive unit to pour the material into the unloading hopper. This avoids manual operation and reduces dust contact by using a flow guide.
It reduces the labor intensity of employees, avoids dust exposure, improves material pouring efficiency, and ensures the stability of the material hopper and the utilization rate of materials.
Smart Images

Figure CN223792527U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of powder barrel unloading and handling technology, specifically relating to an automatic unloading device for conveying powder in barrels. Background Technology
[0002] Currently, after the factory transports the powder barrels from the raw material plant to the corresponding workstation, employees need to manually lift the barrels to the inlet to unload the material.
[0003] Due to the weight of the single material bucket, it puts a great strain on the physical health of the operators, and the number of repetitive handling actions required throughout the day is too high.
[0004] Therefore, there is an urgent need for an automatic unloading device for conveying powder in drums, which can reduce the labor intensity of employees, eliminate manual unloading, and reduce the problem of employees being directly exposed to the dust during unloading. Utility Model Content
[0005] The purpose of this invention is to provide an automatic unloading device for conveying powder in drums, thereby solving the problems mentioned in the background section. The automatic unloading device for conveying powder in drums provided by this invention reduces the labor intensity of employees, eliminates manual unloading, and minimizes employees' direct contact with unloading dust.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an automatic discharging device for conveying powder in barrels, comprising a mounting frame and a hopper, wherein the mounting frame is installed on one side of the hopper, a rotating frame is rotatably mounted on the mounting frame, a driving component for rotating the rotating frame is mounted on one side of the mounting frame, a bottom support plate is connected to the bottom of the rotating frame, and an upper support frame corresponding to the upper conical surface of the barrel is connected to the upper end of the rotating frame.
[0007] To better support the material hopper, the upper support frame is further designed with a Y-shape.
[0008] To ensure the stability of the material bucket support, a central support frame is further connected to the middle of the rotating frame. The central support frame has a semi-circular structure.
[0009] In order to allow the rotating frame to rotate relative to the mounting frame, a connecting shaft is further installed on the rotating frame, and both ends of the connecting shaft are connected to the mounting frame through seated bearings.
[0010] To further drive the rotating frame to rotate, the driving component is a geared motor.
[0011] To guide the material flow and prevent it from falling outside the hopper and causing waste, a flow guide hood is further installed above the central support frame.
[0012] To ensure that all the material in the hopper is poured out and to prevent the hopper from slipping at the pouring position, the maximum rotation angle of the rotating frame is 120°.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. In this utility model, employees use a forklift to move a full material bucket to the bottom pallet and make the bucket fit against the upper support frame. The drive unit drives the rotating frame to rotate 120°, so that the material in the bucket is poured into the discharge hopper. This eliminates the need for employees to lift the bucket by hand to pour the material, reducing the labor intensity of employees, avoiding direct contact with the dust during material pouring, and improving the efficiency of material pouring.
[0015] 2. This utility model uses an upper support frame to support the conical surface at the top of the material bucket, which can effectively limit the material bucket at the pouring position and prevent the material bucket from slipping.
[0016] 3. The rotating frame of this utility model is also connected to a central support frame at the middle position. The central support frame has a semi-circular structure to ensure the stability of the material bucket support.
[0017] 4. A flow guide is installed above the middle support frame of this utility model, which can guide the material and prevent it from falling outside the hopper and causing material waste.
[0018] 5. The maximum rotation angle of the rotating frame of this utility model is 120°, which can ensure that all the material in the bucket is poured out and prevent the bucket from slipping at the pouring position. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the structure of this utility model during material pouring.
[0021] In the diagram: 1. Mounting frame; 2. Gear motor; 3. Feed hopper; 4. Rotating frame; 5. Flow guide; 6. Upper support frame; 7. Middle support frame; 8. Bottom support plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1
[0024] Please see Figures 1-2 The present invention provides the following technical solution: an automatic discharging device for conveying powder in barrels, comprising a mounting frame 1 and a hopper 3, wherein the mounting frame 1 is installed on one side of the hopper 3, a rotating frame 4 is rotatably mounted on the mounting frame 1, a driving component for rotating the rotating frame 4 is mounted on one side of the mounting frame 1, a bottom support plate 8 is connected to the bottom of the rotating frame 4, and an upper support frame 6 corresponding to the upper conical surface of the barrel is connected to the upper end of the rotating frame 4.
[0025] By adopting the above technical solution, this utility model allows employees to transport a full material bucket to the base plate 8 using a forklift, and make the bucket fit against the upper support frame 6. The drive unit drives the rotating frame 4 to rotate 120°, so that the material in the bucket is poured into the discharge hopper 3. This eliminates the need for employees to manually lift the bucket to pour the material, reducing the labor intensity of employees, avoiding direct contact with the dust during pouring, and improving the efficiency of pouring. This utility model also allows the upper support frame 6 to support the conical surface at the top of the bucket, which can effectively limit the bucket at the pouring position and prevent the bucket from slipping.
[0026] Specifically, the upper support frame 6 has a Y-shaped structure.
[0027] By adopting the above technical solution, the material hopper can be better supported.
[0028] Specifically, the rotating frame 4 is also connected to a central support frame 7, which is a semi-circular structure.
[0029] By adopting the above technical solution, the stability of the material bucket support is guaranteed.
[0030] Specifically, a connecting shaft is installed on the rotating frame 4, and both ends of the connecting shaft are connected to the mounting frame 1 through bearings with seats.
[0031] By adopting the above technical solution, the rotating frame 4 can rotate relative to the mounting frame 1.
[0032] Specifically, the driving component is a geared motor 2, and the output end of the geared motor 2 is connected to the connecting shaft via a coupling.
[0033] The above technical solution is used to drive the rotating frame 4 to rotate.
[0034] Example 2
[0035] The difference between this embodiment and embodiment 1 is that, specifically, a flow guide 5 is installed above the middle support frame 7.
[0036] By adopting the above technical solution, the material can be guided to avoid falling outside the hopper 3 and causing material waste.
[0037] Example 3
[0038] The difference between this embodiment and embodiment 1 is that, specifically, the maximum rotation angle of the rotating frame 4 is 120°.
[0039] By adopting the above technical solution, it is possible to ensure that all the material in the hopper is poured out, and to prevent the hopper from slipping at the pouring position.
[0040] In summary, this invention allows employees to transport a full material bucket to the base plate 8 using a forklift, ensuring the bucket is in contact with the upper support frame 6. A drive mechanism rotates the rotating frame 4 120°, pouring the material from the bucket into the discharge hopper 3. This eliminates the need for employees to manually lift the bucket for unloading, reducing labor intensity, preventing direct contact with dust, and improving efficiency. Furthermore, the upper support frame 6 supports the conical surface at the top of the bucket, allowing for precise control of the bucket at the unloading position. Effective limiting prevents the material bucket from slipping; the middle position of the rotating frame 4 of this utility model is also connected to the middle support frame 7, which has a semi-circular structure to ensure the stability of the material bucket support; a guide hood 5 is installed above the middle support frame 7 of this utility model, which can guide the material to avoid falling to the outside of the hopper 3 and causing material waste; the maximum rotation angle of the rotating frame 4 of this utility model is 120°, which can ensure that all the material in the material bucket is poured out, and also prevent the material bucket from slipping at the pouring position.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic pouring device for the delivery of bulk powders from a drum, characterised in that: The device comprises a mounting frame and a lower hopper, wherein the mounting frame is mounted on one side of the lower hopper, a rotating frame is rotatably arranged on the mounting frame, a driving member for driving the rotating frame to rotate is mounted on one side of the mounting frame, a bottom supporting plate is connected to the bottom of the rotating frame, and an upper supporting frame corresponding to the upper end conical surface of the material barrel is connected to the upper end of the rotating frame.
2. An automatic unloading device for delivering powder in a barrel according to claim 1, characterized in that: The upper supporting frame is in Y-shaped structure.
3. An automatic unloading device for delivering powder in a barrel according to claim 1, characterized in that: A middle supporting frame is further connected to the middle position of the rotating frame.
4. An automatic pouring device for delivering powder in a bucket according to claim 3, characterized in that: The middle supporting frame is in semicircular structure.
5. An automatic pouring device for delivering powder in a bucket according to claim 1, characterized in that: A connecting shaft is mounted on the rotating frame, and both ends of the connecting shaft are connected to the mounting frame through bearing with seat.
6. An automatic pouring apparatus for delivering powder from a drum as defined in claim 1, wherein: The driving member is a speed reducer.
7. An automatic pouring device for delivering powder in a bucket according to claim 3, characterized in that: A flow guide cover is mounted above the middle supporting frame.
8. An automatic pouring device for delivering powder in a bucket according to claim 1, characterized in that: The maximum rotation angle of the rotating frame is 120°.