Photovoltaic butyl rubber winding device

Abstract

The utility model relates to the technical field of butyl rubber winding, in particular to a photovoltaic butyl rubber winding device which comprises a winding machine main body, a fixing frame is fixedly connected to the front face of the winding machine main body, and a leveling mechanism facilitating auxiliary butyl rubber belt leveling and winding is arranged on the table top of the winding machine main body. The limiting cylinder is fixedly connected to the front side table top of the winding machine body, the damping rod is fixedly connected to the bottom of an inner cavity of the limiting cylinder, the damping rod is sleeved with the first spring, the bottom end of the lifting rod is fixedly connected to the top end of the damping rod, and the leveling arc plate is fixedly connected to the top end of the lifting rod. According to the photovoltaic butyl rubber winding device, a sliding groove is formed in a leveling arc plate arranged below a winding roller, a bottom plate fixedly connected with the bottom of the leveling arc plate and a limiting sliding plate slidably connected to a sliding rod are connected with a leveling sliding plate, and therefore leveling can be conveniently carried out when butyl rubber belts are wound.

Description

Technical Field

[0001] This utility model relates to the field of butyl rubber winding technology, specifically a photovoltaic butyl rubber winding device. Background Technology

[0002] Photovoltaic butyl tape is a type of tape made primarily from butyl rubber. It is produced by mixing butyl rubber with appropriate additives (such as tackifiers, reinforcing agents, and antioxidants) and then using a special processing technique to create a tape with a specific width and thickness. This tape plays a crucial sealing role in the photovoltaic industry. After production, the butyl tape needs to be wound into rolls according to the required length.

[0003] Existing technologies lack an adaptive butyl tape leveling and winding structure, resulting in the use of only a single-sided baffle on the winding roller when the existing photovoltaic butyl tape is wound into a roll. During the winding process, the tape is prone to shifting to the other side due to looseness and uneven winding, making it impossible to continue winding, which is quite cumbersome. Based on the shortcomings of existing technologies, this utility model designs a photovoltaic butyl tape winding device. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a photovoltaic butyl rubber winding device that features adaptive butyl rubber tape leveling and winding.

[0005] This utility model provides the following technical solution: a photovoltaic butyl rubber winding device, including a winding machine body, a fixing frame fixedly connected to the front of the winding machine body, and a leveling mechanism provided on the table surface of the winding machine body to facilitate the leveling and winding of the butyl rubber tape.

[0006] The leveling mechanism includes a limiting cylinder, a damping rod, a first spring, a lifting rod, a leveling arc plate, a sliding groove, a base plate, a sliding rod, a limiting slide plate, a leveling plate, and a second spring. The limiting cylinder is fixedly connected to the front platform of the winding machine body. The damping rod is fixedly connected to the bottom of the inner cavity of the limiting cylinder. The first spring is sleeved on the damping rod. The bottom end of the lifting rod is fixedly connected to the top end of the damping rod. The leveling arc plate is fixedly connected to the top end of the lifting rod. The sliding groove is formed through the upper surface of the leveling arc plate. The base plate is fixedly connected to the left and right ends of the sliding groove on the lower surface of the leveling arc plate. The sliding rod is fixedly connected between the two base plates. The limiting slide plate is slidably connected to the sliding rod. The leveling plate is fixedly connected to the limiting slide plate. The second spring is sleeved on the sliding rod.

[0007] As a preferred embodiment of this utility model, a winding roller is rotatably connected to the front of the winding machine body, an inner leveling plate is fixedly connected to the winding roller, a support foot is fixedly connected to the bottom of the winding machine body, and a control panel is fixedly connected to the front of the top of the winding machine body.

[0008] As a preferred embodiment of this utility model, a rotating rod is fixedly connected to the front of the fixing frame, and a tensioning roller is rotatably connected to the rotating rod.

[0009] In a preferred embodiment of this invention, the lifting rod is slidably connected inside the limiting cylinder, and the first spring is disposed at the bottom end of the lifting rod.

[0010] As a preferred embodiment of this utility model, the second spring is disposed between the limiting slide plate and the base plate, the smoothing plate is slidably connected to the upper surface of the smoothing arc plate, and the limiting slide plate is slidably connected through the inside of the slide groove.

[0011] As a preferred embodiment of this utility model, the take-up roller is positioned directly above the leveling arc plate.

[0012] As a preferred embodiment of this utility model, the winding machine body is equipped with a drive motor inside, and the output end of the drive motor inside the winding machine body is connected to the winding roller.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This photovoltaic butyl rubber winding device works by pushing a leveling arc plate downwards and compressing a first spring and a damping rod via a lifting rod. Then, the leveling arc plate is pushed outwards and compressed by a limiting slide plate, causing the butyl rubber tape to pass over the tension roller and wrap around the winding roller. The leveling arc plate and the leveling arc plate are then released, allowing the leveling arc plate to quickly move upwards under the rebound of the damping rod and adhere to the butyl rubber tape roll wound on the winding roller. Simultaneously, the second spring rebounds, pushing the limiting slide plate, which, under the limitation of the slide rod and slide groove, causes the leveling arc plate to adhere to the side of the butyl rubber tape roll. At this point, the motor inside the winding machine is activated, driving the winding roller to rotate and wind the butyl rubber tape into a roll. During the tape winding process, the leveling arc plate remains in contact with the side of the tape roll, leveling and positioning the newly wound loop. Simultaneously, the leveling arc plate, pushed by the first spring and lifting rod, remains in contact with the outermost edge of the tape roll to prevent it from unraveling. This device effectively prevents the butyl rubber tape from becoming too loose and uneven during winding. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the main structure of the winding device of this utility model;

[0017] Figure 3 This is a schematic diagram of the winding roller and leveling mechanism of this utility model;

[0018] Figure 4 This is a schematic cross-sectional view of the main body of the leveling mechanism of this utility model.

[0019] In the diagram: 1. Main body of the winding machine; 101. Winding roller; 102. Inner leveling plate; 103. Support leg; 104. Control panel; 2. Fixing frame; 201. Rotating rod; 202. Tensioning roller; 3. Leveling mechanism; 301. Limiting cylinder; 302. Damping rod; 303. First spring; 304. Lifting rod; 305. Leveling arc plate; 306. Slide groove; 307. Base plate; 308. Slide rod; 309. Limiting slide plate; 310. Leveling plate; 311. Second spring. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 A photovoltaic butyl rubber winding device includes a winding machine body 1, a fixing frame 2 fixedly connected to the front of the winding machine body 1, a leveling mechanism 3 provided on the table surface of the winding machine body 1 to facilitate the leveling and winding of the butyl rubber tape, a winding roller 101 rotatably connected to the front of the winding machine body 1, an inner leveling plate 102 fixedly connected to the winding roller 101, a support foot 103 fixedly connected to the bottom of the winding machine body 1, a control panel 104 fixedly connected to the front of the top of the winding machine body 1, the winding roller 101 being positioned directly above the leveling arc plate 305, a drive motor being provided inside the winding machine body 1, and the output end of the drive motor inside the winding machine body 1 being connected to the winding roller 101.

[0022] Please see Figure 3 A rotating rod 201 is fixedly connected to the front of the fixed frame 2, and a tensioning roller 202 is rotatably connected to the rotating rod 201.

[0023] Please see Figure 3-4The leveling mechanism 3 includes a limiting cylinder 301, a damping rod 302, a first spring 303, a lifting rod 304, a leveling arc plate 305, a slide groove 306, a base plate 307, a slide rod 308, a limiting slide plate 309, a leveling smooth plate 310, and a second spring 311. The limiting cylinder 301 is fixedly connected to the front platform of the winding machine body 1. The damping rod 302 is fixedly connected to the bottom of the inner cavity of the limiting cylinder 301. The first spring 303 is sleeved on the damping rod 302. The bottom end of the lifting rod 304 is fixedly connected to the top end of the damping rod 302. The leveling arc plate 305 is fixedly connected to the top end of the lifting rod 304. The slide groove 306 is formed through the upper surface of the leveling arc plate 305. The bottom plate 307 is fixedly connected to the left and right ends of the slide groove 306 on the lower surface of the leveling arc plate 305. The slide rod 308 is fixedly connected between the two bottom plates 307. The limiting slide plate 309 is slidably connected to the slide rod 308. The leveling plate 310 is fixedly connected to the limiting slide plate 309. The second spring 311 is sleeved on the slide rod 308. The lifting rod 304 is slidably connected inside the limiting cylinder 301. The first spring 303 is set at the bottom end of the lifting rod 304. The second spring 311 is set between the limiting slide plate 309 and the bottom plate 307. The leveling plate 310 is slidably connected to the upper surface of the leveling arc plate 305. The limiting slide plate 309 is slidably connected through the inside of the slide groove 306.

[0024] By setting a limiting cylinder 301, a first spring 303, a lifting rod 304, and a leveling arc plate 305, the leveling arc plate 305 can always be in contact with the outside of butyl tape rolls of different sizes, preventing the butyl tape from unraveling during the winding process. By setting a sliding rod 308, a limiting sliding plate 309, a leveling plate 310, and a second spring 311, the leveling plate 310 can be pushed to be in contact with the side of the butyl tape roll, preventing the tape from shifting left and right and unraveling during the winding process, thus preventing it from becoming unwindable.

[0025] Working principle: When a photovoltaic butyl rubber winding device is used, in the initial state, the winding roller 101 is first rotatably connected to the front of the winding machine body 1. The tension roller 202 is rotatably connected to the fixed frame 2 fixedly connected to the side of the winding roller 101 via the rotating rod 201, so as to facilitate the winding of the butyl rubber tape. The leveling arc plate 305 set below the winding roller 101 has a sliding groove 306. The bottom plate 307 fixedly connected to the bottom of the leveling arc plate 305 and the limiting slide plate 309 slidably connected to the sliding rod 308 are connected to the leveling plate 310, so as to facilitate leveling when the butyl rubber tape is wound.

[0026] When it is necessary to prevent the butyl tape from being too loose and uneven during winding, firstly, the leveling arc plate 305 is pushed downwards and the first spring 303 and damping rod 302 are compressed by the lifting rod 304. Then, the leveling plate 310 is pushed outwards and the second spring 311 is compressed by the limiting slide plate 309. At this time, the butyl tape is passed over the tension roller 202 and wound around the winding roller 101. Then, the leveling arc plate 305 and the leveling plate 310 are released, so that the leveling arc plate 305 moves upwards quickly under the rebound of the damping rod 302 and fits against the butyl tape roll wound on the winding roller 101. The second spring 311 also rebounds and pushes the limiting slide plate 309 to drive the smoothing plate 310 to adhere to the side of the butyl tape roll under the limiting of the slide rod 308 and the slide groove 306. At this time, the motor inside the winding machine body 1 is started to drive the winding roller 101 to rotate and wind the butyl tape into a roll. During the tape winding process, the smoothing plate 310 is always in contact with the side of the tape roll to smooth and position the newly wound turn. At the same time, the smoothing arc plate 305 is always in contact with the outermost side of the tape roll under the push of the first spring 303 and the lifting rod 304 to prevent it from unraveling. This device is convenient to prevent the butyl tape from being too loose and uneven during winding.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic butyl rubber winding device, comprising a winding machine body (1), characterized in that: The front of the winding machine body (1) is fixedly connected to a fixing frame (2), and the table surface of the winding machine body (1) is provided with a leveling mechanism (3) to facilitate the leveling and winding of butyl tape. The leveling mechanism (3) includes a limiting cylinder (301), a damping rod (302), a first spring (303), a lifting rod (304), a leveling arc plate (305), a slide groove (306), a bottom plate (307), a slide rod (308), a limiting slide plate (309), a leveling smooth plate (310), and a second spring (311). The limiting cylinder (301) is fixedly connected to the front side table of the winding machine body (1). The damping rod (302) is fixedly connected to the bottom of the inner cavity of the limiting cylinder (301). The first spring (303) is sleeved on the damping rod (302). The bottom of the lifting rod (304) is... The end is fixedly connected to the top of the damping rod (302), the leveling arc plate (305) is fixedly connected to the top of the lifting rod (304), the slide groove (306) is opened through the upper surface of the leveling arc plate (305), the base plate (307) is fixedly connected to the left and right ends of the slide groove (306) on the lower surface of the leveling arc plate (305), the slide rod (308) is fixedly connected between the two base plates (307), the limiting slide plate (309) is slidably connected to the slide rod (308), the leveling arc plate (310) is fixedly connected to the limiting slide plate (309), and the second spring (311) is sleeved on the slide rod (308).

2. The photovoltaic butyl rubber winding device according to claim 1, characterized in that: The front of the winding machine body (1) is rotatably connected to a winding roller (101), an inner flat plate (102) is fixedly connected to the winding roller (101), a support foot (103) is fixedly connected to the bottom of the winding machine body (1), and a control panel (104) is fixedly connected to the front of the top of the winding machine body (1).

3. The photovoltaic butyl rubber winding device according to claim 1, characterized in that: A rotating rod (201) is fixedly connected to the front of the fixed frame (2), and a tensioning roller (202) is rotatably connected to the rotating rod (201).

4. The photovoltaic butyl rubber winding device according to claim 1, characterized in that: The lifting rod (304) is slidably connected inside the limiting cylinder (301), and the first spring (303) is disposed at the bottom end of the lifting rod (304).

5. The photovoltaic butyl rubber winding device according to claim 1, characterized in that: The second spring (311) is disposed between the limiting slide plate (309) and the base plate (307), the smoothing plate (310) is slidably connected to the upper surface of the smoothing arc plate (305), and the limiting slide plate (309) is slidably connected through the inside of the slide groove (306).

6. The photovoltaic butyl rubber winding device according to claim 2, characterized in that: The take-up roller (101) is positioned directly above the leveling arc plate (305).

7. A photovoltaic butyl rubber winding device according to claim 2, characterized in that: The winding machine body (1) is equipped with a drive motor inside, and the output end of the drive motor inside the winding machine body (1) is connected to the winding roller (101).

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